jcb 8014 CTS Operator's Manual
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jcb 8014 CTS Operator's Manual

jcb 8014 CTS Operator's Manual

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OPERATOR'S MANUAL
COMPACT EXCAVATOR
8014 CTS, 8016 CTS, 8018 CTS, 8020 CTS
EN - 9821/6100
ISSUE 4 - 03/2017
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

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  • Page 1 OPERATOR'S MANUAL COMPACT EXCAVATOR 8014 CTS, 8016 CTS, 8018 CTS, 8020 CTS EN - 9821/6100 ISSUE 4 - 03/2017 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
  • Page 3 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
  • Page 4 Notes: 9821/6100-4...

  • Page 5: Table Of Contents

    Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................2 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................
  • Page 6 Table of Contents Operating Safety General ..............................20 Worksite Safety ........................... 22 Risk Assessment ..........................23 Walk-Around Inspection General ..............................25 Entering and Leaving the Operator Station General ..............................26 Emergency Exit ........................... 28 Doors Operator Door ............................. 30 Windows Front Window ............................
  • Page 7 Table of Contents Driving on Slopes ..........................56 Working on Slopes ..........................56 Driving the Machine General ..............................57 Operating Levers/Pedals General ..............................58 Control Layouts ........................... 58 Excavator Arm Controls ........................58 Dozer Blade Controls ......................... 61 Extending Undercarriage Controls ...................... 62 Auxiliary Circuit Controls ........................
  • Page 8 Put into Storage ..........................108 During Storage ..........................108 Take out of Storage .......................... 109 Security General .............................. 110 JCB Plantguard ..........................110 Construction Equipment Security and Registration Scheme (CESAR) ..........110 Maintenance Introduction General .............................. 111 Owner/Operator Support ........................111 Service/Maintenance Agreements ....................
  • Page 9 Table of Contents Maintenance Position (Excavator Arm Lowered) ................122 Service Points General .............................. 123 Access Apertures General .............................. 125 Engine Compartment Cover ......................125 Tools General .............................. 126 Toolbox .............................. 126 Lubrication General .............................. 127 Preparation ............................127 Attachments General .............................
  • Page 10 Table of Contents Battery ............................... 151 Battery Isolator ..........................152 Fuses ..............................152 Window Washer ..........................153 Miscellaneous Fire Extinguisher ..........................154 Technical Data Static Dimensions Dimensions ............................155 Weights ............................. 158 Visibility Diagrams ..........................160 Performance Dimensions Excavator Arm Dimensions and Performance .................. 162 Noise Emissions General ..............................

  • Page 11: Acronyms Glossary

    Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit EHTMA European Hydraulic Tool Manufacturers Association ESOS Engine Shut-Off Solenoid FOGS Falling Object Guard System FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode...
  • Page 12 Notes: viii 9821/6100-4 viii...

  • Page 13: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.

  • Page 14: Cab/Canopy

    Introduction About this Manual Cab/Canopy This manual frequently makes references to the cab. For example, 'do not operate the machine without an operator's manual in the cab'. These statements also apply to canopy build machines. Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets.

  • Page 15: Safety

    If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.

  • Page 16: General Safety

    Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/6100-4...

  • Page 17: Clothing And Personal Protective Equipment (Ppe)

    Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.
  • Page 18 Notes: 9821/6100-4...

  • Page 19: About The Product

    Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.

  • Page 20: Description

    For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available.

  • Page 21: Main Component Locations

    About the Product Description Before you do a maintenance task, make the product safe. Main Component Locations Figure 3. A Bucket ram B Dipper (part of the excavator arm) C Dipper ram D Boom (part of the excavator arm) E Boom ram F Cab (contains the operator station) G Engine cover H Tool box...

  • Page 22: Product And Component Identification

    Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. For example, 08025 = 8025. Random check Letter. The check letter is used to verify the authenticity of a machine's PIN.

  • Page 23: Operator Protective Structure

    This must be done by a qualified person. For assistance, contact your JCB dealer. Failure to take precautions could result in death or injury to the operator.

  • Page 24: Safety Labels

    Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 7.
  • Page 25 About the Product Safety Labels Item Part Number Description 817/70005 Hot fluid under pressure. Refer to: Cooling System (Page 141). 817/70106 Strike to whole body (machine swing). Keep a safe distance from the machine. 9821/6100-4...

  • Page 26: Operator Station

    About the Product Operator Station Operator Station Component Locations Figure 8. A Track controls Refer to: Track Controls B Swing/auxiliary pedal Refer to: Excavator Arm (Page 52). Controls (Page 58). HornRefer to: Excavator Arm Controls D Excavator controls Refer to: Excavator Arm (Page 58).

  • Page 27: Interior Switches

    About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 20s without the engine firing.

  • Page 28: Console Switches

    About the Product Console Switches Console Switches General The installed switches and their positions can change according to the specification of the machine. Each switch has a graphic symbol to show the function of the switch. Before you operate a switch, make sure that you understand its function.

  • Page 29: Window Wipers

    About the Product Console Switches Window Wipers Three position rocker switch. The switch functions operate when the ignition switch is in the on position. The wiper will self-park when switched off. Position : 1 = Off Position : 2 = On Position : 3 = Washer on (if installed) 9821/6100-4...
  • Page 30 Notes: 9821/6100-4...

  • Page 31: Operation Introduction General

    Operation Introduction Operation Introduction General The aim of this part of the manual is to guide the operator step-by-step through the task of learning how to operate the machine efficiently and safely. Read the Operation section through from beginning to end. The operator must always be aware of events happening in or around the machine.

  • Page 32: Operating Safety

    On a busy site, use a signalman. Before doing any job not covered in this manual, find out the correct procedure. Your local JCB distributor will be glad to advise you.
  • Page 33 This machine is designed for use in normal out door atmospheric conditions. It must not be used in an enclosed area without adequate ventilation. Do not use the machine in a potentially explosive atmosphere, i.e. combustible vapours, gas or dust, without first consulting your JCB dealer. Regulations Obey all laws, worksite and local regulations which affect you and your machine.

  • Page 34: Worksite Safety

    Operation Operating Safety Controls You or others can be killed or seriously injured if you operate the control levers from outside the machine. Operate the control levers only when you are correctly seated. Passengers Passengers in or on the machine can cause accidents. Do not carry passengers. Fires If your machine is equipped with a fire extinguisher, make sure it is checked regularly.

  • Page 35: Risk Assessment

    It is essential that a risk assessment of the work to be done is completed and that the operator obeys any safety precautions that the assessment identifies. If you are unsure of the suitability of the machine for a specific task, contact your JCB dealer who will be pleased to advise you.
  • Page 36 Operation Operating Safety Loading/Unloading Area • Is it level? Any slope of more than 2.5% (1 in 40) must be carefully considered. • Is more than one direction of approach to the load possible? Approaching across the slope must be avoided, if possible.

  • Page 37: Walk-Around Inspection

    Operation Walk-Around Inspection Walk-Around Inspection General WARNING Walking or working under a raised boom and dipper is hazardous. You could be crushed by the boom and dipper or get caught in the linkages. Lower the boom and dipper before doing these checks. The following checks must be made each time you return to the machine after leaving it for any period of time.

