3M -Matic 800r3 Instructions And Parts List
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3M -Matic 800r3 Instructions And Parts List

Random case sealer with accuglide 3 taping heads
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3
Instructions and Parts List
3M-Matic
800r3
Random
Case Sealer
with
AccuGlide 3
Taping Heads
Serial No.
For Reference, record taping head(s) serial number(s) here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
TM
Type 40800
TM
Important
Safeguards
Important
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2009 44-0009-2089-0 (A091309-NA)

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Summary of Contents for 3M 3M-Matic 800r3

  • Page 1 AccuGlide 3 Important Taping Heads Serial No. For Reference, record taping head(s) serial number(s) here. "3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 3M Industrial Adhesives and Tapes Printed in U.S.A. 3M Center, Building 220-5E-06 © 3M 2009 44-0009-2089-0 (A091309-NA)
  • Page 2 Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts are needed, call or Fax the appropriate number listed below.
  • Page 3 Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the appropriate number listed below.
  • Page 4 Instruction Manual Type 40800 Manual 1 Manual 2 Table of Contents Manual 1...
  • Page 5 Table of Contents (Continued) Manual 1 Manual 2...
  • Page 6 Intended Use Type 40800...
  • Page 7 Type 40800 800r3 Contents Type 40800 Scotch , AccuGlide , and 3M-Matic are Trademarks of 3M, St. Paul, Minnesota 55144-1000...
  • Page 8 Important Safeguards...
  • Page 9 Important Safeguards (Continued)
  • Page 10 Important Safeguards (Continued)
  • Page 11 Important Safeguards (Continued) Manual 2...
  • Page 12 A pressure regulator is included The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute].
  • Page 13 4-SPECIFICATIONS (continued) Specifi cations 6. Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. ® (Accommodates all system roll lengths of Scotch fi lm tapes.) 7. Tape Application Leg Length – Standard 70mm ± 6mm [2 3/4 inch ±1/4 inch] Tape Application Leg Length –...
  • Page 14 Specifications (Continued)
  • Page 15 Installation and Set-Up Note Note –...
  • Page 16 Installation and Set-Up (Continued) Note – Manual 2...
  • Page 17 Installation and Set-Up (Continued) Note: Note – Note –...
  • Page 18 Operation Manual 2...
  • Page 19 Troubleshooting Manual 2...
  • Page 20 Operation (Continued)
  • Page 21 Operation (Continued)
  • Page 22 Operation (Continued) Manual 2 Note...
  • Page 23 Operation (Continued) Notes Manual 2...
  • Page 24 Maintenance Note – Note – Manual 2...
  • Page 25 Maintenance (Continued) Note...
  • Page 26 Maintenance (Continued) Note...
  • Page 27 Maintenance (Continued) Manual 2...
  • Page 28 Adjustments Manual 2 Manual 2 Manual 2 Manual 2 Manual 2 Manual 2...
  • Page 29 Special Set-Up Procedure Manual 2...
  • Page 30 Special Set-Up Procedure (Continued)
