Kärcher Windsor Chariot 3 iExtract 26 Duo Operating Instructions Manual

Kärcher Windsor Chariot 3 iExtract 26 Duo Operating Instructions Manual

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Chariot 3 iExtract 26 Duo
WARNING:
This product and accessories may contain a chemical
State of California to cause cancer and birth defects or other
reproductive harm.
For more information about this regulation:
known
to the
www.P65Warnings.ca.gov
Carpet Extractor
Operating Instructions (ENG)
Models:
From Serial Number (Ref No1*)
*See Serial Number Page
in Spare Parts List
or call manufacturer
86398200-E 09/13/18
CE26
1.006-167.0
CEC26
1.006-168.0
CEO26
1.006-178.0
CECO26
1.006-179.0
CEJ26
1.006-180.0
CE26LI
1.006-188.0

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Summary of Contents for Kärcher Windsor Chariot 3 iExtract 26 Duo

  • Page 1 Chariot 3 iExtract 26 Duo Carpet Extractor Operating Instructions (ENG) Models: CE26 1.006-167.0 CEC26 1.006-168.0 CEO26 1.006-178.0 CECO26 1.006-179.0 CEJ26 1.006-180.0 CE26LI 1.006-188.0 From Serial Number (Ref No1*) *See Serial Number Page in Spare Parts List or call manufacturer WARNING: This product and accessories may contain a chemical known to the...
  • Page 2: Machine Data Log/Overview

    Machine Data Log/Overview Overview The Chariot® iExtract® CE26 is a battery powered, self-propelled Carpet Extractor intended for commercial use. The machine is a dual mode; interim and deep extraction carpet machine. Interim mode applies solution at a low flow rate agitated by the counter-rotating brushes with no solution recovery. Deep extraction applies solution at a high flow rate agitated by counter-rotating brushes and recovered by the dual vacuum shoes.
  • Page 3: Table Of Contents

    Table of Contents Machine Data Log/Overview....2 Scrub Brush Removal ..... . .43 Remove Brush Deck .
  • Page 4: How To Use This Manual

    How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...
  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 6 Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit: PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE. Pour réduire les risques d'incendie, de chocs électriques, ou de blessures: N'utiliser cette machine qu'en intérieur.
  • Page 7: Hazard Intensity Level

    Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 8 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions: DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
  • Page 9: Safety Label Locations

    Safety Safety Label Locations These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...
  • Page 10: How This Machine Works

    Operations How This Machine Works The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery The Chariot® iExtract® 26 is a battery powered, self- system consists of two vacuum shoes, two vacuum propelled Carpet Extractor intended for commercial motors, float ball filter, and controls.
  • Page 11: Components

    Operations Components 7. Recovery Sight Dome 1. Control Panel - Drive 8. Solution Drain Hose 2. Control Panel - Scrub 9. Brush Deck 3. Console 10. Solution Supply 4. Pedal Platform 11. Recovery Lid 5. Rear Cover 12. Recovery Drain Hose 6.
  • Page 12 Operations LOWER CONTROL PANEL 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 13: Drive Controls

    Operations Drive Controls 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control / Drive Reset Switch 4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control 8. Battery Discharge Indicator 9. Hour Meter 10. Error Indicator (lithium only) 1.
  • Page 14 Operations 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
  • Page 15 Operations 8. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
  • Page 16: Scrub Controls

    Operations Scrub Controls 1. Function Mode Dial The first two positions are for transport only. See drive controls section. Interim Mode-Slow This mode is used for interim cleaning. In this mode the machine will propel at slow speed. The brush deck will automatically lower to contact the floor. The water will flow at a low rate set by the controller.
  • Page 17 Operations Deep Extraction-Fast This mode is used for deep carpet extraction. In this mode the machine will propel at fast speed. The brush deck will automatically lower to contact the floor. The vacuum shoes will automatically lower to the floor and the vacuum motors will turn on. The water will flow at a high rate.
  • Page 18: Technical Specifications

    Operations Technical Specifications ITEM DIMENSION/CAPACITY Nominal power 1944 W Rated Voltage 36 Volts DC Rated Amperage 54 amps Batteries 3 X12 Volt 205-234 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Battery, Lithium 38.4 Volts Battery, Lithium - Dimensions...
  • Page 19 Operations ITEM MEASURE Height 50.0 inches (1270 mm) Length 56.1 inches (1425 mm) Width 29.5 inches (749 mm) Width of scrub path 26 inches (660mm) This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 20: Pre-Run Machine Inspection