  • Page 38: Entering And Leaving The Operator Station

    Operation Entering and Leaving the Operator Station Entering and Leaving the Operator Station General WARNING For safety reasons, machines installed with single access canopies from new must not have the barrier removed. The machine must always be entered/exited with the left hand isolator raised via the left hand side.
  • Page 39 Operation Entering and Leaving the Operator Station Figure 13. A Handrails B Track C Step 4. Hold the left handrail, step into the cab and swing yourself into the operators seat. Leaving the Cab 1. Park the machine on solid, level ground with the upper structure parallel to the undercarriage. 2.

  • Page 40: Emergency Exit

    Operation Entering and Leaving the Operator Station Refer to: Control Lock (Page 49). 2. Hold the front canopy pillar with both hands and use the track to climb to the cab step. Figure 14. A Front canopy pillar B Track C Step 3.
  • Page 41 Operation Entering and Leaving the Operator Station Figure 15. A Glazing breaker 9821/6100-4...

  • Page 42: Doors

    Operation Doors Doors Operator Door To open the door from the outside, unlock it with the ignition key and press the lock barrel to release the latch. Pull the handle towards you. To open the door from inside, pull the lever towards you. Figure 16.

  • Page 43: Windows

    Operation Windows Windows Front Window CAUTION Take care when raising and lowering the window. Lower your head as you pull the window back. Isolate the hydraulic controls before opening and closing the window. To open the up and over window: 1.

  • Page 44: Side Window

    Operation Windows Figure 19. C Bolts D Retaining bar 4. Loosen the bolts and turn retainers to the raised position. Figure 20. E Bolts F Retainers 5. Carefully lift out the front window lower panel and stow it next to the rear window as shown. 6.
  • Page 45 Operation Windows Figure 21. A Latch B Frame 9821/6100-4...

  • Page 46: Battery Isolator

    Operation Battery Isolator Battery Isolator General Notice: Before carrying out arc welding on the machine, disconnect the battery and alternator to protect the circuits and components. The battery must still be disconnected even if a battery isolator is installed. Notice: Do not isolate the machine electrics when the engine is running, this may cause damage to the machine electrics.

  • Page 47: Before Starting The Engine

    4.5. Remove or stow all loose articles in the cab, for example tools. 4.6. Examine the ROPS (Roll-Over Protective Structure), FOPS (Falling Object Protective Structure) and FOGS (Falling Object Guard System) for damage. Get your JCB dealer to repair any damage. Make sure all securing bolts are installed and correctly tightened.

  • Page 48: Operator Seat

    Operation Operator Seat Operator Seat General CAUTION Position the seat so that you can comfortably reach the machine controls. Do not adjust the seat while the machine is moving. You could have an accident if you operate the machine with the seat in the wrong position.

  • Page 49: Suspension Seat

    Operation Operator Seat Suspension Seat Figure 23. A Lever (fowards/backwards adjustment) B Lever (weight adjustment) 9821/6100-4...

  • Page 50: Seat Belt

    Operation Seat Belt Seat Belt General WARNING Operating the machine without a seat belt can be dangerous. Before starting the engine, make sure your seat belt is fastened. Check the tightness and condition of the seat belt securing bolts regularly. WARNING When a seat belt is installed on your machine replace it with a new one if it is damaged, if the fabric is worn, or if the machine has been in an accident.

  • Page 51: Static Seat Belt

    Operation Seat Belt Figure 25. C Seat belt D Button Release the Seat Belt WARNING Release the seat belt only after safely stopping the machine, switching off the engine and engaging the park brake (if applicable). 1. Push the button and pull the tongue from the latch. 2.
  • Page 52 Operation Seat Belt Adjust 1. Move the toggle the required distance down the strap. 2. To make the strap longer, pull the end as far as it will go. 3. To make the strap shorter, pull the end as far as it will go. Figure 27.

  • Page 53: Starting The Engine

    Operation Starting the Engine Starting the Engine General WARNING Thoroughly warm the hydraulic oil before operating the excavator services. Before selecting boom up, check there are no overhead obstructions or electric power cables. Notice: Do not use ether or other starting fluids to assist cold starting. Using these fluids may result in an explosion causing possible injury and/or damage to the engine.

  • Page 54: Immobiliser

    If your machine has an immobiliser system installed, then your JCB dealer should enable the system as part of the standard machine Installation. If you prefer that the system is not enabled, then you must tell your JCB dealer. Your JCB dealer can enable the system at a later date. Machines with immobilisers installed should always be parked as per the instructions in the operators manual.
  • Page 55 Operation Starting the Engine Figure 30. A LED To Arm the Immobiliser 1. Stop the engine. Remove the ignition key. 2. The immobiliser arms automatically after two minutes. The green LED flashes for 60 seconds, then goes off. 3. If you restart the engine within two minutes, the system disarms automatically. To Add a New or Additional PIN Code Before you try to add a new or additional PIN code, make sure that the machine is ready to start and that you have your six digit master code and your new four digit PIN code available.
  • Page 56 Operation Starting the Engine Unique Key Immobiliser System Introduction Each machine is supplied with a master key (red) and two ignition keys (black). The master key is used by the operator to program the ignition keys. You must use an ignition key to start or operate the machine. Figure 31.

  • Page 57: Warming Up

    Operation Starting the Engine 2. Turn the master key to position 1. The LED will flash three times. 3. Keep the master key in position 1 for 60 seconds. The ignition keys codes have now been deleted from the ECU (Electronic Control Unit). 4.

  • Page 58: Stopping And Parking

    Operation Stopping and Parking Stopping and Parking General WARNING Make sure that the excavator is in a safe condition. CAUTION Low speed must always be selected when unloading the machine from a vehicle or tracking down steep slopes. The machine will take longer to stop when the levers are released if high speed is selected. CAUTION Before stopping the engine, lower the dozer blade to the ground.

  • Page 59: Preparing For Travel

    Operation Preparing for Travel Preparing for Travel General When you travel on the road or on site there are usually local rules and safety regulations for the machine travel position. This publication contains recommendations that may help you meet the requirements of these regulations, they are not necessarily the applied law.
  • Page 60 Operation Preparing for Travel Figure 34. A Beacon B Plug C Socket for green beacon D Socket for amber beacon E Green beacon label 1. Put the beacon on the cab roof. A magnetic base keeps the beacon in position. 2.

  • Page 61: Safety Equipment

    Operation Safety Equipment Safety Equipment General WARNING The slew lock must be engaged when travelling on road or trailer, otherwise the boom could slew to one side and cause injury or death. The requirement for controls isolation varies according to local legislation. You must comply with local legislation at all times.
  • Page 62 Operation Safety Equipment Figure 36. A Handle B Left hand console Figure 37. A Controls isolation switch (in operator station) 9821/6100-4...
  • Page 63 Operation Safety Equipment Figure 38. A Controls isolation switch (in toolbox compartment) Make a note that the control isolation switch in the toolbox compartment mainly used to enable hydraulics for operating the hand held tool kit when operator is outside of the cab. 9821/6100-4...

  • Page 64: Drive Controls

    Operation Drive Controls Drive Controls Track Controls WARNING When the cab is swung around so that it is facing the track motor end of the undercarriage, the action of the track controls is reversed. Take extra care! The tracks are controlled using the control levers in front of the operator seat. The left control lever controls the left track.

