Table of Contents
Related Manuals for Hyundai DHY2500L/E
Summary of Contents for Hyundai DHY2500L/E
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Page 1: User Manual
DIESEL GENERATOR OPEN TYPE-DHY2500L/E DHY4000L/E DHY6000L/E/3 SILENT TYPE-DHY4000SE/3 DHY6000SE/3 WELDER TYPE-DHYW180AC DHYW190AC USER MANUAL REVIEW MANUAL CAREFULLY TO AVOID PERSONAL INJURY MADE UNDER LICENSE OF HYUNDAI CORP. SEOUL, KOREA... - Page 2 PREFACE Thank you for purchasing HYUNDAI diesel generator. This operation manual will tell you how to operate and service your HYUNDAI diesel gene- rator set propertly. Please read this manual before using the generator set to ensure the proper operation.
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Page 3: Safety Information
SAFETY INFORMATION In order to ensure a safety use of the generator please follow the next safety instructions: Check the outside of the generator in order to detect any apparent trouble. The use or good quality oil and diesel is a must. Storage should be in a dry place. -
Page 4: Table Of Contents
CONTENTS MAIN TECHNICAL SPECIFICATIONS & DATA Main technical specifications and data open type Main technical specifications and data soundproof type Main technical specifications and data welder type Basic parameters 1.4.1 Provide of rated power under following conditions 1.4.2 Working reliable under the following conditions 1.4.3 Working reliable under special conditions 1.4.4 Selection of the right power for the generator Name identification and name plate... - Page 5 Battery CONTENTS Control panel Welding process MAINTENANCE OF DIESEL GENERATING SET Maintenance of diesel generator 4.1.1 Change lube oil 4.1.2 Change/clean the element of air cleaner 4.1.3 Change fuel filter 4.1.4 Check the electrolytic and charge the battery 4.1.5 General maintenance LONG TERM STORAGE TROUBLE SHOOTING AND REMEDY GUARANTEE...
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Page 6: Main Technical Specifications & Data
H eig h t DHY2500L Carton DHY4000L/E Carton DHY6000L/E Carton DHY6000L/E-3 Carton Generator Model DHY2500L/E DHY4000L/E DHY6000L/E DHY6000L/E-3 50 / 60 50 / 60 50 / 60 50 / 60 Frequency (Hz) 2 / 2.2 kW 3 / 3.3 kW 5 / 5.5 kW... -
Page 7: Main Technical Specifications And Data Soundproof Type
MAIN TECHNICAL SPECIFICATIONS & DATA Main technical specifications and data soundproof type INTELLIGENT CONTROLLER 30mA BREAKER START STARTER SW EMERGENCY STOP PRE. AC230V AC230V HEATER DC 12V 8.3Amp FUSE Packaging Size (mm) Product Size (mm) Package Model Material Length Width Height Length Width... -
Page 8: Main Technical Specifications And Data Welder Type
MAIN TECHNICAL SPECIFICATIONS & DATA Main technical specifications and data welder type STARTER SW DIGITAL PANEL 30mA BREAKER START AC230V AC230V PRE. DC 12V 8.3Amp FUSE HEATER DC12V 10Amp FUSE Packaging Size (mm) Product Size (mm) Package Model Material width height Length DHYW180AC... -
Page 9: Basic Parameters
MAIN TECHNICAL SPECIFICATIONS & DATA Basic parameters 1.4.1 Provide of rated power under following conditions Sea level (M Ambient temperature °C Relative humidity table 1 1.4.2 Working reliable under the following conditions Sea level (M Ambient temperature °C Relative humidity <1000 5-40 <90%... -
Page 10: Selection Of The Right Power For The Generator
Luxury frame Silent frame,Electric start Power output code Diesel generator table 5 All products manufactured from ITC Power under license of HYUNDAI Corporation, include a name plate on the generator set in order to trace the production time and the model. MODEL / SERIAL... -
Page 11: Identification Of The Parts
IDENTIFICATION OF THE PARTS 2.1.1 Control panel LED3 Manual start Open Type CPD41M/CPD42M 1 panel plate 2 LED3 display 3 thermal breaker 4 CPD41M Single phase socket CPD42M Three phase socket 5 single phase socket 6 12V connector 7 earth connector 8 10A fuse 2.1.2 Control panel LED3 Electric start Open Type CPD41E/CPD42E... -
Page 12: Control Panel Led4
IDENTIFICATION OF THE PARTS 2.2.1 Control panel LED4 Manual start Open Type CPD11M/CPD12M 1 panel plate 2 LED4 display 3 CPD11M 1~.30mA leakage breaker CPD12M 3~.30mA leakage breaker & 1~thermal breaker for 1~ socket 4 CPD11M Single phase socket CPD12M Three phase socket 5 single phase socket 6 12V connector 7 earth connector... -
Page 13: Control Panel Led4 Welder Type
IDENTIFICATION OF THE PARTS 2.3.1 Control panel LED4 Welder Type 1 panel plate 2 key contactor 3 LED4 display 4 Thermal breaker 5 Single phase socket 6 Welder/Power switch, only for model DHYW190AC 11 12 7 Intensity regulator 8 pre heater push button 9 ATS connector 10 12V connector 11 earth connector... -
Page 14: Identification Of The Parts Soundproof Type
IDENTIFICATION OF THE PARTS Identification of the parts soundproof type 1 fuel level indicator 2 fuel cap 3 lift hook 4 handle 5 air filter cover 6 name plate 7 control panel 8 door for maintenance 9 wheels 3 hook 4 handle 9 wheels 10 muffler output... -
Page 15: Identification Of The Parts Open Type
IDENTIFICATION OF THE PARTS Identification of the parts open type 1 frame 2 fuel level indicatior 3 fuel cap 4 air filter 5 recoil starter 6 injection pump 7 speed handler 8 oil refill / Oil dipstick 9 oil filter 10 oil drainage 11 control panel 2 fuel level indicator... -
Page 16: Operation Of Diesel Generating Set