    Operations Machine Operation Filling Solution Tank FOR SAFETY: Before leaving or servicing machine; Pre-Run Machine Inspection stop on level surface, turn off machine and remove key. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from break- 1.
  • Page 21: Normal Scrubbing

    Operations Normal Scrubbing If the machine is allowed to stand in neutral with the scrub deck down, the solutions flow stops and brush Plan the scrubbing pattern in advance. The longest motors stop. If either forward or reverse travel is track is around the perimeter of the area to be cleaned.
  • Page 22: To Begin Scrubbing

    Operations To Begin Scrubbing To Stop Scrubbing 1. Rotate the function knob to either transport posi- tion. The brush motor will stop and the scrub deck will rise to the park position. After 10 seconds the When operating the machine around people, pay vacuum shoe will raise, and 10 seconds later the close attention for unexpected movement.
  • Page 23: Emptying And Cleaning Tanks

    Operations Solution Tank 1. Remove the recovery tank lid. Recovery Tank 2. Pull the solution drain hose from its mounting pocket. Unscrew the cap, then lower hose in direc- tion of drain. 3. Remove the solution tank cap. 4. Flush the solution tank out with clean water and run several gallons of clean water through sys- tems.
  • Page 24: Vacuum Shoes

    Operations Vacuum Shoes 1. Vacuum Shoe Release The latch holds the vacuum shoe in place. 2. Vacuum Hoses and Y-Tube Vacuum shoe hose and y-tube carry the recovered solution to the recovery tank. 3. Vacuum Shoes Contact the carpet to recover solution. Vacuum Shoes The dual offset vacuum shoes are designed to remove soiled solution from the carpet.
  • Page 25: To Operate Off-Aisle Cleaning Option

    Operations To Operate Off-Aisle Cleaning Option b. Remove hose from right side vacuum shoe and connect to connection port towards center of 1. Turn Function Mode Dial to the Deep Extraction machine. Icon shown below to lower vacuum shoes. 5. Connect Off-Aisle Tool vacuum hose and Solution hose.
  • Page 26 Notes 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 27: Maintenance

    Maintenance Service Schedule BEFORE EACH AFTER EACH MAINTENANCE WORK PERIOD WORK PERIOD Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Check that recovery lid seals tightly. Visually check for damaged or worn wheels. Check brushes for proper installation.
  • Page 28: Batteries

    Maintenance Batteries 1. Rear Cover Latch 2. Rear Cover 3. Battery Connector-Machine 4. Battery Connector-Battery 5. Batteries 6. Battery Tray Liner 7. Battery Tray 8. Batteries - Lithium Option 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 29 Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the Wear eye protection and protective clothing when machine. The batteries require regular maintenance to working with batteries. keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
  • Page 30: Charging Batteries

    Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie. Batteries emit hydrogen gas. Explosion or fire can result.
  • Page 31 Maintenance Use a 36 volt, 20 amp maximum output DC charger FOR SAFETY: When charging, connect the charger which will automatically shut off when the batteries are to the batteries before connecting the charger to fully charged. the AC wall outlet. Never connect the charger to the AC wall outlet first.
  • Page 32: Changing Batteries

    Maintenance Changing Batteries Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. Remove the rear cover. 2.
  • Page 33: Battery Charger Programming

    Maintenance Onboard Charger (Optional) 4. Replace charger label and lower charger back into console. Tighten four screws to secure mounting bracket to console. Circuit Breaker must be off before unplugging batteries. Le disjoncteur doit être coupé avant de débrancher les batteries. Battery Charger Programming For machines equipped with optional on-board charger.
  • Page 34: Lithium Battery (Optional)

    Maintenance Lithium Battery (Optional) This product must be recycled and is made of recycled products Chemical Risk Lithium batteries are chemical risk if mis-operated, mishandled or abused. Les batteries au lithium présentent un risque chimique si elles sont mal utilisées, manipulées incorrecte- ment.
  • Page 35: Operating Limits