  • Page 32 Troubleshooting...
  • Page 33 Troubleshooting (Continued)
  • Page 34 800r3 Case Sealer Operating Sequence...
  • Page 35 Electrical/Pneumatic Diagrams...
  • Page 36 Electrical/Pneumatic Diagrams...
  • Page 37 Electrical/Pneumatic Diagrams (Continued)
  • Page 38 Electrical/Pneumatic Diagrams (Continued)
  • Page 39 Parts and Service Information 78-8137-3311-6 78-8137-3312-64...
  • Page 40 Options/Accessories AccuGlide 3 Upper Taping Head - 3 inch, Type 10800 70-0064-4965-9 AccuGlide 3 Lower Taping Head - 3 inch, Type 10800 70-0064-4964-2...
  • Page 41 Replacement Parts – Illustrations and Parts Lists Type 40800...
  • Page 43 800r3 Random Case Sealer 10531 Fig . Frame Assemblies...
  • Page 44 800r3 Random Case Sealer Figure 4896...
  • Page 45 Figure 4896...
  • Page 46 800r3 Random Case Sealer Figure 4900...
  • Page 47 Figure 4900...
  • Page 48 800r3 Random Case Sealer Figure 5184/1 of 2...
  • Page 49 Figure 5184 (page 1 of 2)
  • Page 50 800r3 Random Case Sealer Figure 5184/2 of 2...
  • Page 51 Figure 5184 (page 2 of 2)
  • Page 52 800r3 Random Case Sealer Figure 5185...
  • Page 53 Figure 5185...
  • Page 54 800r3 Random Case Sealer Figure 5186...
  • Page 55 Figure 5186...
  • Page 56 800r3 Random Case Sealer 13 12 21 14 Figure 10531...
  • Page 57 Figure 15031 Ref. No. 3M Part No. Description 15031-1 78-8137-1157-5 Tape Roll Bracket Assembly 15031-2 78-8137-1158-3 Tape Drum Bracket Assembly 15031-3 78-8070-1566-0 Bracket – Tape Drum 15031-4 78-8070-1395-4 Bracket – Bushing Assembly 15031-5 78-8070-1568-6 Cap – Bracket 15031-6 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head...
  • Page 58 800r3 Random Case Sealer Figure 7005...
  • Page 59 Figure 7005...
  • Page 60 800r3 Random Case Sealer Figure 7006/1 of 2...
  • Page 61 Figure 7006 (page 1 of 2) 78-8137-0934-8 78-8137-0935-5...
  • Page 62 800r3 Random Case Sealer Figure 7006/2 of 2...
  • Page 63 Figure 7006 (page 2 of 2)
  • Page 64 800r3 Random Case Sealer Figure 7007/1 of 2...
  • Page 65 Figure 7007 (page 1 of 2)
  • Page 66 800r3 Random Case Sealer Figure 7007/2 of 2...
  • Page 67 Figure 7007 (page 2 of 2)
  • Page 68 800r3 Random Case Sealer Figure 7008...
  • Page 69 Figure 7008...
  • Page 70 800r3 Random Case Sealer Safety and Information Labels...
  • Page 71 800r3 Safety and Information Labels...
  • Page 73 _____________________________________ For reference, record taping head(s) serial number(s) here. AccuGlide ™ is a Trademark of 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A St. Paul, MN 55144-1000 © 3M 2009 44-0009-2071-8 (A022009)
  • Page 75 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identifi...
  • Page 76 THIS PAGE IS BLANK...
  • Page 77 ™ and Scotch ™ are Trade- 3M Industrial Adhesives and Tapes marks of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2009 44-0009-1852-2 (F031008) AccuGlide 3 Taping Head - 3"...
  • Page 78 THIS PAGE IS BLANK...

