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Table of Contents
Related Manuals for Hyundai DHY8500SE
Summary of Contents for Hyundai DHY8500SE
- Page 1 DHY6000SE/DHY6000-SERS DHY8500SE/DHY8500-SERS CONTENTS Page 2 Ver 4...
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Page 2: Table Of Contents
Section Description Page N o’s 1. SAFETY 4 - 11 12 -13 2. MACHINE LAYOUT 13 - 16 3. PREPARATION for STARTING 4. OPERATING THE GENERATOR 16 - 19 5. LOAD 19-20 6. STOPPING THE MACHINE 20 - 21 7. PERIODIC MAINTENANCE 21 - 22 8. -
Page 3: Safety
1. SAFETY 1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to anotheruser. - Page 4 ALWAYS keep the working area clear of non-essential people to include, but not limited to, children, the elderly and vulnerable persons. NEVER ALLOW an untrained person to use this machine. 1.2. Carbon monoxide (where applicable). 1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as braindamage.
- Page 5 1.3. General fuel safety. ALL FUELS ARE FLAMMABLE 1.3.1. Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding orwelding. 1.3.2. DO NOT carry out hot work on tanks that have contained fuel it is extremely dangerous.
- Page 6 1.4.3.When fueling/de-fueling ALWAYS avoid inhalingfumes 1.4.4.When de-fueling ALWAYS use a propriety fuelretriever. 1.4. 5.ALWAYS carry fuel in the correct and clearly markedcontainer. 1.5. Electrical safety. 1.5.1. Electricity can kill - NEVER work on LIVE/ENERGISEDequipment. 1.5.2. Prior to carrying out any maintenance work you MUST Identify electrical isolation methods and isolate all electricalsupplies, 1.5.3.
- Page 7 should be taken when working on or near them. NOTE the electrolyte may be in liquid or gel form. 1.6.2. Should you come into contact with electrolyte youshould; 1.6.2.1. Remove all clothing contaminated with electrolyte. If you cannot remove then saturate in water. 1.6.2.2.
- Page 8 1.8. Noise. 1.8.1. The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long- term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced.
- Page 9 1.4.7. Dispose of waste fuelscorrectly. 1.4.8. Diesel safety. 1.4.8.1. Always fuel and defuel in well-ventilated area. 1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are as follows, but are not limited too. 1.4.8.3. Hand protection.
- Page 10 1.5.1. Exhaust and Engine 1.5.1.1. The engine and exhaust will become very hot during use do not touch. 1.5.1.2. These items remain hot for some time after use. 1.5.1.3. Place the machine in an area where pedestrians or children are not likely to touch themachine.
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Page 11: Machine Layout
2. MACHINELAYOUT Typical control panel layout for Single phase machine. Page 12 Ver 4... -
Page 12: Preparation For Starting
Typical control panel layout for Single & Three phase machine. 3. PREPARATION for STARTING DO NOT EXCEED INDIVIDUAL SOCKET AMP RATINGS. DO NOT refill tank while engine is running or HOT. Do not smoke or allow flames or sparks in the area where the engine is refueled or where the fuel is stored. - Page 13 Always check the engine oil level with the generator on a flat, level surface before starting or refilling the machine. • If an insufficient amount of engine oil is used, damage to the engine mayresult. • Do not overfill the engine with oil. •...
- Page 14 3.3.1. Remove the access panel to reveal air filter cover. 3.3.2. Undo the nut (anti- clockwise) and removethe air cleaner cover and take out theelement. 3.3.3. Clean the air filter. 3.3.4. Reattach the air filter cover and screw on the nut.
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Page 15: Operatingthe Generator
3.6. Battery. • Do not connect tools or any other appliances to the generator before starting. • Explosive gases are given off when charging battery. Only charge in a well-ventilated area, away from sparks and naked flames. 3.6.1. Battery. 3.6.1.1. When you first install the battery, ensure that the battery's polarity is the same as the generator's battery leads - Black = negative, Red = positive. - Page 16 4.1. Starting. 4.1.1. Turn the main AC switch to the 'OFF' position. 4.1.2. Make sure that the machine has fuel for the task. 4.1.3. Make sure the emergency STOP switch is out turn anti - clockwise). 4.1.4. Set the engine speed lever is set to ‘RUN’. 4.1.5.
- Page 17 If the engine has been running, the muffler will become very hot. Be careful not to touch the muffler until it has had time to fully cool down. Never refuel the fuel tank whilst the engine is still running. 4.2. Wireless remote controlled start (where fitted). 4.2.1.
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Page 18: Load
fault. If you notice Please contact Genpower for assistance if any of the above, stop the engine and locate required. 5. LOAD Start appliancesone-by-one. 5.1. 230 Volt AC use. 5.1.1. After switching ON the main breaker switch, and the engine running check the Voltage reading when in ‘Voltage Mode’. -
Page 19: Stopping The Machine
Starting Rated Typical Appliance Starting Rated appliance Incandescent Incandescent Lighting lamp or heating lamp 1000 100 vA 100 vA Heating appliance watts Appliance Fluorescent 40 to 60 Fluorescent x 1 to x 1.5 Fluorescent Lamp 80 vA Lamp Lamp Motor x 1 to 2 Refrigerator, Electric fan,... -
Page 20: Long Termstorage
Yes First Replace engine oil change Replace engine oil filter Replace air filter Replace fuel filter Check Fuel injection pump Check injector nozzle Check fuel pipes Yes – Adjust clearance of intake and exhaust valves First time Grind intake/exhaust valves Replace piston rings Check battery condition Check carbon brushes and slip rings... -
Page 21: Troubleshooting
The rated sped is too HIGH or Adjust engine speed to too LOW produce 52 Hz with no load AVR is damaged Replace AVR 10. SPECIFICATIONS Model DHY6000SE DHY6000SERS DHY8500SE DHY8500SERS Single phase only Frequency Hz 50 Hz Continuous Output 4.6 kW 5.5 kW Power kW Max Power 5.2 kW... -
Page 22: Wiringdiagram
DC Output 12V - 8.3A Volts - Amps Battery 12 v 36Ah Engine Type Diesel Hyundai D400, Forced Air- Engine Hyundai D500E, Forced Air- cooled, OHV cooled, OHV Power Output 10 HP 12 HP Start method Electric Displacement cc 418 cc... - Page 23 11.1. (N.B. Subject to change without priornotice). Page 24 Ver 4...
- Page 24 THIS DOCUMENT IS THE PROPERTY OF HYUNDAI GENPOWER LTD. IT CONTAINS PROPRIETARY AND CONFID ENTIAL INFORMATION WHICH MUST NOT BE DUPLICATED, USED OR DISCLOSED OTHER THAN AS EXPRESSLY AUTHORISED BY GENPOWER LTD OR ITS REPRESENATATIVE...
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Page 25: Service Record Sheet
12. SERVICE RECORD SHEET Date Hours Maintenanceundertaken Name Page 27 Ver 4...