    Maintenance Transportation If the battery is not installed in equipment, it must be transported in the original package or equivalent. Batteries are tested according to UN Handbook of Tests and Criteria, part III, sub section 38.3 (ST/SG/AC. 10/11/ Rev.5). For transport, the batteries belong to category UN3480, Class 9, Packaging Group II. Operating Limits The battery should not be operated outside these operating limits: Operating Limits...
  • Page 36: Handling

    Maintenance Handling • Install and secure new battery. Be careful not to ground the terminals to any metal mounting, fixture, or body part • Connect battery cables. Connect ground cable last to avoid sparks Read Safety Section before installing the battery. •...
  • Page 37: Charging

    Maintenance Charging Discharging • Turn on battery. Before operating the charger make sure to read and • Turn on load understand the instructions that come with the charger. NOTE: Do not discharge battery below Never attempt to charge a battery without first recommended minimum operating voltages.
  • Page 38: Service & Maintenance

    Maintenance Troubleshooting CORRECTIVE ACTIONS Battery Won’t Turn On: Stop discharge or charge High Temperature Leave the battery to cool Does the battery turn on for a short Low Temperature Stop discharge or charge Symptom time, then turn itself off? High Voltage If charging, stop charge The battery is likely in a low voltage or Do not discharge the battery.
  • Page 39 Maintenance Changing Battery Recycling and Disposal Stop the machine in a clean area. Turn off machine. Batteries must not be mixed with domestic or industrial waste. Discover’s Advanced Energy Systems are FOR SAFETY: Before leaving or servicing the recyclable and must be processed through a machine;...
  • Page 40: Vacuum Shoes

    Maintenance WITH PUMP OFF-AISLE OPTION WITHOUT PUMP OFF-AISLE OPTION Vacuum Shoes 1. Vacuum Shoes 2. Vacuum Shoe Release 3. Vacuum Shoe Lift Actuator 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 41: Vacuum Shoes

    Maintenance Vacuum Shoes Vacuum Shoe Lift Actuator Removal/ Replacement The dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum FOR SAFETY: Before leaving or servicing shoe glides minimize damage to carpet and flooring. machine, stop on a level surface and turn off the machine.
  • Page 42: Brush Deck

    Maintenance Brush Deck 1. Brush Deck 2. Brush Release Clips 3. Brush Motor 4. Brush Deck Lift Actuator 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 43: Scrub Brush Removal

    Maintenance Brush Deck The dual counter-rotating cylindrical brushes are designed to scrub and groom the carpet. Maintenance Scrub brushes should be inspected and cleaned daily. Scrub brushes should be exchanged front to back every 50 hours to ensure even wear. Scrub brushes should be replaced as a set when bristle length wears to the height of yellow PerformAlert bristles.
  • Page 44: Remove Brush Deck

    Maintenance Brush Deck Motor 1. Lower deck 2. Turn off machine Remove Brush Deck 3. Remove both halves of bumper 1. Remove both halves of bumper 4. Unplug actuator 2. Raise brush deck 5. Remove cotter pin and clevis pin at deck end of 3.
  • Page 45: Brush Motor Carbon Brush Replacement

    Maintenance Do not use a pressure washer to clean around the brush motors. Use tap pressure only. Brush Motor Carbon Brush Replacement . Scribe alignment mark on motor barrel to motor cap. Remove two bolts. 2. Remove end cap from motor. NOTE: NOTE: Motors contain two wave washers in cap.
  • Page 46: Solution

    Maintenance VIEW A SEE VIEW A Solution 1. Strainer 2. Solution Cap 3. Solenoid Valve 4. Manifold Quick Release 5. Manifold 6. Ball Valve 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 47 Maintenance Solution Strainer Located in bottom of tank. Protects system from debris. Solenoid Valve The solenoid valve is mounted on the back of the scrub deck, on left side. The solenoid valve opens and closes to meter the correct amount of solution to the scrub deck.
  • Page 48: Vacuum

    Maintenance Vacuum 1. Recovery Tank Float Shut-off 2. Vacuum Motors 3. Debris Bin 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 49: Recovery Tank Float Shut-Off

    Maintenance Recovery Tank Float Shut-off When water is no longer being vacuumed from the floor Vacuum Motor Carbon Brushes and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water End Cap with recovery tank full. The recovery tank must be drained.
  • Page 50: Drive Motor

