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SOUNDPROOF TYPE DIESEL GENSET
DHY22KSEm
DHY22KSEm
RATED POWER (kW/kVA)
RATED POWER (kW/kVA)
MAX. POWER (kW/kVA)
MAX POWER (kW/kVA)
FREQUENCY (Hz)
VOLTAGE (V)
CURRENT (A)
CONTROLLER
ATS PORT
GENERATOR SET
BATTERY (Ah)
FUEL TANK CAPACITY (L)
COOLING FLUID VOLUME (L)
FUEL CONSUMPTION (l/h 50/100% loading)
RUNNING TIME UNDER (h 50/100% loading)
NOISE LEVEL BEHIND 7 METERS (dBA)
ENGINE MODEL
POWER OUTPUT (kW/1500rpm)
ROTATE SPEED
SPEED REGULATION
ENGINE
STARTING METHOD
DISPLACEMENT (cc)
OIL CAPACITY (L)
ALTERNATOR
RATED POWER (kW/kVA)
ALTERNATOR
POWER FACTOR (Cosφ)
VOLTAGE REGULATION
LOW OIL PRESSURE
BLOCK ON START UP
LOW BATTERY
HIGH TEMPERATURE ON WATER
ALARMS
LOW OIL LEVEL
LOW RUNNING ON ENGINE
EMERGENCY STOP
N.G. (kg.)
G.W. (kg.)
PRODUCT DIMENSIONS (mm)
LOGISTICAL DATA
CAPACITY (units/container)
RECOMMENDED SPARE PARTS
REF.
SPARE PARTS NAME
AIR FILTER CORE
OIL FILTER ELEMENT
TURBO OIL FILTER ELEMENT
FUEL FILTER ELEMENT
22kVA 50Hz.
22kVA 50Hz.
D
D
Diesel generator SOUNDPROOF type, powered by 4 cylinders 4 stroke water cooled
ie
d
d
direct injection engine with electric start, for Industrial applications, large fuel tank
ire
p
p
providing over 8 hours running, AVR for smooth voltage output, large muffler to reduce
ro
n
n
noise harmful effects, Bottom fuel tank, air preheating system for easy start up (we
oi
recommend water heater for cold weather). Two bottom holes for the forklift and two
r
r
ec
h
h
hooks on the cover top. Digital control panel, Emergency stop button, fuel intake hole
oo
o
o
outside the canopy, weather proof canopy.
ut
DESCRIPTION:
D200/300/400. ELECTRIC STARTER MOTOR
REFERENCE:
7016005
QUANTUTY: 1
QTY
1
1
-
1
20/20
22/22
50
230
87
IL-NT MRS10
INCLUDED
1x12V-54Ah
93
10
4.5/7.7
21/12
68
DG4100
27
1500 RPM
MECHANICAL
ELECTRIC
3.298
15
InteliLite
184G
21/21
1
AVR / BRUSHLESS
YES
MRS 10
YES
YES
MANUAL AND REMOTE
START CONTROLLER
YES
YES
YES
YES
PIN PASSWORD
880
RS232/485 INTERFACE
2220X950X1300
FAULTS REPORT
6/20GP;12/40GP;12/HQ
MULTI-LANGUAGE FUNCTION
OPTIONAL ACCESSORIES
REF.