  • Page 65: Instruments

    Operation Instruments Instruments General Indicators for the engine and related systems are mounted in the instrument cluster in the right hand console. Instrument Panel CAUTION If any of the audible/visual warnings operate while the engine is running, stop the engine as soon as it is safe to do so and rectify the fault.
  • Page 66 3 bars to 1 bar Pump symbol remains flashing. 1 bar illuminated (nearly empty). 0 bars illuminated (tank empty). The flashing of all fuel level bars and the filler pump symbol indicates a fault in the fuel sender circuit. Contact your JCB distributor. 9821/6100-4...

  • Page 67: Getting The Machine Moving

    Operation Getting the Machine Moving Getting the Machine Moving General WARNING Do not dismount a moving machine. The machine does not have gears. Do not overwork the engine unnecessarily. Operate at an engine speed suitable for the duty being carried out. When moving the machine, keep it under control at all times.

  • Page 68: Slopes

    Operation Slopes Slopes General WARNING Make sure that you have been trained and are familiar with the use of machines on slopes, and understand the adverse affects that slopes and site conditions can have on stability. Never use the machine on a slope if you do not understand the recommended practices for the use of machines in such applications.

  • Page 69: Driving The Machine

    Operation Driving the Machine Driving the Machine General WARNING When the cab is swung around so that it is facing the track motor end of the undercarriage, the action of the track controls is reversed. Take extra care! CAUTION Drive the machine smoothly. Spin turn manoeuvres, zig-zag driving or turning too fast can cause the vehicle to overturn.

  • Page 70: Operating Levers/Pedals

    Operation Operating Levers/Pedals Operating Levers/Pedals General WARNING Make sure it is clear overhead before raising the boom. Keep an adequate safe distance from all electrical power lines. Contact your local power company for safety procedures. CAUTION Keep the machine controls clean and dry. Your hands and feet could slide off slippery controls. If that happens you could lose control of the machine.
  • Page 71 Operation Operating Levers/Pedals The boom ram incorporates damping at the limit of boom raise, reducing the speed of the ram and eliminating shock loadings. Most excavating movements are achieved using a combination of both the levers and the pedals at the same time.
  • Page 72 Operation Operating Levers/Pedals Excavator Levers (ISO Control Pattern) Figure 49. A Slew cab left B Slew cab right C Raise boom D Lower boom E Dipper in F Dipper out G Crowd bucket (to gather a load) H Dump bucket (to dump a load) J Swing boom 9821/6100-4...

  • Page 73: Dozer Blade Controls

    Operation Operating Levers/Pedals Swing Pedal CAUTION The slew pedal must be in the locked position when not in use. Figure 50. A Swing left B Swing right C Swing pedal To swing the boom to your left: • Unlock the swing pedal. (Pivot the swing pedal forward into its operating position). •...

  • Page 74: Extending Undercarriage Controls

    Operation Operating Levers/Pedals Figure 51. A Lower the dozer B Raise the dozer C Control lever Extending Undercarriage Controls To extend or retract the undercarriage (option): 1. Stop the machine on level ground. 2. Make sure that all persons are away from the machine and the surrounding area. 3.

  • Page 75: Auxiliary Circuit Controls

    Operation Operating Levers/Pedals Figure 52. A Dozer control lever B Excavator control lever C Forward - Retract D Backward - Extend E Undercarriage switch Auxiliary Circuit Controls WARNING Before operating the auxiliary control system make sure that you are aware of all safety notices that apply to the attachment you are using.
  • Page 76 Operation Operating Levers/Pedals Figure 53. A Auxiliary pedal Electro-proportional Controls (if installed) Figure 54. A Left hand pedal disabled B Right hand aux roller switch The attachment is operated by the right hand joystick roller switch. Move the switch left or right depending on the attachment installed and function required.

  • Page 77: Lifting And Loading

    The owner and/or operator must make sure that they fully understand the laws and regulations concerning the use of the JCB machine as an earthmover and for lifting. Consult your JCB dealer for more information. In certain countries safety regulations in force call for the application of specific safety factors. Consult your JCB dealer for more information.

  • Page 78: Overload Warning System

    The relevant load chart for your machine contains a part number. If the chart is missing or damaged a new decal must be attached, contact your JCB dealer for advise if you are not sure. Refer to: Performance Dimensions (Page 162).

  • Page 79: Working With The Excavator Arm

    2. The correct JCB lifting shackle must be fitted. The bucket ram must be fully extended. If your machine is not installed with this equipment there will be a decal in the operators cab and you must use the machine for earth moving purposes only.

  • Page 80: Digging

    Operation Working with the Excavator Arm Figure 55. A Lifting shackle B Decal 3. Attach lifting chains to the shackle. Keep the chain length as short as possible, to prevent swinging. Always use lifting tackle which is strong enough and in good condition. Check the load weight before choosing the lifting chains.
  • Page 81 Operation Working with the Excavator Arm Notice: Do not use the side of the excavation to stop the bucket when slewing back into position for the next dig. Similarly, do not use the side of the bucket to push soil into the excavation. Both these practices will damage the machine.
  • Page 82 Operation Working with the Excavator Arm 6. Swing the bucket back to the excavation and start the next dig. Backfill the excavation by loading the bucket with soil from the pile. Do not push the soil with the side of the bucket.

  • Page 83: Working With The Dozer Blade

    Operation Working with the Dozer Blade Working with the Dozer Blade General When you work with the dozer blade, remember that you will be driving the machine. Keep alert for bystanders, animals and possible hazards. When you work with the dozer blade, make sure the slew lock is engaged. When possible, do not slew the machine to do a dozer blade task.

  • Page 84: Backfilling

    Operation Working with the Dozer Blade Backfilling When you backfill on a slope, pile the material on the high side of the trench when possible. Move the dozer blade level to the ground. Work at right angles to the trench, fill a dozer blades width at a time. Leave any spillage until the trench is filled.

  • Page 85: Heating, Ventilating And Air-Conditioning (Hvac)

    Operation Heating, Ventilating and Air-Conditioning (HVAC) Heating, Ventilating and Air-Conditioning (HVAC) General The operator must set the controls to obtain the best working environment in the operator station. Close doors and windows for best HVAC (Heating Ventilation Air Conditioning) performance and in dusty conditions.

  • Page 86: Power Sockets

    Operation Power Sockets Power Sockets Auxiliary Power Socket Your machine may be installed with one or more 12V auxiliary power sockets, which can be used for mobile phone chargers or other 12V powered devices. Only connect items which are compatible with the power rating of the socket and have the correct plug. Always operate the engine during the prolonged use of the electrical accessories, or the battery can discharge.

  • Page 87: Fire Extinguisher

    Operation Fire Extinguisher Fire Extinguisher General Location The fire extinguisher is located behind the seat and is held in position by a stowage bracket. Keep the fire extinguisher in this position until you need to use it. Operation WARNING Do not use the fire extinguisher in a confined space. Make sure that the area is well ventilated during and after using the fire extinguisher.

  • Page 88: Moving A Disabled Machine

    Using a higher voltage supply will damage your machine's electrical system. If you do not know the voltage of your booster (slave) supply, then contact your JCB dealer for advice. Do not attempt to jump-start the engine until you are sure of the voltage of the booster (slave) supply. The negative (-) terminal on the battery is connected to frame earth.