    Maintenance Drive Motor 1. Drive Motor 2. Parking Brake 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 51: Electric Parking Brake Engagement

    Maintenance Electric Parking Brake Engagement Drive Motor Carbon Brush Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Do not use a pressure washer to clean around the Electric Brake Engagement motors.
  • Page 52: Transporting

    Maintenance Transporting Preparation for Loading/Unloading Trailer Scrub head must be in the up position before loading. Pushing Machine When transporting the machine on a trailer or in a truck, The machine may be pushed for short distances at in addition to using tie-downs, be sure to set the parking speeds not to exceed 5 mph.
  • Page 53: Circuit Protection

    Maintenance Circuit Protection Circuit Breakers 1. MAIN CIRCUIT BREAKER Interrupts the flow of power from batteries in the event of an electrical overload. When the circuit breaker is tripped, it can be reset by pressing the toggle switch. If the circuit breaker continues to trip, the cause of the electrical overload must be corrected.
  • Page 54: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch On board charger plugged in Unplug and stow cord Main circuit breaker tripped Reset circuit breaker Little or no propel Low battery charge...
  • Page 55 Maintenance PROBLEM CAUSE SOLUTION Vacuum motor does not run, or Faulty vacuum circuit or switch Check wires connections and motor runs slowly Worn vacuum motor brushes Replace brushes, check commutator Vacuum shoes will not go up/ Faulty circuit or actuator Check wires, connectors and actuator down Poor scrubbing performance...
  • Page 56: Controller Fault Codes

    Maintenance Controller Fault Codes ERROR CODE PROBLEM SOLUTION DELUXE THE BATTERY NEEDS CHARGING OR THERE IS A BAD TRACTION MOTOR AND CONNECTION FROM THE BATTERY TO THE TRACTION CONTROLLER ERROR CONTROLLER. CHARGE BATTERY OR CALL FOR SERVICE AND HAVE TECHNICIAN CHECK WIRING. TRACTION MOTOR THE TRACTION MOTOR HAS A BAD CONNECTION.
  • Page 57 Maintenance ERROR CODE PROBLEM SOLUTION DELUXE MACHINES WITH KÄRCHER FLEET SUPPORT, CALL FOR SERVICE. MACHINE IS NOT REPORTING MACHINES WITHOUT KÄRCHER FLEET SUPPORT, NO TO KÄRCHER FLEET ACTION REQUIRED 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 58: Suggested Spare Parts

    Suggested Spare Parts 86326980 CARBON BRUSH SET VACUUM MOTOR 86161800 LATCH 86353950 86370670 SOLUTION BASE, VACUUM SHOE DRAIN HOSE 86371770 O-RING 86343860 BELT 86370500 BRUSH 66132310 CARBON BRUSH SET DRIVE WHEEL MOTOR 86354270 RECOVERY DRAIN HOSE 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 59 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo...
  • Page 60 Spare Parts List (10061670, 10061680, 10061780, 10061790, 10061800, 10061880) Chariot 3 iExtract 26 Duo From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer. 03/06/19 86398210-AG...
  • Page 61 Table of contents CHARIOT 3 iEXTRACT 26, SHELF CHARGER (ALL MODELS) 1 BRUSH DECK 1 2 BRUSH DECK 2 3 BRUSH DECK LIFT 4 BRUSH DECK MOUNTING 5 BRUSH DECK DRIVE 6 GRP, BUMPER BLK, CS26 7 CONSOLE 8 Console Mounting 9 CONTROL PANEL UPPER 10 CONTROL PANEL LOWER 11 Control Panel Mounting...
  • Page 62 CHARIOT 3 iEXTRACT 26, SHELF CHARGER (ALL MODELS) Article no. Description Quantity Unit BRUSH DECK 1 1.000 BRUSH DECK 2 1.000 BRUSH DECK LIFT 1.000 BRUSH DECK MOUNTING 1.000 BRUSH DECK DRIVE 1.000 GRP, BUMPER BLK, CS26 1.000 CONSOLE 1.000 Console Mounting 1.000 CONTROL PANEL UPPER...
  • Page 63 1 BRUSH DECK 1 Valid on 06.03.2019 Page 3 / 69...
  • Page 64 1 BRUSH DECK 1 Article no. Description Quantity Unit Remark 8.637-328.0 RAIL, AGITATOR 1.000 8.637-273.0 PLATE, BRUSH GUIDE 1.000 8.637-204.0 NUT, 5-16-18 HEXACORN SS 1.000 8.637-175.0 GRP, BRUSH DRIVE, iEXTRACT 26 1.000 BRUSH DECK DRIVE 8.637-151.0 COVER, END CAP, BRUSH CLIP 1.000 8.637-050.0 BRUSH, EXTRACTOR, 4"OD, 26"L...
  • Page 65: Brush Deck