  • Page 79: Table Of Contents

    Instruction Manual ™ AccuGlide Upper and Lower Taping Heads - 3 Inch Type 10800 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual.................... Important Safeguards ..........................

  • Page 80: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 81: Intended Use

    Scotch ® pressure-sensitive fi lm box sealing tape other than 3M-Matic™ case sealers. This includes to the top and/or bottom center seam of regular replacement of other types of taping, gluing or slotted containers.
  • Page 82 THIS PAGE IS BLANK...

  • Page 83: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...

  • Page 84: Important Safeguards

    Important Safeguards This safety alert symbol identifi es CAUTION important safety messages in this manual. READ AND UNDERSTAND • THEM BEFORE INSTALLING OR To reduce the risk associated with OPERATING THIS EQUIPMENT. muscle strain: − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences...
  • Page 85 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2009 February AccuGlide 3 Taping Head - 3"...

  • Page 86: Specifi Cations

    90mm [3-1/2 inches] (with optional 2 inch leg length) Width – 150mm [6 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].

  • Page 87: Dimensional Drawing

    Specifi cations (Continued) 132mm [5.2 in.] Figure 2-1 – Dimensional Drawing 2009 February AccuGlide 3 Taping Head - 3"...

  • Page 88: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 89: Operation

    Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buffi ng Roller Buffi ng Arm Cover Knurled Roller Applying Tension Wrap Roller Mechanism Spring One-Way Tension Roller Tape Adhesive Side...

  • Page 90: Tape Loading - Upper Taping Head

    Operation (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 91 Operation (Continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. WARNING • To reduce the risk associated with sharp Figure 3-4 –...

  • Page 92: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 93: Cleaning

    Maintenance (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 94: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Figure 5-1 –...

  • Page 95: Applying Mechanism Spring

    Adjustments (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 96: Tape Leg Length

    Adjustments (Continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension − Turn air and electrical supplies off on Roller associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...

  • Page 97: Troubleshooting

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 98 Troubleshooting (Continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 99: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 3 Inch Qty.

  • Page 100: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2009 February...
  • Page 101 ™ Taping Head Assemblies - AccuGlide 3 Taping Heads - 3 Inch Figure 10402 Figure 10932 (Upper) Figure 10931 (Lower) Figure 10930 Figure 10929 Figure 10926 (Upper) Figure 10927 (Lower) Figure 10928 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 102 17 18 Figure 10932 – Upper Head 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 103 Figure 10932 – Upper Head Ref. No. 3M Part No. Description 10932-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10932-2 78-8137-3295-1 Frame – Front Upper Assembly 10932-3 78-8068-4143-9 Guide – #1 10932-4 78-8068-4144-7 Guide – #2 10932-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 104 12 11 Figure 10929 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 105 Figure 10929 – Upper and Lower Heads Ref. No. 3M Part No. Description 10929-1 78-8133-9520-5 Arm – Applying, R/H 10929-2 78-8133-9521-3 Arm – Applying, L/H 10929-3 78-8070-1292-3 Plate – Back-Up 10929-4 78-8076-4736-3 Shaft Roller 10929-5 78-8076-4737-1 Roller Assembly – Knurled...
  • Page 106 Figure 10926 – Upper Head 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 107 Figure 10926 – Upper Head Ref. No. 3M Part No. Description 10926-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10926-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10926-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon 10926-4 78-8137-1397-7 Roller – Buffi ng Assembly...
  • Page 108 Figure 10930 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 109 Figure 10930 – Upper and Lower Heads Ref. No. 3M Part No. Description 10930-1 78-8137-3302-5 Link – R/H Assembly 10930-3 78-8137-3314-0 Shaft – Pivot, Buffi ng 10930-4 78-8017-9082-1 Bearing – Special 30 mm 10930-5 78-8017-9106-8 Screw – Bearing Shoulder 10930-6 26-1003-5829-5 Screw –...
  • Page 110 Figure 10928 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 111 Figure 10928 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10928-1 78-8070-1283-2 Frame – Cut-Off 10928-2 78-8028-7899-7 Knife – 89 mm/3.5 Inch 10928-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8 10928-4 78-8076-4741-3 Knife Guard Assembly – W/English Language Label...
  • Page 112 11 15 Figure 10402 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 113 Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9169-6 Nut – M18 x 1 10402-4 78-8098-8829-6 Tape Drum Sub Assembly – 3 Inch Wide...
  • Page 114 Figure 10931 – Lower Head 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 115 Figure 10931 – Lower Head Ref. No. 3M Part No. Description 10931-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10931-2 78-8137-3297-7 Frame – Front Lower Assembly 10931-3 78-8068-4144-7 Guide – #2 10931-4 78-8068-4143-9 Guide – #1 10931-5 83-0002-7336-3 Screw – Hex Hd, M4 x 14...
  • Page 116 Figure 10927 – Lower Head 2009 February AccuGlide 3 Taping Head - 3"...
  • Page 117 Figure 10927 – Lower Head Ref. No. 3M Part No. Description 10927-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10927-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10927-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon 10927-4 78-8137-1397-7 Roller – Buffi ng...
  • Page 118 THIS PAGE IS BLANK...

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