ACCESSORIES NAME
ATS BOX & 30m cables: ATS1-100A
WATER HEATER 1000W
INTELLIGENT BATTERY CHARGER 24V
24 HOURS FUEL TANK
* Product might be different from pictures shown
* specifications might vary as continuous product development
MEASUREMENTS
GENERATOR VOLTAGE
GENERATOR CURRENT
GENERATOR FREQUENCY
POWER FACTOR
OIL PRESSURE
COOLANT TEMPERATURE
BATTERY VOLTAGE
ENGINE ROTATING SPEED
ENGINE HOURS RUN
BREAKER
MCB (0~125A)
MCCB (125~1000A)
POWER OUTPUT AREA
TERMINALS U.V.W.N.PE
3 X SINGLE PHASE SOCKETS
NT
InteliLite
NT
MRS 10
MRS 16
Mode
Mode
Start
I
Horn
Fault
Stop
reset
reset
0
Page
Page
G
Enter
Enter
MRS 16
MANUAL AND REMOTE
START CONTROLLER WITH
SUPPORT FOR EFI ENGINES
MRS10
YES
OPTIONAL
NO
YES
Mode
Mode
Start
I
Horn
Fault
Stop
reset
reset
0
G
I
/
0
MRS16
YES
OPTIONAL
YES
YES
QTY
1
1
1
1
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Table of Contents
Related Manuals for Hyundai DHY22KSEm
Summary of Contents for Hyundai DHY22KSEm
- Page 1 SOUNDPROOF TYPE DIESEL GENSET DHY22KSEm DHY22KSEm 22kVA 50Hz. 22kVA 50Hz. Diesel generator SOUNDPROOF type, powered by 4 cylinders 4 stroke water cooled direct injection engine with electric start, for Industrial applications, large fuel tank providing over 8 hours running, AVR for smooth voltage output, large muffler to reduce noise harmful effects, Bottom fuel tank, air preheating system for easy start up (we recommend water heater for cold weather).
- Page 2 DIESEL GENERATOR Models Hyundai Engine Series Operation and Maintenance manual...
- Page 3 SAFETY. The operator of the machine; Is responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Should never leave it in a condition, which would allow an untrained or unauthorised person/s to operate this machine.
- Page 4 Carbon monoxide Carbon monoxide is a colourless and odourless gas. Breathing it can cause death as well as serious long-term health problems such as brain damage. The symptoms of carbon monoxide poisoning can include the following; Headaches, Dizziness, Nausea, Breathlessness, Collapsing or Loss of Consciousness.
- Page 5 Petrol safety. Always fuel and defuel in well-ventilated area. Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are as follows, but are not limited to. Hand protection. Protective clothing. Respiratory protective equipment. When defueling always use a propriety fuel retriever. Always carry fuel in the correct and clearly marked container.
- Page 6 If acid gets into your eyes, you should remove it immediately. Make sure that you do not wash the acid to another part of the face or body. Gasses from charging batteries are highly flammable. You must charge in well-ventilated areas. Additional Safety Instructions.
- Page 7 Safety and Warning Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Correct installation of the generator set is the precondition of normal operation. Qualified spare parts shall be used for maintenance to ensure good running condition and long life expectancy of the generator sets. The generator set shall be operated only by the staffs who have received training on the operation and the repair shall be made by the authorized staffs. Operator and maintenance staff shall be clear about safety and preventive actions and operation maintenance procedure. The generator sets can only be started under safety conditions. Please do not start the generator sets when any abnormal condition has been found so that to avoid accidents. When clean, maintain and repair the generator sets, please shut down the generator set and cut off the connection of negative polar of the battery or dismantle battery connecting cable, and place warning label at the relative place so that to avoid accident. The exhaust air discharged from engine is harmful for people’s health. All of the generator sets installed indoors shall discharge the exhaust gas to outside doors. ...
- Page 8 Safety labels information TRANSPORT WARNING ! Never lift the generating set by attaching to the engine or alternator lifting lugs, instead use the lifting points on the base frame or canopy. ! Ensure that the lifting rigging and supporting structure is in good condition and has a capacity suitable for the load. ! Keep all personnel away from the generating set when it is suspended. ...
- Page 9 CHEMICAL WARNING !Ensure that the generating set room is properly ventilated. !Keep the room, the floor and the generating set clean. When spills of fuel, oil, battery electrolyte or coolant occur, they should be cleaned up immediately. ! Never store flammable liquids near the engine. !Do not smoke or allow sparks, flames or other sources of ignition around fuel or batteries. Fuel vapors ...