    2 BRUSH DECK 2 Valid on 06.03.2019 Page 5 / 69...
  • Page 66: Brush Deck

    2 BRUSH DECK 2 Article no. Description Quantity Unit 8.637-283.0 CLIP, MANIFOLD 1.000 8.637-268.0 BRACKET, SOLENOID 1.000 8.637-267.0 COVER, SOLENOID 1.000 8.637-168.0 BRACKET, SHAFT COVER 1.000 8.637-158.0 BRACKET, HOSE 1.000 8.637-048.0 SLEEVE, 17SH 4.09", HYTREL, GRN 1.000 8.637-047.0 HUB, COUPLING, 18ES 1/2" D-BORE 1.000 8.635-499.0 CLAMP, .75 DIA, FLEX LOOP, NYLON...
  • Page 67: Brush Deck Lift

    3 BRUSH DECK LIFT Valid on 06.03.2019 Page 7 / 69...
  • Page 68 3 BRUSH DECK LIFT Article no. Description Quantity Unit 8.600-563.0 NUT, 3/8-16 HEXTHIN NYLOCK SS 2.000 8.637-317.0 SPRING, EXT .859OD X 5.75 L 2.000 8.637-222.0 BRACKET, LIFT, LOWER, FRONT 2.000 8.637-791.0 BRACKET ASM, ACTUATOR 4.000 8.637-042.0 X-REF TO 8.642-893.0 7/18 2.000 8.637-040.0 BRKT, ACTUATOR, UPPER, OUTER...
  • Page 69: Brush Deck Mounting

    4 BRUSH DECK MOUNTING Valid on 06.03.2019 Page 9 / 69...
  • Page 70 4 BRUSH DECK MOUNTING Article no. Description Quantity Unit 8.637-083.0 SCREW, 5/16-18 X 2 PHPNHMS SS 4.000 8.637-012.0 SPACER, .319DX.75DX.75L,AL 4.000 8.636-824.0 NUT, 5/16-18, FLG NYLOCK SS 6.000 8.627-741.0 SCREW, 5/16-18 X .625 CARR SS 2.000 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 2.000 8.627-184.0 NUT, 5/16-18 HEXTHIN NYLOCK SS...
  • Page 71: Brush Deck Drive

    5 BRUSH DECK DRIVE Valid on 06.03.2019 Page 11 / 69...
  • Page 72 5 BRUSH DECK DRIVE Article no. Description Quantity Unit Serial number from Remark 8.637-047.0 HUB, COUPLING, 18ES 1/2" D-BORE 1.000 8.634-980.0 Spacer 15.9OD X 5.3ID X 11L 1.000 8.634-979.0 PLATE, SUPPORT 1.000 8.634-387.0 HOUSING ASM, BRUSH DRIVE 1.000 8.634-386.0 BELT, TWIN 5MM GT2, 15W, 130T 1.000 8.634-385.0 PULLEY, 32T 5MM GT, 15W...
  • Page 73 6 GRP, BUMPER BLK, CS26 Valid on 06.03.2019 Page 13 / 69...
  • Page 74: Grp, Bumper Blk, Cs26

    6 GRP, BUMPER BLK, CS26 Article no. Description Quantity Unit 8.636-196.0 SCREW, 5/16-18 X 3 PHTRHMS SS 2.000 8.636-195.0 SCREW, 5/16-18 X 2 PHTRHMS SS 2.000 8.639-965.0 BUMPER, LEFT, BLK 1.000 8.639-964.0 BUMPER, RIGHT, BLK 1.000 8.627-689.0 SCREW, 5/16-18 X .75 PHTRHMS SS 2.000 Valid on 06.03.2019 Page 14 / 69...
  • Page 75: Console

