jcb 16C-1 Service Manual
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SERVICE MANUAL
COMPACT EXCAVATOR
15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC
EN - 9813/7900 - ISSUE 2 - 05/2018
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2018 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12
-
Heating,
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales
Ventilating
and
Air-

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Summary of Contents for jcb 16C-1

  • Page 1 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. SERVICE MANUAL Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand.
  • Page 2 Notes: 9813/7900-2 Find manuals at https://best-manuals.com...
  • Page 3 Spine Cards SERVICE MANUAL SERVICE MANUAL Volume 1 Volume 2 15C-1, 16C-1, 18Z-1, 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC 19C-1, 19C-1 PC EN 9813/7900 EN 9813/7900 SERVICE MANUAL SERVICE MANUAL Volume 3 Volume 4 15C-1, 16C-1, 18Z-1, 15C-1, 16C-1, 18Z-1,...
  • Page 4 Notes: 9813/7900-2 Find manuals at https://best-manuals.com...
  • Page 5: Table Of Contents

    01 - Machine Contents Page No. Acronyms Glossary ............................ 01-2 01-03 Safety 01-03-00 General ..........................01-3 01-03-03 Safety - Yours and Others ....................01-4 01-03-06 Safety Warnings ....................... 01-5 01-03-09 General Safety ......................... 01-6 01-03-12 Maintenance Safety ......................01-7 01-03-18 Operating Safety ......................
  • Page 6: Acronyms Glossary

    Acronyms Glossary Parts Identification List 9813/7900-2 2018-02-14 Find manuals at https://best-manuals.com...
  • Page 7: Safety

    01 - Machine 03 - Safety 03 - Safety Contents Page No. 01-03-00 General ..........................01-3 01-03-03 Safety - Yours and Others ....................01-4 01-03-06 Safety Warnings ....................... 01-5 01-03-09 General Safety ......................... 01-6 01-03-12 Maintenance Safety ......................01-7 01-03-18 Operating Safety ......................
  • Page 8 Notes: 01 - 2 9813/7900-2 01 - 2 Find manuals at https://best-manuals.com...
  • Page 9: General

    Keep long hair restrained. Remove altered in any way which could affect or invalidate its rings, watches and personal jewellery. compliance. For advice consult your JCB dealer. Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs.
  • Page 10: Safety - Yours And Others

    They inform you of potential hazards and how to avoid them. If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings.
  • Page 11: Safety Warnings

    01 - Machine 03 - Safety 06 - Safety Warnings 06 - Safety Warnings Introduction In this manual there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. The signal word 'DANGER' indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 12: General Safety

    Keep long hair restrained. Remove altered in any way which could affect or invalidate its rings, watches and personal jewellery. compliance. For advice consult your JCB dealer. Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs.
  • Page 13: Maintenance Safety

    Repairs pressure must be discharged by a JCB dealer, as the sudden release of the hydraulic fluid or gas may If your machine does not function correctly in cause serious injury or death.
  • Page 14 Chemicals Certain seals and gaskets (e.g. crankshaft oil seal) on JCB machines contain fluoroelastomeric materials such Viton®, FluorelTM Technoflon®.
  • Page 15: Operating Safety

    Before doing any job not covered in this manual, find Parking out the correct procedure. Your local JCB distributor will be glad to advise you. An incorrectly parked machine can move without an operator. Follow the instructions in the Operator's Fuel Manual to park the machine correctly.
  • Page 16 01 - Machine 03 - Safety 18 - Operating Safety Electrical Power Cables Hands and Feet You could be electrocuted or badly burned if you get Keep your hands and feet inside the machine. the machine or its attachments too close to electrical When using the machine, keep your hands and feet power cables.
  • Page 17: Worksite Safety

    01 - Machine 03 - Safety 21 - Worksite Safety 21 - Worksite Safety An applicable worksite organisation is required in order to minimise hazards that are caused by restricted visibility. The worksite organisation is a Introduction collection of rules and procedures that coordinates the machines and people that work together in WARNING You or others can be killed or seriously the same area.
  • Page 18: Risk Assessment

    If you are unsure of the suitability of the machine for • Are any other machines or persons likely to be a specific task, contact your JCB dealer who will be in or to enter the area while operations are in pleased to advise you.
  • Page 19: Maintenance Positions

    01 - Machine 03 - Safety 27 - Maintenance Positions 27 - Maintenance Positions Introduction Introduction ............ 01-13 1. Park the machine on solid, level ground. Health and Safety .......... 01-14 1.1. Push the hand throttle lever to the idle position.
  • Page 20 01 - Machine 03 - Safety 27 - Maintenance Positions Health and Safety WARNING Maintenance must be done only by suitably qualified and competent persons. Before doing any maintenance make sure the machine is safe, it must be correctly parked on solid, level ground.
  • Page 21: About This Manual

    01 - Machine 06 - About this Manual 06 - About this Manual Contents Page No. 01-06-03 Model and Serial Number ....................01-17 01-06-06 Using the Manual ......................01-18 01 - 15 9813/7900-2 01 - 15...
  • Page 22 Notes: 01 - 16 9813/7900-2 01 - 16...
  • Page 23: Model And Serial Number

    01 - Machine 06 - About this Manual 03 - Model and Serial Number 03 - Model and Serial Number Introduction This manual provides information for the following model(s) in the JCB machine range: Model From: 15C-1 2700721 2701320 2709461...
  • Page 24: Using The Manual

    06 - Using the Manual Introduction Information in this manual conforms to a standard List). These headings are assigned numerical JCB service manual format. The format uses section identification references. headings taken from a PIL (Parts Identification Table 1. Example...
  • Page 25: Description