  • Page 89: Retrieval

    Operation Moving a Disabled Machine 4.3. Connect the other end of this cable to the negative (-) terminal on the booster supply. 5. Do the pre-start checks. 6. Start the engine. 7. Disconnect the booster cables: 7.1. Disconnect the negative booster cable from the machine frame earth. Then disconnect if from the booster supply.
  • Page 90 Operation Moving a Disabled Machine 3. Use the right and left control levers to move the dipper and lower the boom. 4. Vent the hydraulics. Refer to: Discharge (Page 147). 5. Turn the ignition key to the off position. 9821/6100-4...

  • Page 91: Lifting The Machine

    Operation Lifting the Machine Lifting the Machine General DANGER Do not stand underneath the raised load during the lifting/lowering procedure. Stand clear and to one side until the load has been safely lowered. Make sure that the area is clear of other people before lowering the load.

  • Page 92: Transporting The Machine

    Operation Transporting the Machine Transporting the Machine General WARNING The safe transit of the load is the responsibility of the transport contractor and driver. Any machine, attachments or parts that may move during transit must be adequately secured. WARNING Make sure that the ramp incline does not exceed the machine's operational limits. CAUTION Before moving the machine onto the trailer, make sure that the trailer and ramp are free from oil, grease and ice.
  • Page 93 Operation Transporting the Machine 5. Slightly extend the boom and dipper for stability. 6. With the machine in low speed mode, track forward onto the ramp slowly and smoothly. Make sure the bucket will not contact the transporter ramps when loading the machine. 7.

  • Page 94: Unloading The Machine From The Transporting Vehicle/Trailer

    Operation Transporting the Machine Figure 71. A Securing strap (bucket) B Securing strap (front and rear of the two track legs) C Skids D Securing strap (kingpost) Unloading the Machine from the Transporting Vehicle/Trailer WARNING If the dozer blade is to the rear, the track controls will be reversed. Use extreme caution when tracking off the trailer.

  • Page 95: Operating Environment

    6. Protect the machine when its not in use. Park the machine inside a building or cover it with a tarpaulin. 7. Install a cold weather starting aid. In very low temperatures (less than the value shown) additional starting aids may be needed. Examples are fuel, oil and coolant heaters. Ask your JCB dealer for advice. Temperature: -20°C (-4.0°F) 8.
  • Page 96 Operation Operating Environment 4. Keep the cooling pack and engine clean, regularly remove dirt and debris from the cooling pack and the engine. 5. Check the fan belt regularly. 6. Check the air vents. Make sure that the air vents to and from the engine compartment are not blocked. 7.

  • Page 97: Refuelling

    Do not use fuel to clean the machine. When filling with fuel, choose a well aired and ventilated area. Notice: Consult your fuel supplier or JCB dealer about the suitability of any fuel you are unsure of. Low Fuel Levels If you operate the machine on very low fuel levels, then air can enter the fuel system.
  • Page 98 Notes: 9821/6100-4...

  • Page 99: Attachments

    An attachment which is not designed for use with the machine can cause damage and create a safety hazard for which JCB cannot be held responsible. Also the machines warranty and any other legislative compliance can be affected by the use of non JCB approved attachments.

  • Page 100: Connecting/Disconnecting Hydraulic Hoses

    Attachments Working with Attachments Notice: Some attachments may contact parts of the machine when in the fully folded position. Take extra care to avoid damage to the machine. Connecting/Disconnecting Hydraulic Hoses WARNING Fine jets of fluid at high pressure can penetrate the skin. Keep face and hands well clear of fluid under pressure and wear personal protective equipment.
  • Page 101 Attachments Working with Attachments 4.5. To allow for length changes when the hose is pressurised, do not clamp at the bend. The curve absorbs the change. Figure 75. 5. Check for leaks: 5.1. Start the engine. 5.2. Operate the related controls to increase the pressure in the hydraulic system. 5.3.
  • Page 102 Attachments Working with Attachments Figure 76. A Female coupling B Male coupling The quick release couplings will be trouble free and relatively easy to connect and disconnect, if they are kept clean and used correctly. The recommendations listed below must always apply when using flat face quick release couplings.

  • Page 103: Impact Protection

    Make sure that the attachment, for example a hydraulic breaker is positioned in front of the cab before it is operated. Do not slew the boom to the side during operation of the attachment. Consult your JCB dealer for further information. Figure 78.

  • Page 104: Direct-Mounted Attachments

    Attachments Direct-Mounted Attachments Direct-Mounted Attachments General WARNING If two people are doing this job make sure that the person working the controls is a competent operator. If the wrong control lever is moved, or if the controls are moved violently, the other person could be killed or injured.

  • Page 105: Quickhitch

    Attachments Quickhitch Quickhitch Excavator Arm Quickhitch General CAUTION When the quickhitch is installed and its attachment attached, there is a danger of the attachment hitting the machine. Operate the boom and dipper carefully when the quickhitch and its attachment are attached.
  • Page 106 Attachments Quickhitch Figure 80. A Nut (tipping lever - locking bolt) B Hole (tipping link) C Bolt (tipping link - pivot pin) D Hole (Quickhitch) E Nut (tipping link - pivot pin) F Nut (dipper - pivot pin) G Pivot pin (tipping link) H Pivot pin (dipper) J Hole (Quickhitch) K Bolt (dipper - pivot pin)

  • Page 107: Auxiliary Circuits

    Attachments Auxiliary Circuits Auxiliary Circuits Handheld Hydraulic Tool Circuits WARNING Make sure that the hydraulic tool circuit is disabled before connecting or disconnecting hydraulic hand held tool hoses. WARNING When the machine is installed with a hand held hydraulic tool circuit and the operator is out of the seat with the left hand console lowered and the control isolation switch activated, then track, dozer, swing and auxiliary controls are active.
  • Page 108 Attachments Auxiliary Circuits Refer to: Entering and Leaving the Operator Station (Page 26). 5. Lower the left hand console and press the control isolation switch (in toolbox compartment) to enable the hydraulics. Figure 82. A Control isolation switch (in toolbox compartment) 6.
  • Page 109 Attachments Auxiliary Circuits Figure 83. A Auxiliary locking peg 7. Insert the peg through the pedal by pressing the red button. 8. Make sure that peg sits properly in the hole and locked in position. 9. Hand held tool is live now and ready to use. Operate the hand held tool in accordance with the relevant tool operator manual.

  • Page 110: Buckets

    Attachments Buckets Buckets General WARNING The bucket selected must be the correct width to suit the hole/trench to be excavated. However, if the hole width demands a larger bucket, consideration must be given to the density/weight of the material to be moved affecting the stability of the machine especially if working on a slope. If there is danger of the machine's stability being compromised, then select a smaller bucket or reposition the machine.
  • Page 111 ESCO Teeth Introduction This information only relates to the ESCO buckets supplied by JCB. If a bucket from another source is used, refer to the relevant manufacturer's manual. A wide range of Super V-teeth are available for your machine, which are suitable for all digging conditions. The Super V system consists of an adaptor, tooth and locking pin.
  • Page 112 Attachments Buckets Figure 86. 5. Remove the tooth from the adaptor. Refer to Figure 87. Figure 87. Installation 1. Install the tooth over the adaptor. (The reverse movement of step 5, in the Removal procedure. Refer to Figure 87. 2. Install a new locking pin. Make sure that the locking pin is the correct position, (the arrow points downwards on the outside edge).
  • Page 113 Attachments Buckets Figure 88. 3. Carefully hit the locking pin with a hammer until it is flush with its guide and locks in position. Refer to Figure 89. Figure 89. 9821/6100-4...

