Winco 30PTOC4-03 Installation And Operator's Manual

Pto generators

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29.6kW-36kW
PTO GENERATORS
INSTALLATION AND
OPERATORS
MANUAL
WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821
SERVICE DEPT. 507-357-6831
www.wincogen.com

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Summary of Contents for Winco 30PTOC4-03

  • Page 1 29.6kW-36kW PTO GENERATORS INSTALLATION AND OPERATORS MANUAL WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821 SERVICE DEPT. 507-357-6831 www.wincogen.com...
  • Page 2: Table Of Contents

    PREPARING THE UNIT UNPACKING INTRODUCTION COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If INSTALLATION you should ever need to contact us concerning this unit, it will help us FOUNDATION MOUNTING to respond to your needs faster.
  • Page 3: Specifications

    SPECIFICATIONS 30PTOC4-03 30PTOC4-17 Watts 29,600 Watts 31,600 Volts 120/240 Volts 120/240 Phase Single Phase Three Amps Amps Input Speed 540 RPM Input Speed 540 RPM Generator Speed 1800 RPM Generator Speed 1800 RPM AS540 AS540 Input Shaft 1 3/8” 6-spline Input Shaft 1 3/8”...
  • Page 4: Safety

    SAFETY 3. NOISE HAZARD - Excessive noise is not only tiring, but continual exposure can lead to IMPORTANT SAFETY INSTRUCTIONS loss of hearing. SAVE THESE INSTRUCTIONS A. Use hearing protection when working around this This manual contains important information that should be understood equipment for long periods of time.
  • Page 5: Testing Policy

    Observe input let WINCO take care of the freight claim. If you sign for the unit, the RPM specifications. transfer of the ownership requires that you file the freight claim The generator may be foundation mounted for use as standby power 2.
  • Page 6: Installation

    INSTALLATION C. The trailer height and mounting position of the generator on the trailer should enable aligning the drive shaft (tumbling bar) in FOUNDATION MOUNTING a straight or nearly straight line between the power take-off and generator input shafts. Misalignment must be less than 5 degrees during generator operation, even though the mechanical design of the tumbling bar would allow greater misalignment.
  • Page 7: Electrical Connections

    See the right hand drawing of the STANDARD PORTABLE GENERATOR diagram on page 8. Your WINCO portable generator ships with a bonded neutral. You can Before deciding which system to install, first determine which loads you safely use this generator without external grounding as long as all can safely run on your PTO generator and the cost of buying a large loads are powered through the receptacle panel.
  • Page 8 If you require different inserts or contacts for local code, Approved Crimping tools are: WINCO has a variety of different inserts and contacts available. 1. Anderson Power Products Contact the factory at 507-357-6831 for pricing. 2. ETC Model HHS hydraulic crimper 3.
  • Page 9: Operation

    OPERATION PRE-START CHECKS WARNING: PERSONAL INJURY OUTPUT POWER AVAILABLE AND LOAD DETERMINATION When working on or around these generators, do not wear loose fitting clothing or any articles that may get caught in moving parts. Before using the generator, read and understand the following information.
  • Page 10: Generator Procedures

    GENERATOR PROCEDURES DANGER: PERSONAL INJURY Power take-off must be DISENGAGED at this time. START-UP 4. Couple the tractor to the generator with the drive shaft (tumbling bar). Couple the tumbling bar to the generator input shaft first, then 1. With the power take-off drive disengaged, start the engine which will to the power take-off shaft. Check alignment, tractor, power take- drive the generator.
  • Page 11: Maintenance

    NOTE: NTENANCE MAINTENANCE NOTE: Do not over lubricate the universal joints. Do not over lubricate the universal joints. eral Information GENERAL INFORMATION ain components of the generator are: armature, field The main components of the generator are: rotor and stator assembly, cooling fan, brushes, brush holder assembly, end cooling fan, brushes, brush holder assembly, end brackets.
  • Page 12: Cleaning & Inspection

    in the oil does not indicate trouble, but metal chips do. Dismantle the gearcase and look for damaged gears if you find metal chips in the oil. 4. Replace the oil drain plug. Refill the gearcase through the breather port with new oil of the recommended type. Fill the case until a little bit of oil comes out of oil level check plug hole (it will take less than 1 pint when dry).
  • Page 13: Trouble Shooting Table

    TROUBLE SHOOTING TABLE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Low Output Voltage 1. Engine speed too slow. 1. Check engine speed. Increase RPM if necessary. 2. Generator overloaded. 2. Reduce load if it is higher than the rated capacity of the generator.
  • Page 14: Wiring Diagram

    WIRING DIAGRAM 120/240V SINGLE PHASE 120/208V & 120/240V THREE PHASE REV A OPM-136...
  • Page 15: Wiring Diagram

    WIRING DIAGRAM 277/480V THREE PHASE OPM-136 REV A...
  • Page 16: Month Limited Warranty

    36 MONTH LIMITED WARRANTY WINCO, Inc., warrants for thirty-six months from date of shipment, that it will repair or replace at its option, for the original user, the whole or any part of the product found upon examination, by WINCO at its factory at 225 South Cordova Avenue, Le Center, Minnesota, or by any factory-authorized service station, to be defective in material or workmanship under normal standby use (average less than 50 hours per month) and service.

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