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Page 10: Table Of Contents
Table of Contents 2.11 Power distribution system………………………11 1 General Introduction 3 Operation 1.1 Brief Introduction……………………………………1 3.1 Inspect Before Operation ………………………12 1.2 Generator Set Main Parts Specifications …………1 3.2 Generator set’s running …………………………12 1.4 Alternator ……………………………………………1 3.3 After Running ……………………………………13 1.3 Diesel Engine ……………………………………… 1 3.4 Record for running ………………………………13 1.4 Alternator ……………………... -
Page 11: General Introduction
User manual General Introduction Brief Introduction HYUNDAI series diesel engine generator sets is the core products of HYUNDAI Power Equipment Manufacturing Co.,Ltd. Thanks to their good performance, the generator sets are widely used in the fields of construction, communication, banking business, mining, leasing industry and other special ... -
Page 12: Cooling System
◆Before being assembled, rotors need to pass dynamic Control Panel balance testing. The improved damper reduces voltage deviation and heat under unstable load. All models of HYUNDAI Power generator sets use ◆The exciter rotor output is fed to the main rotor high grade control panel. The core of control panel is through a three phase full wave bridge rectifier, the an imported digital diesel engine control module, ... -
Page 13: Others
User man nual lso it can p revent the generator s ets from be eing 1.10.2 Lubr icant discha arge hole wh hich directly y amaged by c cold winter w weather! connect to outside Our gener rator sets have been facilitated with lubricant di ischarge valv ve ... -
Page 14: Installation
User manual ◆Ensure foundation’s levelness and smoothness. ◆If possible, waste discharge sink can be sued so that Installation the waste oil can be discharged in a timely manner. Cable channel for generator power output cable need General Outline to be reserved. ◆Normally, concrete foundation is reliable, simple and Correct installation of generator set is the preferable. When pouring the concrete foundation, precondition which ensure the normal working status please make sure the surface of concrete is flat, and of the generator set. The working room for generator no scratch is allowed. Gradienter or similar set ... -
Page 15: Installation Of Generator Set
User manual 1~1.5 m of distance from the generator set and Soft connection is needed to connect the parts of the 1.5~2m above the generator set. generator set to outside. For example: corrugated ◆The generator set working room shall be furnished vibration reduction pipe has been used to connect exhaust pipes, air exhaust path, fuel inlet pipe, fuel with ... - Page 16 User manual and side stress. ◆ Reserve some space for hot shrinkage and cold expansion. ◆Reserve space for generator set vibration. ◆Reduce exhaust noise level. Overload of exhaust backpressure will cause following adverse effect: ◆Output power loss ◆Fuel efficiency reduce ◆Exhaust gas temperature rise Note: When more than one generator set are installed, try not to discharge all of the generator sets’ gas from one ...
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Page 17: Cooling System
Engine’s coolant shall have three functions listed as expectancy of generator set. below: ◆Provide enough heat transmission capacity Note: ◆ Prevent all metal material and sealing material HYUNDAI Power can provide customers with overall within the cooling system from corrosion(Cave sound proof generator set. corrosion) ◆Provide sufficient anti‐freeze capacity Cooling system Warning: ... -
Page 18: Lubricant System
HYUNDAI is only responsible for installation coolant if needed. The coolant which needs to be of the internal fuel system which includes fuel tank ... - Page 19 User manual The following fuel oil specification is typical. For a specific engine refer to manufacturers’ data sheets 2.8.2 Fuel tank for fuel oil details. Our generator sets provide base frame style fuel tank Fuel Recommended Physical Properties Feature for customer. The base frame style fuel tank is Viscosity installed with fuel tank, fuel pipes and fuel level 1.3 to 5.8 centistrokes (1.3 to 5.8mm per second) at 40°C (104°F) ...