    01 - Machine 09 - Description 09 - Description Contents Page No. 01-09-12 Main Component Locations ................... 01-21 01-09-15 Service Point Locations ....................01-22 01 - 19 9813/7900-2 01 - 19...
  • Page 26 Notes: 01 - 20 9813/7900-2 01 - 20...
  • Page 27: Main Component Locations

    01 - Machine 09 - Description 12 - Main Component Locations 12 - Main Component Locations Introduction Figure 4. A Cab/canopy (contains the operator station) B Boom (part of the excavator arm) C Dipper (part of the excavator arm) D Bucket E Dozer blade F Undercarriage G Upper structure...
  • Page 28: Service Point Locations

    01 - Machine 09 - Description 15 - Service Point Locations 15 - Service Point Locations Introduction The following illustrations identify the service points for the operator to perform the daily and weekly maintenance tasks. Engine Compartment Figure 5. A Air filter B Water separator C Oil filler cap D Coolant expansion bottle...
  • Page 29 01 - Machine 09 - Description 15 - Service Point Locations Hydraulic Compartment Figure 6. A Radiator cap B Hydraulic tank filler cap C Fuel filler cap D Hydraulic oil level indicator 01 - 23 9813/7900-2 01 - 23...
  • Page 30 01 - Machine 33 - Cleaning 33 - Cleaning Contents Page No. 01-33-00 General ........................... 01-25 01 - 24 9813/7900-2 01 - 24...
  • Page 31 01 - Machine 33 - Cleaning 00 - General 00 - General Introduction WARNING When using cleaning agents, solvents Introduction ............ 01-25 or other chemicals, you must adhere to Preparation ............ 01-26 the manufacturer's instructions and safety precautions. CAUTION To avoid burning, wear personal protective equipment when...
  • Page 32 01 - Machine 33 - Cleaning 00 - General Preparation Notice: The engine and other components could be damaged by high pressure washing systems. Special precautions must be taken if the machine 1. Make the machine safe. Stop the machine and is to be washed using a high pressure system.
  • Page 33 03 - Attachments, Couplings and Load Handling Contents Page No. Acronyms Glossary ............................ 03-2 03-00 Attachments 03-00-00 General ..........................03-3 03-10 Excavator End Quickhitch 03-10-00 General ..........................03-7 03-27 Bucket 03-27-00 General ........................... 03-17 03-27-90 Teeth ..........................03-20 03-48 Rockbreaker 03-48-00 General ...........................
  • Page 34 Acronyms Glossary Light Emitting Diode 9813/7900-2 2018-02-19...
  • Page 35 03 - Attachments, Couplings and Load Handling 00 - Attachments 00 - Attachments Contents Page No. 03-00-00 General ..........................03-3 03 - 1 9813/7900-2 03 - 1...
  • Page 36 Notes: 03 - 2 9813/7900-2 03 - 2...
  • Page 37 03-3 A wide range of optional attachments are available Health and Safety ........... 03-4 to increase the versatility of your machine. Only JCB approved attachments are recommended for use Check (Condition) ..........03-4 with your machine. Consult your JCB Distributor for the full list of approved attachments available.
  • Page 38 Check (Condition) Attachments Purpose Tests Lifting Use only the JCB approved attachments that are Equipment specified for your machine. Operating with non- specified attachments can overload the machine, All lifting equipment (for example forks, lifting hooks causing possible damage and machine instability and shackles) requires inspection and testing by a which could result in injury to yourself or others.
  • Page 39 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 10 - Excavator End Quickhitch Contents Page No. 03-10-00 General ..........................03-7 03 - 5 9813/7900-2 03 - 5...
  • Page 40 Notes: 03 - 6 9813/7900-2 03 - 6...
  • Page 41 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General 00 - General Introduction Introduction ............03-7 Quickhitches are used on machines to allow the rapid Health and Safety ........... 03-8 change of buckets and attachments on the machine. Quickhitches do not normally have a specific function Check (Condition) ..........
  • Page 42 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General Health and Safety Check (Condition) WARNING Do not lean out of the cab to operate 1. Examine the Quickhitch daily for broken or the quickhitch levers. If the controls are moved missing parts.
  • Page 43 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General Remove and Install Compatibility of the Quickhitch must be checked with Quickhitch manufacturer. For the Quickhitch system General pressure figures: Refer to: PIL 30-00-00. WARNING Always install the quickhitch latch hook locking pin (mechanical only).
  • Page 44 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General Figure 7. A Hole (dipper arm) B Hole (bucket link) C Hole (Quickhitch) D Pivot pin (Quickhitch to dipper arm) E Pivot pin (Quickhitch to bucket link) F Hex head bolt G Lock nut 5.1.
  • Page 45 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General 5. Press the Quickhitch switch on the switch Figure 8. console. The light on the control isolation switch will start flashing on the switch panel. 6.
  • Page 46 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General Figure 10. A Latch B Pivot pin 5. Insert the tommy bar in latch hook hole to open the latch. WARNING! Make sure that the latch hook has fully engaged, otherwise the attachment could fall and you could be killed or injured 6.
  • Page 47 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General Figure 11. Figure 12. A Pivot pin A Latch hook B Tommy bar 6. Remove the tommy bar from the Quickhitch. C Hole 7. Start the engine and carefully rest the attachment WARNING! The attachment will move when on the ground.
  • Page 48 03 - Attachments, Couplings and Load Handling 10 - Excavator End Quickhitch 00 - General Figure 13. A Pivot pin B Jaw 03 - 14 9813/7900-2 03 - 14...
  • Page 49 03 - Attachments, Couplings and Load Handling 27 - Bucket 27 - Bucket Contents Page No. 03-27-00 General ........................... 03-17 03-27-90 Teeth ..........................03-20 03 - 15 9813/7900-2 03 - 15...
  • Page 50 Notes: 03 - 16 9813/7900-2 03 - 16...
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