Table of Contents
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3
OPERATION .................................................................................................................................................................. 19
3.1
General ............................................................................................................................................................ 19
3.2
Operating Instructions ...................................................................................................................................... 19
3.2.1
3.2.2
4
MAINTENANCE ............................................................................................................................................................. 21
4.1
Alternator .......................................................................................................................................................... 21
4.2
Engine .............................................................................................................................................................. 21
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.3
Regular maintenance ....................................................................................................................................... 23
4.3.1
4.3.2
5
TROUBLE SHOOTING ................................................................................................................................................ 225
5.1
Alternator/ electrical faults .............................................................................................................................. 225
5.1.1
5.1.2
5.2
Engine faults ..................................................................................................................................................... 27
5.2.1
5.2.2
5.2.3
5.2.4
5.3
Special procedures alternator ........................................................................................................................... 31
5.3.1
5.3.2
5.3.3
5.3.4
5.4
Special procedures engine ............................................................................................................................... 32
5.4.1
5.4.2
5.4.3
6
SPARE PARTS LIST ................................................................................................................................................... 335
MAINTENANCE LOG ............................................................................................................................................................... 37
EN / W-SQ16 for mobile applications / January 2009
Summarised operating instructions (daily use) ................................................................................ 19
Extended operating instructions ...................................................................................................... 19
Preliminary instructions ................................................................................................................... 21
Bleeding fuel lines ........................................................................................................................... 21
Valve clearance ............................................................................................................................... 21
Replacing fuel filter .......................................................................................................................... 22
Replacing oil filter ............................................................................................................................ 22
Readjustment V-beltplacing oil filter ................................................................................................ 22
Air filter element .............................................................................................................................. 22
Air strainer element ......................................................................................................................... 22
Maintenance schedule ..................................................................................................................... 24
Putting out of service ....................................................................................................................... 24
Trouble shooting table alternator ..................................................................................................... 26
General ............................................................................................................................................ 27
Trouble shooting table engine ......................................................................................................... 28
Warnings ......................................................................................................................................... 30
Service address ............................................................................................................................... 30
Residual voltage check / excitation procedure ................................................................................ 31
Testing rotary rectifier diodes .......................................................................................................... 31
Winding resistant values .................................................................................................................. 31
Meggering ....................................................................................................................................... 31
Setting the RPM .............................................................................................................................. 32
Adjusting valve clearance and retightening the cylinder head bolts. ............................................... 32
Disassembling instructions .............................................................................................................. 33
TABLE OF CONTENTS
3
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Table of Contents
Troubleshooting