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Page 20: Battery
User manual below 10 meters, this fuel inlet pipe’s inside diameter controlled locally by manual, and also can be started shall be at least 20% bigger than that of the hose or stopped by remote control (controlled by external installed in this engine. Fuel return pipe shall be signal line) users are required to correctly connect the connected to the top of fuel tank. Don’t directly signal line to this control panel.(details see the connect it to fuel inlet pipe. ... -
Page 21: Electrical Connection
temperature. Method of installation, proximity of Note: other cables, etc. All connections should be carefully HYUNDAI Power series diesel engine generator sets checked for integrity. require users to safely connect generator sets and Current carrying capacity of power cables that will be base frames to the ground, please refer to the ground given in APPENDIX A. On the other hand, there is a ... -
Page 22: Operation
User manual 3.2.3 Start Operation Part of the generator set control panel has been furnished with idle speed / full speed transfer switch, 3.1 Inspect Before Operation users can choose if the engine need to be started in idle speed or in one time full speed. Usually the time After finished installation, our diesel engine period for idle speed shall not exceed five minutes. generator set can be put into use. Each time before Do ... -
Page 23: After Running
User manual malfunction or power distribution malfunction. down etc. Please press down the emergency stop on the control panel, so that to immediately shut down the Only when the correct and complete record for generator set. Under normal condition, please do not running (maintenance) has been kept very well, the use emergency stop to stop the generator set. user can get correct and excellent after sales (warranty) service. ... -
Page 24: Operation For Control System
User manual During the generator sets group running, please keep watching to avoid the generator sets group stop running because of individual generator set’s malfunction. Operation for control system 3.6.1 Generator control panel operation Our generator set standard supply two different control module: one is single generator with remote start function, the other is single generator with Automatic Mains Failture (with ATS panel) . ... - Page 25 User manual control/measure/monitor generator set through When the power supply LED is light means AMF computer. The AMF20/25 panel has a LCD to display controller is active, then user can select operation generator set parameters, and has type (OFF/MAN/AUTO/MEASUREMENT) OFF/MAN/AUTO/MEASUREMENT mode. A. OFF mode Start; stop; mains power on/off; generator set power ...
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Page 26: Ats Control Panel
User manual ATS control panel 3.7.1 ATS panel general introduction Our customer will need this ATS if generator set is used for self‐start standby power. In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present, our ATS panel select the best ATS for all generator set. And to the most possibility to serve our customers’ demand, we prepare two types of ATS: MRS and AMF. ... - Page 27 User manual MANUAL status. Manual status operation: Step 1 You should check the generator control module set in MANUAL status, then use the operate handle insert the switch axis. Step 2 Operating direction of the arrow No MODEL 1 ATS switch 2 ...
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Page 28: Maintenance
User manual For each 50~600 hours of running or at least each 12 Maintenance months ! Change lubricant and lubricant filter 4.1 General outline ! Because the quality of lubricant oil, sulfur content of the fuel, and lubricant consumption rate of each For different types of generator sets, users need to engine is different, the interval for lubricant oil refer ... -
Page 29: Alternator
User manual Please do not use the battery to start the generator 4.3 Alternator set under low temperature because the battery Inside and outside of the alternator shall be cleaned capacitance can not output normally under low periodically. And the frequency of cleaning depends temperature, ... -
Page 30: Check For Malfunction
User manual Check for Malfunction 5.1 General outline There are many factors which may cause the generator set’s malfunction, and the malfunctions are usually closely related to each other. This section mainly summarize and list the possible malfunctions of general diesel generator sets. This is just for user’s reference when they try to eliminate the malfunction(s). (Especially important for new generator set’s customer) ... - Page 43 APPENDIX G Maintenance Record Maintenance Time: Generator set model: Engine model: Alternator Model: Generator set serial No.: Engine serial No.: Alternator serial No.: Accumulated running hours: Maintenance cycle: Reasons for maintenance (periodic maintenance or malfunction maintenance) Inspection and repair Inspection and adjustment Change of parts Clean and maintenance Others...
- Page 44 APPENDIX H...