    7 CONSOLE Valid on 06.03.2019 Page 15 / 69...
  • Page 76 7 CONSOLE Article no. Description Quantity Unit Remark 8.600-562.0 NUT, 1/4-20 WELL 1.000 8.619-984.0 Cage float -1Ball 1.000 8.627-202.0 NUT, 8-32 HEXTHIN NYLOCK SS 2.000 8.636-177.0 WASHER, 1/4 FLT SS 2.000 8.636-176.0 SCREW, 1/4-20 X 1.25 RDHCARR SS 1.000 8.636-141.0 GASKET, SIGHT GLASS DOME 1.000 8.636-077.0...
  • Page 77: Console Mounting

    8 Console Mounting Valid on 06.03.2019 Page 17 / 69...
  • Page 78 8 Console Mounting Article no. Description Quantity Unit 8.636-030.0 BRKT, CONSOLE MT LT 1.000 8.627-649.0 SCREW, 5/16-18 X .625 HHCS SS 5.000 8.601-067.0 WASHER, 5/16 FLT SS 5.000 8.636-029.0 BRKT, CONSOLE MT RT 1.000 8.636-796.0 SCREW, 5/16-18 X 1.375 HHCS SS 2.000 8.636-725.0 WASHER, .344 X 1.13 X .09 SS...
  • Page 79: Control Panel Upper

    9 CONTROL PANEL UPPER Valid on 06.03.2019 Page 19 / 69...
  • Page 80 9 CONTROL PANEL UPPER Article no. Description Quantity Unit Serial number from Remark 8.636-259.0 SWITCH, SPDT 3 POSN MON, ARROW 1.000 8.636-069.0 PANEL, CONTROL UPPER, CS26 1.000 8.635-844.0 O-RING, 4MM ID, 1.5MM THK, BUNA-N 2.000 8.635-843.0 SCREW, M4 X 12 FLHMS SS ISO7046 NP 2.000 8.635-487.0 SWITCH, ROTARY...
  • Page 81: Control Panel Lower

    10 CONTROL PANEL LOWER Valid on 06.03.2019 Page 21 / 69...
  • Page 82 10 CONTROL PANEL LOWER Article no. Description Quantity Unit Serial number from Remark 8.640-137.0 PANEL, CONTROLLER, CE26 1.000 EXCEPT CE26LI 8.642-858.0 Panel lower CE26 lithium 1.000 CE26LI ONLY 8.642-859.0 Plate CE26 heatsink lithium 1.000 CE26LI ONLY 8.640-070.0 PLATE, HEATSINK, CE26 1.000 EXCEPT CE26LI 8.642-860.0...
  • Page 83: Control Panel Mounting

    11 Control Panel Mounting Valid on 06.03.2019 Page 23 / 69...
  • Page 84 11 Control Panel Mounting Article no. Description Quantity Unit 8.637-141.0 SCREW, 10-32 X .75 TMS SS BLK 12.000 8.617-298.0 SCREW, KA50 X 10 OVHCS STL WN1412 ZNPLT 3.000 Valid on 06.03.2019 Page 24 / 69...
  • Page 85: Controller

    12 CONTROLLER Valid on 06.03.2019 Page 25 / 69...
  • Page 86 12 CONTROLLER Article no. Description Quantity Unit Serial number from Remark 8.642-844.0 CONTROLLER, I-DRIVE CE26 LITHIUM 1.000 CE26LI ONLY 8.640-017.0 CONTROLLER, I-DRV iEXTRACT 26, 36V, 1.000 (1*) EXCEPT CE26LI 140A 8.640-145.0 BRACKET, CONTROLLER CE26 1.000 8.636-123.0 CLAMP, PAN 3/4" 1.000 8.625-590.0 STANDOFF, 6-32 X 5/8 HEX NYL 2.000...
  • Page 87: Decals