  • Page 114: Rockbreaker

    Attachments Rockbreaker Rockbreaker General WARNING The attachment will move when released. Stand clear and to one side when releasing the attachment. WARNING The rockbreaker must be positioned correctly before attempting to release it from the quickhitch. if incorrectly positioned, the rockbreaker could swing or fall suddenly from the machine when releasing the quickhitch latch hook.
  • Page 115 Attachments Rockbreaker 6. Operate the auxiliary attachment control pedal, this will release any hydraulic pressure trapped in the system. 7. Disconnect the attachment hydraulic hoses from the excavator. 8. Remove lynch pin and locking pin. Figure 91. A Lynch pin B Locking pin 9.
  • Page 116 Attachments Rockbreaker Figure 94. Operation The Rockbreaker is a single acting attachment, make sure the ball valve is in the correct position. Refer to: Auxiliary Circuit Controls (Page 63). 9821/6100-4...

  • Page 117: Preservation And Storage

    Preservation and Storage Cleaning Preservation and Storage Cleaning General WARNING When using cleaning agents, solvents or other chemicals, you must adhere to the manufacturer's instructions and safety precautions. CAUTION To avoid burning, wear personal protective equipment when handling hot components. To protect your eyes, wear goggles when using a brush to clean components.
  • Page 118 Preservation and Storage Cleaning 2. Stop the engine and let it cool for at least one hour. Do not try to clean any part of the engine while it is running. 3. Make sure that all of the electrical connectors are correctly coupled. If the connectors are open, attach the correct caps or seal with water proof tape.

  • Page 119: Checking For Damage

    Preservation and Storage Checking For Damage Checking For Damage General Refer to the individual condition checks throughout the Maintenance section. Refer to: Maintenance Schedules (Page 118). 9821/6100-4...

  • Page 120: Storage

    Preservation and Storage Storage Storage General If the machine will not be used for an extended period, you must store the machine correctly. If you prepare the machine carefully and apply on-going care you can prevent deterioration and damage to the machine while it is in storage.

  • Page 121: Take Out Of Storage

    Preservation and Storage Storage 3. Install a charged battery. 4. Start the engine. 5. Operate the hydraulic controls. Make sure that the hydraulic functions operate correctly. 6. Prepare the machine for storage. Take out of Storage 1. Examine the coolant condition. Replace if necessary. 2.

  • Page 122: Security

    The Construction Equipment Association is managing the scheme, and Datatag are providing the security material and support. JCB is fully supportive of the CESAR initiative and will offer it as a factory option across the range.

  • Page 123: Maintenance

    To maintain this condition and trouble free operation it is important that the routine services, as specified in this manual, are done by an approved JCB dealer at the recommended specified intervals and it is recommended that this is done by an approved JCB dealer using genuine JCB parts.

  • Page 124: Service/Maintenance Agreements

    If you use non-genuine JCB parts or consumables, then you can compromise the health and safety of the operator and cause machine failure. A parts book for your machine is available from your JCB dealer. The parts book will help you identify parts and order them from your JCB dealer.

  • Page 125: Maintenance Safety

    Maintenance Maintenance Safety Maintenance Safety General Raised Machine Never position yourself or any part of your body under a raised machine which is not correctly supported. If the machine moves unexpectedly you could become trapped and suffer serious injury or be killed. Air Conditioning Maintenance The air conditioning system is a closed loop system and contains pressurised refrigerant.

  • Page 126: Fluids And Lubricants

    The accumulators contain hydraulic fluid and gas at high pressure. Prior to any work being carried out on systems incorporating accumulators, the system pressure must be discharged by a JCB dealer, as the sudden release of the hydraulic fluid or gas may cause injury.
  • Page 127 Completely wipe off any spilt fuel which could cause a fire. There could be a fire and injury if you do not follow these precautions. Hygiene JCB lubricants are not a health risk when used correctly for their intended purposes. However, excessive or prolonged skin contact can remove the natural fats from your skin, causing dryness and irritation.
  • Page 128 Maintenance Maintenance Safety • Using a nail brush will help • Use special hand cleansers to help clean dirty hands • Never use petrol, diesel fuel, or paraffin for washing • Avoid skin contact with oil soaked clothing • Don't keep oily rags in pockets •...
  • Page 129 Maintenance Maintenance Safety Swallowing Do not induce vomiting. Drink large quantities of water or milk. Then drink milk of magnesia, beaten egg or vegetable oil. Get medical help. Skin Flush with water, remove affected clothing. Cover burns with a sterile dressing then get medical help. First Aid - DEF (if applicable) Do not drink or inhale DEF (Diesel Exhaust Fluid).

  • Page 130: Maintenance Schedules

    Maintenance Maintenance Schedules Maintenance Schedules General WARNING Maintenance must be done only by suitably qualified and competent persons. Before doing any maintenance make sure the machine is safe, it must be correctly parked on solid, level ground. To prevent anyone starting the engine, remove the ignition key. Disconnect the battery when you are not using electrical power.

  • Page 131: Pre-Start Cold Checks, Service Points And Fluid Levels

    Maintenance Maintenance Schedules Pre-start Cold Checks, Service Points and Fluid Levels Table 8. Component Task 1,000 2,000 Attachments/Optional Equipment As Required Lubricate As required Check (condition) Body and Framework General Clean General Check (condition) Slew Ring Bearing Lubricate Slew Ring Pinion and Gear Teeth Lubricate Cab Mounts Check (condition) Pivot Pins...

  • Page 132: Functional Tests And Final Inspection

    Maintenance Maintenance Schedules Component Task 1,000 2,000 Coolant Replace Cooling Pack Clean Gearbox Track Gearbox Security Check (condition) Slew Gearbox Security Check (condition) Track and Slew Gearbox Oil Replace Tracks Track Condition Check (condition) Idler Wheels Oil and Seals Replace Track Roller Bolts Check (condition) Track Roller Oil and Seals...
  • Page 133 Maintenance Maintenance Schedules Component Task 1,000 2,000 General Check (condition) Fuel System Fuel System Check (leaks) Hydraulics Hoses and Pipework Check (operation) Check (condition) Relief Valves Services Check (operation) Electrics General Check (operation) Miscellaneous Check (operation) Fit for Purpose Test (1) Dusty conditions only.

  • Page 134: Maintenance Positions

    Maintenance Maintenance Positions Maintenance Positions General WARNING A machine can sink into soft ground. Never work under a machine on soft ground. WARNING Make the machine safe before getting beneath it. Make sure that any attachments on the machine are correctly attached. Engage the park brake, remove the ignition key, disconnect the battery. Make the machine safe before you start a maintenance procedure.

  • Page 135: Service Points

    Maintenance Service Points Service Points General The following illustrations identify the service points for the operator to perform the daily and weekly maintenance tasks. Engine Compartment Figure 97. A Engine oil dipstick B Engine oil filler cap C Radiator filler cap D Fuel filter E Fuses F Battery isolator switch...
  • Page 136 Maintenance Service Points Cab and Exterior Figure 98. R Track gearbox S Track tensioner 9821/6100-4...

