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Related Manuals for Hyundai DHY22KSE
Summary of Contents for Hyundai DHY22KSE
- Page 1 User Manual Diesel Generator...
- Page 3 Safety and Warning Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Correct installation of the generator set is the precondition of normal operation. Qualified spare parts shall be used for maintenance to ensure good running condition and long life expectancy of the generator sets. The generator set shall be operated only by the staffs who have received training on the operation and the repair shall be made by the authorized staffs. Operator and maintenance staff shall be clear about safety and preventive actions and operation maintenance procedure. The generator sets can only be started under safety conditions. Please do not start the generator sets when any abnormal condition has been found so that to avoid accidents. When clean, maintain and repair the generator sets, please shut down the generator set and cut off the connection of negative polar of the battery or dismantle battery connecting cable, and place warning label at the relative place so that to avoid accident. The exhaust air discharged from engine is harmful for people’s health. All of the generator sets installed indoors shall discharge the exhaust gas to outside doors. ...
- Page 4 Safety labels information TRANSPORT WARNING ! Never lift the generating set by attaching to the engine or alternator lifting lugs, instead use the lifting points on the base frame or canopy. ! Ensure that the lifting rigging and supporting structure is in good condition and has a capacity ...
- Page 5 CHEMICAL WARNING !Ensure that the generating set room is properly ventilated. !Keep the room, the floor and the generating set clean. When spills of fuel, oil, battery electrolyte or coolant occur, they should be cleaned up immediately. ! Never store flammable liquids near the engine. !Do not smoke or allow sparks, flames or other sources of ignition around fuel or batteries. Fuel vapors ...
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Page 6: Table Of Contents
Table of Contents 2.11 Power distribution system………………………11 1 General Introduction 3 Operation 1.1 Brief Introduction……………………………………1 3.1 Inspect Before Operation ………………………12 1.2 Generator Set Main Parts Specifications …………1 3.2 Generator set’s running …………………………12 1.4 Alternator ……………………………………………1 3.3 After Running ……………………………………13 1.3 Diesel Engine ……………………………………… 1 3.4 Record for running ………………………………13 1.4 Alternator ……………………... -
Page 7: General Introduction
User manual General Introduction Brief Introduction HYUNDAI series diesel engine generator sets is the core products of HYUNDAI Power Equipment Manufacturing Co.,Ltd. Thanks to their good performance, the generator sets are widely used in the fields of construction, communication, banking business, mining, leasing industry and other special ... -
Page 8: Cooling System
◆Before being assembled, rotors need to pass dynamic Control Panel balance testing. The improved damper reduces voltage deviation and heat under unstable load. All models of HYUNDAI Power generator sets use ◆The exciter rotor output is fed to the main rotor high grade control panel. The core of control panel is through a three phase full wave bridge rectifier, the an imported digital diesel engine control module, ... -
Page 9: Others
User man nual lso it can p revent the generator s ets from be eing 1.10.2 Lubr icant discha arge hole wh hich directly y amaged by c cold winter w weather! connect to outside Our gener rator sets have been facilitated with lubricant di ischarge valv ve ... -
Page 10: Installation
User manual ◆Ensure foundation’s levelness and smoothness. ◆If possible, waste discharge sink can be sued so that Installation the waste oil can be discharged in a timely manner. Cable channel for generator power output cable need General Outline to be reserved. ◆Normally, concrete foundation is reliable, simple and Correct installation of generator set is the preferable. When pouring the concrete foundation, precondition which ensure the normal working status please make sure the surface of concrete is flat, and of the generator set. The working room for generator no scratch is allowed. Gradienter or similar set ... -
Page 11: Installation Of Generator Set
User manual 1~1.5 m of distance from the generator set and Soft connection is needed to connect the parts of the 1.5~2m above the generator set. generator set to outside. For example: corrugated ◆The generator set working room shall be furnished vibration reduction pipe has been used to connect exhaust pipes, air exhaust path, fuel inlet pipe, fuel with ... - Page 12 User manual and side stress. ◆ Reserve some space for hot shrinkage and cold expansion. ◆Reserve space for generator set vibration. ◆Reduce exhaust noise level. Overload of exhaust backpressure will cause following adverse effect: ◆Output power loss ◆Fuel efficiency reduce ◆Exhaust gas temperature rise Note: When more than one generator set are installed, try not to discharge all of the generator sets’ gas from one ...