    13 DECALS (0.250-116.0) Page 27 / 69 Valid on 06.03.2019...
  • Page 88 13 DECALS (0.250-116.0) Article no. Description Quantity Unit Remark 8.639-549.0 LABEL, IEXTRACT 26, SIDE, RIGHT 1.000 8.639-549.0 LABEL, IEXTRACT 26, SIDE, RIGHT 1.000 8.642-863.0 LABEL, WARNING, LITHIUM 1.000 CE26LI ONLY 8.636-294.0 LABEL, BATTERY CABLING 1.000 8.639-540.0 LABEL, WINDSOR LOGO DOMED 1.000 8.639-541.0 LABEL, CS26, CONTROL, LEFT...
  • Page 89: Drive Mounting

    14 DRIVE MOUNTING Valid on 06.03.2019 Page 29 / 69...
  • Page 90 14 DRIVE MOUNTING Article no. Description Quantity Unit Remark 6.613-231.0 Carbon brush set 1.000 8.636-614.0 SCREW, M10-1.25 X 25 HWHCS 4.000 8.636-613.0 SCREW, 3/8-16 X 1 HWHCSSERFLG GR8 4.000 8.636-413.0 ASM, SHAFT DRIVE MOTOR 1.000 8.636-107.0 BRKT, WIRING, DRIVE UNIT 1.000 8.621-836.0 GROMMET, 3/4 ID X 7/8 GROOVE...
  • Page 91: Frame

    15 Frame Valid on 06.03.2019 Page 31 / 69...
  • Page 92 15 Frame Article no. Description Quantity Unit 8.636-082.0 ASSY, MAIN SUPPORT, CS26 1.000 8.636-071.0 ASM, WHEEL GUARD 1.000 8.635-819.0 GLIDE, BATTERY TRAY 2.000 8.635-795.0 PAD, TIP 2.000 8.627-741.0 SCREW, 5/16-18 X .625 CARR SS 6.000 8.627-689.0 SCREW, 5/16-18 X .75 PHTRHMS SS 6.000 8.627-649.0 SCREW, 5/16-18 X .625 HHCS SS...
  • Page 93 16 Platform Valid on 06.03.2019 Page 33 / 69...
  • Page 94 16 Platform Article no. Description Quantity Unit 8.639-967.0 PLATFORM, OPERATOR, BLK 1.000 8.633-424.0 PEDAL, HEEL, BLK 1.000 8.633-469.0 PEDAL, ACCELERATOR, YEL 1.000 8.636-117.0 PIN, DOWEL, 1/4 X 3.125 STL 1.000 8.627-917.0 WASHER, 10 FLT 6.000 8.617-298.0 SCREW, KA50 X 10 OVHCS STL WN1412 ZNPLT 10.000 8.625-497.0 SPRING, COMP 18MMOD X 83 X 2...
  • Page 95 17 Platform Footbox & Rear Wheels Valid on 06.03.2019 Page 35 / 69...
  • Page 96 17 Platform Footbox & Rear Wheels Article no. Description Quantity Unit 8.636-113.0 PLATE, PLATFORM SUPPORT 2.000 8.627-184.0 NUT, 5/16-18 HEXTHIN NYLOCK SS 4.000 8.636-114.0 SPACER, 1.50 X .625OD X .065" WALL 4.000 8.639-962.0 FOOTBOX, OPERATOR PLATFORM 1.000 8.636-112.0 COLLAR, SHFT 1"ID X 1-5/8"OD X 5/8" 1.000 8.635-799.0 AXLE, REAR...
  • Page 97 18 Rear Cover Valid on 06.03.2019 Page 37 / 69...
  • Page 98: St St St St

    18 Rear Cover Article no. Description Quantity Unit 8.627-762.0 SCREW, 8-32 X .5 HHCS SS 2.000 8.616-180.0 LATCH & CONCEALED KEEPER 1.000 8.639-996.0 PANEL, REAR COVER, BLK 1.000 8.627-202.0 NUT, 8-32 HEXTHIN NYLOCK SS 2.000 Valid on 06.03.2019 Page 38 / 69...
  • Page 99: Recovery