  • Page 137: Access Apertures

    Maintenance Access Apertures Access Apertures General When moved to their maintenance position, the access panels give you access to parts or areas of the machine that are not required during machine operation. Before you operate the machine, make sure that all of the access panels are correctly in their closed or installed positions.

  • Page 138: Tools

    Maintenance Tools Tools General All tools must be kept in the toolbox (if installed) when not in use. Toolbox The machine has a lockable toolbox on the side of the cab. Use the ignition key to open and close the toolbox. Figure 100.

  • Page 139: Lubrication

    Maintenance Lubrication Lubrication General CAUTION Waxoyl contains turpentine substitute which is flammable. Keep flames away when applying Waxoyl. Waxoyl can take a few weeks to dry completely. Keep flames away during the drying period. Do not weld near the affected area during the drying period. Take the same precautions as for oil to keep Waxoyl off your skin.

  • Page 140: Attachments

    Maintenance Attachments Attachments General Lubricate Where applicable, refer to the specific manufacturers manual for instructions on the lubrication of optional attachments. Check (Condition) Where applicable, refer to the specific manufacturers manual for instructions on the maintenance of optional attachments. 9821/6100-4...

  • Page 141: Body And Framework

    Maintenance Body and Framework Body and Framework General Clean Keep all intakes and grilles clear from snow, ice and debris. Debris can collect under the boom. Remove all debris from under the boom. Thoroughly dry the piston rams and protect them with clean transmission or hydraulic oil if necessary. Check (Condition) 1.

  • Page 142: Pivot Pins

    Maintenance Body and Framework Figure 101. A Grease point 1. Make the machine safe with the excavator lowered. Refer to: Maintenance Position (Excavator Arm Lowered) (Page 122). 2. Get safe access to the grease point. 3. To make sure that the grease is fully distributed: 3.1.
  • Page 143 Maintenance Body and Framework Figure 102. A Dipper ram pivot pins B Bucket ram pivot pins C Bucket pivot pins D Boom ram pivot pins E Kingpost ram pivot pins F Swing ram pivot pins G Dozer ram pivot pins H Dozer arm pivot pins 9821/6100-4...

  • Page 144: Operator Station

    Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS/FOPS/FOGS certification. A failure to adhere to these precautions can cause death or injury to the operator. For assistance, contact your JCB dealer. 1. Make the machine safe. Refer to: Maintenance Positions (Page 122).

  • Page 145: Controls

    Maintenance Operator Station 4. Check that the belt mounting bolts are undamaged, correctly installed and tight. 5. Check that the buckle assembly is undamaged and operates correctly. Controls Check (Operation) Check the operation of the non-hydraulic and non-electrical operator station controls. 9821/6100-4...

  • Page 146: Engine

    3. Check the engine and the area below for oil leaks. 4. Close the engine cover (if applicable). 5. If necessary, contact your JCB dealer. Check (Level) WARNING Never check the oil level or add oil with the engine running. Be careful of hot lubricating oil.
  • Page 147 Maintenance Engine Notice: Do not exceed the correct level of engine oil in the sump. If there is too much engine oil, the excess must be drained to the correct level. An excess of engine oil could cause the engine speed to increase rapidly without control.

  • Page 148: Drive Belt

    Maintenance Engine 6. Remove the cap from the oil filter housing (if applicable). 7. Remove and discard the oil filter cartridge. 8. Fit a new filter with new gaskets. 9. Fit and tighten the cover on the oil filter housing (if applicable). Tighten the cover to the correct torque value. 10.
  • Page 149 Maintenance Engine Figure 103. A Top mounting bolt B Bottom mounting bolt C Mid point deflection 5. Close the engine cover. 9821/6100-4...

  • Page 150: Air Filter

    Maintenance Air Filter Air Filter General Check (Condition) 1. Make the machine safe. Refer to: Maintenance Positions (Page 122). 2. Get access to the air filter. Refer to: Service Points (Page 123). 3. Check the system hoses for: 3.1. Condition. 3.2.

  • Page 151: Fuel System

    1. Make the machine safe. 2. Get access to the engine compartment (if applicable). 3. Check the engine compartment (if applicable), fuel lines and the area below for leaks. 4. If necessary, contact your JCB dealer. Water Separator Clean Draining the Water Separator 1.
  • Page 152 Maintenance Fuel System 2. Get access to the engine compartment Refer to: Access Apertures (Page 125). 3. If there is water but no sediment, open the tap to drain the water. If there is any sediment in the bowl replace the fuel filter element.

  • Page 153: Cooling System

    Refer to: Maintenance Positions (Page 122). 2. Get access to the cooling pack. Refer to: Access Apertures (Page 125). 3. Check the cooling system for leaks. 4. If necessary, contact your JCB dealer. Coolant Check (Condition) Refer to: Coolant (Page 180).
  • Page 154 3. Get access to the radiator. Refer to: Service Points (Page 123). 4. Check the condition of the coolant hoses. 5. Check the radiator and intercooler surfaces for signs of damage. 6. If necessary, contact your JCB dealer for any service requirements. 9821/6100-4...

  • Page 155: Tracks

    Steel Check (Operation) WARNING Recoil unit servicing must only be carried out by JCB dealers. You could be killed or injured if you tamper with it. Notice: Always make sure that the track tension measurement is not less than specified or severe strain to the track will result.
  • Page 156 Maintenance Tracks Figure 106. A Block 5. Check that the tension measurement is correct. Refer to: General (Page 185). Figure 107. A Tension measurement 5.1. If the measurement is incorrect then you must adjust the track tension. Tighten the Track 1.

  • Page 157: Rubber

    Maintenance Tracks Figure 108. A Cover plate (if installed) B Nipple C Adjusting screw Check (Condition) Check the condition of the track plates. Check the track plate bolt torques. Refer to: Torque Values (Page 181). Rubber Check (Operation) Refer to: Check (Operation) (Page 143). Check (Condition) Check the condition of the rubber track.

  • Page 158: Track Gearbox

    Maintenance Track Gearbox Track Gearbox Check (Level) 1. Park the machine on solid, level ground. 2. Make the machine safe with the excavator lowered. Refer to: Maintenance Position (Excavator Arm Lowered) (Page 122). 3. Clean the area around the fill/level plug. 4.

  • Page 159: Hydraulic System

    Displaced hose end fittings. Replace a damaged hose before you use the machine again. The replacement hoses must be of the same size and standard. If necessary, for more information contact your JCB dealer. Accumulator 1. Stop the machine on solid, level ground.

  • Page 160: Services

    Hydraulic System There must be sufficient pressure stored in the accumulator to lower the boom to the ground in two stages. If this is not possible, contact your JCB dealer. Check (Leaks) Notice: If the fluid is cloudy, then water or air has contaminated the system. This could damage the hydraulic pump.
  • Page 161 Maintenance Hydraulic System If a ram piston appears defective, contact your service engineer or JCB dealer. 9821/6100-4...