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Page 13: Cooling System
Engine’s coolant shall have three functions listed as expectancy of generator set. below: ◆Provide enough heat transmission capacity Note: ◆ Prevent all metal material and sealing material HYUNDAI Power can provide customers with overall within the cooling system from corrosion(Cave sound proof generator set. corrosion) ◆Provide sufficient anti‐freeze capacity Cooling system Warning: ... -
Page 14: Lubricant System
HYUNDAI is only responsible for installation coolant if needed. The coolant which needs to be of the external fuel system which includes fuel tank ... - Page 15 User manual The following fuel oil specification is typical. For a specific engine refer to manufacturers’ data sheets 2.8.2 Fuel tank for fuel oil details. Our generator sets provide base frame style fuel tank Fuel Recommended Physical Properties Feature for customer. The base frame style fuel tank is Viscosity installed with fuel tank, fuel pipes and fuel level 1.3 to 5.8 centistrokes (1.3 to 5.8mm per second) at 40°C (104°F) ...
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Page 16: Battery
User manual below 10 meters, this fuel inlet pipe’s inside diameter controlled locally by manual, and also can be started shall be at least 20% bigger than that of the hose or stopped by remote control (controlled by external installed in this engine. Fuel return pipe shall be signal line) users are required to correctly connect the connected to the top of fuel tank. Don’t directly signal line to this control panel.(details see the connect it to fuel inlet pipe. ... -
Page 17: Electrical Connection
temperature. Method of installation, proximity of Note: other cables, etc. All connections should be carefully HYUNDAI Power series diesel engine generator sets checked for integrity. require users to safely connect generator sets and Current carrying capacity of power cables that will be base frames to the ground, please refer to the ground given in APPENDIX A. On the other hand, there is a ... -
Page 18: Operation
User manual 3.2.3 Start Operation Part of the generator set control panel has been furnished with idle speed / full speed transfer switch, 3.1 Inspect Before Operation users can choose if the engine need to be started in idle speed or in one time full speed. Usually the time After finished installation, our diesel engine period for idle speed shall not exceed five minutes. generator set can be put into use. Each time before Do ... -
Page 19: After Running
User manual malfunction or power distribution malfunction. down etc. Please press down the emergency stop on the control panel, so that to immediately shut down the Only when the correct and complete record for generator set. Under normal condition, please do not running (maintenance) has been kept very well, the use emergency stop to stop the generator set. ... -
Page 20: Operation For Control System
User manual During the generator sets group running, please keep watching to avoid the generator sets group stop running because of individual generator set’s malfunction. Operation for control system 3.6.1 Generator control panel operation Our generator set standard supply two different control module: one is single generator with remote start function, the other is single generator with ... - Page 21 User manual control/measure/monitor generator set through When the power supply LED is light means AMF computer. The AMF20/25 panel has a LCD to display controller is active, then user can select operation generator set parameters, and has type (OFF/MAN/AUTO/MEASUREMENT) OFF/MAN/AUTO/MEASUREMENT mode. A. OFF mode ...
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Page 22: Ats Control Panel
User manual ATS control panel 3.7.1 ATS panel general introduction Our customer will need this ATS if generator set is used for self‐start standby power. In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present, our ATS panel select the best ATS for all generator set. And to the most possibility to serve our customers’ demand, we prepare two types of ATS: MRS and AMF. ... - Page 23 User manual MANUAL status. Manual status operation: Step 1 You should check the generator control module set in MANUAL status, then use the operate handle insert the switch axis. Step 2 Operating direction of the arrow No MODEL 1 ATS switch 2 ...
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Page 24: Maintenance
User manual For each 50~600 hours of running or at least each 12 Maintenance months ! Change lubricant and lubricant filter 4.1 General outline ! Because the quality of lubricant oil, sulfur content of the fuel, and lubricant consumption rate of each For different types of generator sets, users need to engine is different, the interval for lubricant oil refer ... -
Page 25: Alternator
User manual Please do not use the battery to start the generator 4.3 Alternator set under low temperature because the battery Inside and outside of the alternator shall be cleaned capacitance can not output normally under low periodically. And the frequency of cleaning depends temperature, ... -
Page 26: Check For Malfunction
User manual Check for Malfunction 5.1 General outline There are many factors which may cause the generator set’s malfunction, and the malfunctions are usually closely related to each other. This section mainly summarize and list the possible malfunctions of general diesel generator sets. This is just for user’s reference when they try to eliminate the malfunction(s). (Especially important for new generator set’s customer) ... - Page 45 APPENDIX G Maintenance Record Maintenance Time: Generator set model: Engine model: Alternator Model: Generator set serial No.: Engine serial No.: Alternator serial No.: Accumulated running hours: Maintenance cycle: Reasons for maintenance (periodic maintenance or malfunction maintenance) Inspection and repair Inspection and adjustment Change of parts Clean and maintenance Others...
- Page 46 APPENDIX H...
- Page 48 For Inquiries, Please Contact: GRV POWER PRODUCTS, S.L. Avda. Alguema, 8A 17771 Sta. LLogaia Alguema (Spain) Tf +34 972 67 38 36 www.hyundaipower.es Licensed by Hyundai Corporation, Korea...