OPERATION OF DIESEL GENERATING SET Notes of operating diesel generating set Please follow the next notes in order not to get hurt or damage the generating set. 3.1.1 Preventing of fire WARNING The engine fuel is light diesel. It is forbidden to adopt gasoline and CAUTION kerosene etc. -
Page 17: Preparation Before Starting
OPERATION OF DIESEL GENERATING SET Preparation before starting 3.2.1 Selection of the fuel Only adopt light diesel.Fill in the diesel to fuel tank at full level. a) Open type: Fig.3 fuel fill Soundproof type Fuel tank 14 L b) Silent type: Fuel tank 17 L Fig.4 fuel fill... -
Page 18: Check Air Cleaner
OPERATION OF DIESEL GENERATING SET CAUTION 3.2.2.4 Interval for changing lube oil: First time 30 hours Next three times 50 hours Later Every 100 hours When starting the generator each time, should check oil level. If not being enough, should add the lube oil to the stipulated level. Draining off lube oil can be immediately done after engine stopped, because it is difficult to drain off the oil thoroughly when the engine is in cold state. -
Page 19: Checking The Generator Load
OPERATION OF DIESEL GENERATING SET CAUTION 3.2.4. Checking the generator load Unplug any power from the generator, like lamp and motor etc. Before starting the generator, must turn off main switch (off position of the thermal or leakage breaker). If not in this position, it is very dangerous for the generator to be started with the load. -
Page 20: Starting & Operating The Generator
OPERATION OF DIESEL GENERATING SET 3.4 Starting & operating the generator 3.4.1 Preparation before starting Fig.17 speed handler at RUN position Put speed handler of the engine at “RUN” position. Connect battery electrode as when deliver are not connected 3.4.2 Starting 3.4.2.1 Manual start Fig.18 speed handler at STOP position... -
Page 21: Make The Inspection During The Operation
OPERATION OF DIESEL GENERATING SET NOTE 1: If after 3 or 4 attempts the engine does not starts means that there is air in the fuel circuit, please refer to point 3.2.5 in order to purge the air. NOTE 2:Be sure that the circuit or leakage breaker is set in the off postion, otherwise the machine can be damage NOTE 3: Do not adjust fuel quantity controller or speed limiter (having adjusted before delivery). -
Page 22: Stop The Generator
OPERATION OF DIESEL GENERATING SET b) The generator should be running at rated speed (leave the speed handler to “RUN” position). Otherwise, the voltage, frequency and power will be lower than rated limit, shown in point 1.1 and 1.2 c) When voltage indicating on control panel reaches ±10% of rated Fig.17 speed handler limit, can add the load. -
Page 23: Control Panel
OPERATION OF DIESEL GENERATING SET Battery a) The standard battery is maintenance free type, no need to add any liquid. b) During the operation, the generator can automatically charge the battery. c) If the generator is used for stand-by application, should remove the battery. -
Page 24: Maintenance Of Diesel Generating Set
MAINTENANCE OF DIESEL GENERATOR Maintenance of diesel generator For the generator works in order it is very important to perform the maintenance at fixed period. The diesel generator is consisted of diesel engine, alternator, control panel, frame etc. Please read relative manual for the main- tenance. -
Page 25: Change/Clean The Element Of Air Cleaner
MAINTENANCE OF DIESEL GENERATOR j) Check oil level of the engine, to do so check mark on the oil dipstick. Do not need to tight the oil dipstick to check level. k) Tight oil dipstick. Be sure the o-ring is not damage SILENT TYPE GENERATOR: a) Place a vessel bellow the oil-drain plug b) Open the oil dipstick... - Page 26 MAINTENANCE OF DIESEL GENERATOR OPEN TYPE GENERATOR a) Remove the screw on the outside of the air filter cover b) Remove the screw on the filter element c) Remove the filter element Fig.7 Untight screw d) Clean or replace according the maintenance scheudle of air filter cover e) Never clean the filter element with detergent f) Be sure the air filter element is dry enought before place...
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Page 27: Change Fuel Filter
MAINTENANCE OF DIESEL GENERATOR 4.1.3 Change/clean fuel filter The generator set has two fuel filters to prevent the impurity of the diesel to reach the engine. 4.1.3.1 FUEL TANK PRIME FUEL FILTER This fuel filter must be clean everytime we apppreciate some solid parts on it. -
Page 28: Check The Electrolytic And Charge The Battery
MAINTENANCE OF DIESEL GENERATOR b) Remove the metal brackets from the hose on the injection valve side in order to drain the fuel in the tank. c) Drain the fuel in the fuel tank d) Remove the metal brackets from the hose on both side of the filter Fig.32 arrow of direction detail... -
Page 29: Long Term Storage
LONG TIME STORAGE When generator is not going to be used for longer period we recommned to perform the next operations: a) Drain the diesel on the fuel tank b) Drain the oil in the engine c) Pull the recoil starter until the position that feel resistance so the intake and exhaust valves will be closed. -
Page 30: Guarantee
7. GUARANTEE This generators are guaranteed for any failure or defect of fabrica- tion for a period of 1 year or 1000 hours. Non respect of the instructions in this user manual will avoid the guarantee. 8. NOTES... - Page 32 MADE UNDER LICENSE OF HYUNDAI CORP. SEOUL, KOREA...