  • Page 162: Electrical System

    Maintenance Electrical System Electrical System General Check (Operation) Make sure all of the electrical equipment operates correctly, for example: • Switches • Warning lights • Beacon • Alarms • Horn • Wipers • Hourmeter/display • Battery • Lights All defective equipment must be repaired before the machine is used. Check (Condition) DANGER Batteries give off an explosive gas.

  • Page 163: Battery

    Maintenance Electrical System Battery Clean WARNING Keep metal watch straps and any metal fasteners on your clothes, clear of the positive (+) battery terminal. Such items can short between the terminal and nearby metal work. If it happens you can get burned.

  • Page 164: Battery Isolator

    Notice: Do not isolate the machine electrics when the engine is running, this may cause damage to the machine electrics. 1. Isolate the machine electrics. 2. Make sure that the machine electrics are isolated. A defective isolator must be repaired before the machine is used. For more information, contact your JCB dealer. Fuses Replace The electrical circuits are protected by fuses.

  • Page 165: Window Washer

    Maintenance Electrical System Figure 111. A Primary fuse B Cover/Secondary fuses Window Washer Check (Level) 1. Make the machine safe. Refer to: Maintenance Positions (Page 122). 2. Get access to the front window washer bottle. Refer to: General (Page 123). 3.

  • Page 166: Miscellaneous

    Maintenance Miscellaneous Miscellaneous Fire Extinguisher Check (Condition) In addition to the operator check the extinguisher must be serviced every 12 months by a suitably qualified person. 1. Examine the fire extinguisher for damage and leaks. 2. Make sure the fire extinguisher is correctly attached. 3.

  • Page 167: Technical Data

    Technical Data Static Dimensions Technical Data Static Dimensions Dimensions For: 8014 CTS ........................Page 155 For: 8016 CTS ........................Page 156 For: 8018 CTS ........................Page 157 For: 8020 CTS ........................Page 158 (For: 8014 CTS) Figure 113. Table 10. Machine Dimensions...
  • Page 168 Technical Data Static Dimensions (For: 8016 CTS) Figure 114. Table 11. Machine Dimensions Dimension Description 8016 CTS Sprocket idler centres 1,127 Undercarriage (overall length) 1,484 Kingpost clearance Tailswing radius 1,080 Overall width Height over the cab 2,318 Ground clearance Track gauge 750 to 1,110 Width over the tracks - retracted Width over the tracks - extended...
  • Page 169 Technical Data Static Dimensions (For: 8018 CTS) Figure 115. Table 12. Machine Dimensions Dimension Description 8018 CTS Sprocket idler centres 1,127 Undercarriage (overall length) 1,484 Kingpost clearance Tailswing radius 1,080 Overall width Height over the cab 2,318 Ground clearance Track gauge 750 to 1,110 Width over the tracks - retracted Width over the tracks - extended...

  • Page 170: Weights

    Transport length - standard dipper Transport length - long dipper 3,599 Transport length - gravemaster dipper Weights For: 8014 CTS ........................Page 158 For: 8016 CTS ........................Page 159 For: 8018 CTS ........................Page 159 For: 8020 CTS ........................Page 159 (For: 8014 CTS) Approximate figures with a 75kg operator, a standard dipper, a 300mm bucket and a full fuel tank.
  • Page 171 Technical Data Static Dimensions Table 14. Machine Weights Machine model 8014 Machine with cab and steel tracks Machine with cab and rubber tracks 1,634 Machine with canopy and steel tracks Machine with canopy and rubber tracks 1,554 (For: 8016 CTS) Approximate figures with a 75kg operator, a standard dipper, a 300mm bucket and a full fuel tank.

  • Page 172: Visibility Diagrams

    Technical Data Static Dimensions Visibility Diagrams Figure 117. Visibility Map- 8020 CTS 9.5m Machine Envelope Operator Seat Masking 1m Rectangular Boundary from Machine The visibility map provided in this manual is for guidance, and may be used to improve visibility or as part of a risk assessment for work site safe operation, introduction of additional visual aids or site management.
  • Page 173 Technical Data Static Dimensions width of 0.045m as per ISO (International Organization for Standardization) 5006:2006. This represents the approximately visible area to operator from the seat wearing a seat belt. The visibility map does not represent the visibility requirements as specified in EN 474 part 1:2006 i.e ISO 5006:2006.

  • Page 174: Performance Dimensions

    Technical Data Performance Dimensions Performance Dimensions Excavator Arm Dimensions and Performance For: 8014 CTS ........................Page 162 For: 8016 CTS ........................Page 164 For: 8018 CTS ........................Page 166 For: 8020 CTS ........................Page 168 (For: 8014 CTS) Digging Figure 118.
  • Page 175 Technical Data Performance Dimensions Lifting 1.16 Metre Dipper Figure 119. A ( m ) 2 3 . 0 M Pa 2 7 . 5 M Pa 139 kg B m (D= 0.98m ) B ( m ) - 0.5 - 1.0 9821/6100-4...
  • Page 176 Technical Data Performance Dimensions (For: 8016 CTS) Digging Figure 120. - 10 Met res Feet Table 19. Machine Dimensions Dimension Description 8016 Boom length 1,715 1,715 Dipper length 1,161 1,261 Max. digging reach 4,021 X (-) Max. dumping reach on ground 3,973 4,060 Max.
  • Page 177 Technical Data Performance Dimensions Lifting 1.16 Metre Dipper Figure 121. A ( m ) 2 3 . 0 M Pa 2 7 . 5 M Pa 167.5 kg B m (D= 0.98m ) B m (D= 1.34m ) B ( m ) 306* 266* - 0.5...
  • Page 178 Technical Data Performance Dimensions (For: 8018 CTS) Digging Figure 122. - 10 Met res Feet Table 20. Machine Dimensions Dimension Description 8018 CTS Boom length 1,807 1,807 1,807 Dipper length 1,161 1,261 1,500 Max. digging reach 4,121 4,222 4,449 Max. dumping reach on ground 4,073 4,170 4,401...
  • Page 179 Technical Data Performance Dimensions Lifting 1.16 Metre Dipper Figure 123. 1.26 Metre Dipper Figure 124. 9821/6100-4...
  • Page 180 Technical Data Performance Dimensions (For: 8020 CTS) Digging Figure 125. - 10 Met res Feet Table 21. Machine Dimensions Dimension Description 8020 CTS Boom length 1,899 Dipper length 1,261 Max. digging reach 4,308 Max. dumping reach on ground 4,252 Max. digging depth - dozer up 2,504 X (-) Max.
  • Page 181 Technical Data Performance Dimensions Lifting 1.26 Metre Dipper Figure 126. A ( m ) A ( m ) 2 3 . 0 M Pa 2 3 . 0 M Pa 2 7 . 5 M Pa 2 7 . 5 M Pa 186 kg 186 kg B m (D= 0.98m )

  • Page 182: Noise Emissions

    The noise data values shown only apply to CE marked machines. For information relating to this machine when used with other JCB approved attachments, please refer to the literature accompanying the attachments. Table 22. Definition of terms...

  • Page 183: Vibration Emissions

    Technical Data Vibration Emissions Vibration Emissions General To assist in compliance with the European Directive 2002/44/EC, the duty specific vibration emission values for this machine type have been provided on the following page(s) and may be used for the assessment of risks to exposure from vibration.

  • Page 184: Vibration Data

    Technical Data Vibration Emissions Vibration Data Figure 128. Z Axis ZAxis Z Axis Z Axis 0.99 0.84 0.33 0.16 Dominant axis D1 Machine operating duty: Low idle Machine operating duty: Excavating D3 Machine operating duty: Tracking (rough terrain) The whole-body vibration emission under representative operating conditions (according to the intended use) are shown.

  • Page 185: Fluids, Lubricants And Capacities

    Fluids, Lubricants and Capacities General JCB recommend that you use the JCB lubricants shown as they have been verified by JCB for use on JCB machines. However, you could use other lubricants that are equivalent to the JCB standards and quality or offer the same machine component protection.
  • Page 186 Technical Data Fluids, Lubricants and Capacities Table 25. Perkins Specification for Distillate Diesel Fuel Property Units Requirements 'ASTM' Test 'ISO' Test Aromatics % Volume 35 % maximum D1319 'ISO'3837 % Weight 0.02% maximum D482 'ISO'6245 Carbon residue on % Weight 0.35% maximum D524 'ISO'4262...
  • Page 187 Technical Data Fluids, Lubricants and Capacities regulated. Fuel sulfur levels affect exhaust emissions. High sulfur fuels also increase the potential for corrosion of internal components. Fuel sulfur levels above 5% may significantly shorten the oil change interval. (4) Regional regulations, national regulations or international regulations can require a fuel with a specific sulfur limit.
  • Page 188 Technical Data Fluids, Lubricants and Capacities Sulfur The level of sulfur is governed by emissions legislations. Regional regulation, national regulations or international regulations can require a fuel with a specific sulfur limit. The sulfur content of the fuel and the fuel quality must comply with all existing local regulations for emissions.
  • Page 189 Technical Data Fluids, Lubricants and Capacities Lubricity wear scar diameter of 0.46mm must not be exceeded. The fuel lubricity test must be performed on a HFRR, operated at 60°C (139.9°F). Refer to 'ISO 12156-1'. Fuel additives can enhance the lubricity of a fuel.
  • Page 190 Technical Data Fluids, Lubricants and Capacities • 'NATO F34 (MIL-OTL-83133E)', 'NATO F35 (MIL-OTL-83133E)', 'NATO JP8 (MIL-OTL-83133E)', 'NATO F-44 (MIL-OTL-5624U)', 'NATO JP5 (M IL-OTL-5624U)', 'Jet A (ASTM 01655)', 'Jet A1 (ASTM 0 1655)' All the above fuels can only be used if the sulfur level meets the specifications that are listed in the Refer to Table 25., Refer to Table 26..
  • Page 191 Technical Data Fluids, Lubricants and Capacities • Biodiesel has poor oxidation stability, which can result in long term problems in the storage of biodiesel. The poor oxidation stability may accelerate fuel oxidation in the fuel system. This is especially true in engines with electronic fuel systems because these engines operate at higher temperatures.

  • Page 192: Coolant

    The correct concentration of antifreeze protects the engine against frost damage in winter and provides year round protection against corrosion. The protection provided by JCB High Performance Antifreeze and Inhibitor is shown below. Table 30. Concentration...

  • Page 193: Torque Values

    Technical Data Torque Values Torque Values General Table 31. Torque Values Item Torque N·m ROPS (cab mounts) Bolts Track Plate Bolts FOGS Bolts 9821/6100-4...

  • Page 194: Electrical System

    Technical Data Electrical System Electrical System General Table 32. Item Specification System voltage Fuses Table 33. All Machines Fuse Circuit Rating Engine stop Servo control, instruments, two-speed range selector 60 Windscreen wiper Blower Boom light Work lights Horn, interior light, auxiliary power socket Beacon Main fuse Figure 129.

  • Page 195: Engine

    Technical Data Engine Engine General Table 34. Drive Belt Tension Measurement Dimension Deflection at mid point between alternator and crank- shaft pulley 9821/6100-4...

  • Page 196: Hydraulic System

    Technical Data Hydraulic System Hydraulic System Auxiliary Circuits For: 8014 CTS ........................Page 184 For: 8016 CTS ........................Page 184 For: 8018 CTS ........................Page 184 For: 8020 CTS ........................Page 184 (For: 8014 CTS) Table 35. Model Auxiliary Flow...

  • Page 197: Tracks

    Technical Data Tracks Tracks General For: 8020 CTS ........................Page 185 For: 8014 CTS ........................Page 185 For: 8016 CTS, 8018 CTS ..................... Page 185 (For: 8020 CTS) Table 39. Track Tension Track Type Minimum Track Tension Maximum Track Tension...

  • Page 198: Declaration Of Conformity General

    Technical Data Declaration of Conformity (For: 8014 CTS, 8016 CTS, 8018 CTS, 8020 CTS) Declaration of Conformity (For: 8014 CTS, 8016 CTS, 8018 CTS, 8020 CTS) General A completed copy of the EC Declaration of Conformity is supplied with all machines manufactured according to EC type examination and/or self-certification requirements.

  • Page 199: Data

    Technical Data Declaration of Conformity (For: 8014 CTS, 8016 CTS, 8018 CTS, 8020 CTS) Data Figure 130. Table 42. Refer to: Name and Address of the Manufacturer (Page 7). Excavators, Rope Or Hydraulic (Hydraulic, Tracked, Compact) 9821/6100-4...
  • Page 200 Refer to: Machine (Page 10). EN 474-1:2006+A1:2009, EN 474-4:2006 +A1:2009 Engineering Manager, JCB Compact Products Limited, Harewood Estate, Leek Road, Chea- dle, Stoke On Trent, United Kingdom, ST14 5JP Mr C J Knowles, J. C. Bamford Excavators Limited, Lakeside Works, Rocester, Staffordshire,...

  • Page 201: Warranty Information

    Technical Data Warranty Information Warranty Information Service Record Sheet Table 43. Signature and stamp Date Annual Insurance (Yes) Hours Figure 131. Installation Checklist Figure 132. 250h/3 Month Figure 133. 500h/6 Month 9821/6100-4...
  • Page 202 Technical Data Warranty Information Figure 134. 1000h/12 Month Figure 135. 1500h/18 Month Figure 136. 2000h/24 Month Figure 137. 2500h/30 Month 9821/6100-4...
  • Page 203 Technical Data Warranty Information Figure 138. 3000h/36 Month Figure 139. 3500h/42 Month Figure 140. 4000h/48 Month Figure 141. 4500h/54 Month 9821/6100-4...
  • Page 204 Technical Data Warranty Information Figure 142. 5000h/60Month Figure 143. 5500h/66 Month Figure 144. 6000h/72 Month Figure 145. 6500h/78 Month 9821/6100-4...
  • Page 205 Technical Data Warranty Information Figure 146. 7000h/84 Month Figure 147. 7500h/90 Month Figure 148. 8000h/96 Month Figure 149. 8500h/102 Month 9821/6100-4...
  • Page 206 Technical Data Warranty Information Figure 150. 9000h/108 Month Figure 151. 9500h/114 Month Figure 152. 10000h/120 Month Figure 153. 10500h/126 Month 9821/6100-4...
  • Page 207 Technical Data Warranty Information Figure 154. 11000h/132 Month 9821/6100-4...
  • Page 208 Notes: 9821/6100-4...

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