    19 RECOVERY Valid on 06.03.2019 Page 39 / 69...
  • Page 100 19 RECOVERY Article no. Description Quantity Unit 8.637-206.0 BRACKET, Y TUBE 1.000 8.637-205.0 FITTING, PVC Y TUBE 1.25" 1.000 8.637-203.0 HOSE ASM, 1.5" BLK VAC 2.000 8.637-202.0 HOSE ASM, 1.5" BLK VAC 1.000 8.627-383.0 SCREW, 1/4-20 X .5 HHCS SS NP 2.000 8.626-494.0 Cable tie 11.38"...
  • Page 101 20 SOLUTION SYSTEM Valid on 06.03.2019 Page 41 / 69...
  • Page 102: Solution System 1.000 St

    20 SOLUTION SYSTEM Article no. Description Quantity Unit 8.637-300.0 MANIFOLD ASM, IEXTRACT 26 1.000 8.613-485.0 WASHER, M4 SPRL SS DIN127B 2.000 8.637-188.0 SCREW, 1/4-20 x .75 THUMB SS 1.000 8.637-188.0 SCREW, 1/4-20 x .75 THUMB SS 1.000 8.637-185.0 COUPLING, QD, 3/8 NPT 1.000 8.637-184.0 VALVE, BALL, 3/8FPTx1/2BARB...
  • Page 103 21 STEERING Valid on 06.03.2019 Page 43 / 69...
  • Page 104 21 STEERING Article no. Description Quantity Unit 8.637-295.0 BRKT, STEERING 1.000 8.636-725.0 WASHER, .344 X 1.13 X .09 SS 1.000 8.627-808.0 SCREW, 5/16-18 X 1.75 SCHSET CP SS 4.000 8.636-137.0 ASM, TENSIONER PLATE 1.000 8.636-121.0 SCREW, 3/8-16 X .625 SCHCS STL BLKOX 1.000 8.635-840.0 SHAFT, LOWER STEERING 2.1"...
  • Page 105 22 Tank Valid on 06.03.2019 Page 45 / 69...
  • Page 106 22 Tank Article no. Description Quantity Unit 8.636-725.0 WASHER, .344 X 1.13 X .09 SS 4.000 8.636-645.0 GASKET, SOLUTION FILL 1.000 8.636-238.0 ELBOW, PVC 3/4M X SOC SCH 40 1.000 8.636-192.0 TUBE, ASM, RECOVERY INLET 1.000 8.636-178.0 LANYARD, 12" SS 1.000 8.636-177.0 WASHER, 1/4 FLT SS...
  • Page 107: Vacuum Shoe Lift St

    23 VACUUM SHOE LIFT Valid on 06.03.2019 Page 47 / 69...
  • Page 108 23 VACUUM SHOE LIFT Valid on 06.03.2019 Page 48 / 69...
  • Page 109 23 VACUUM SHOE LIFT Article no. Description Quantity Unit 8.637-360.0 SCREW, 5/16-18 X 2 HHMS SS 2.000 8.637-209.0 SPRING, EXT, 1.0 OD X 6.5L X .125W 2.000 8.637-166.0 BRKT, LIFT MOUNT 1.000 8.637-164.0 BRKT, ACTR MT, REAR 1.000 8.637-163.0 BRKT, ACTR MT, FRT 1.000 8.637-162.0 PLATE, LIFT LINK...
  • Page 110: Vacuum Shoe Mounting St

    24 VACUUM SHOE MOUNTING Valid on 06.03.2019 Page 50 / 69...
  • Page 111 24 VACUUM SHOE MOUNTING Article no. Description Quantity Unit 8.637-437.0 PIN, CLEVIS 1/4 X .50 SS 4.000 8.637-362.0 SHOULDER BOLT, 1/4 X .5L SS 4.000 8.637-182.0 BRKT, VAC SHOE LATCH 2.000 8.637-181.0 BRKT, VAC SHOE MOUNT 1.000 8.634-660.0 Spacer .320ODx.257IDx.505L NY 4.000 8.627-938.0 WASHER, .518 X 1 X .08 NYL FLT...
  • Page 112 25 VACUUM SHOE Valid on 06.03.2019 Page 52 / 69...
  • Page 113 25 VACUUM SHOE Article no. Description Quantity Unit 8.637-177.0 O-RING, 3/16 DIA X 9.5 DIA FOAM 1.000 8.637-167.0 LATCH, VAC SHOE 2.000 8.637-076.0 BRACKET, VAC SHOE 1.000 8.637-068.0 COVER, VACUUM SHOE 1.000 8.637-067.0 BASE, VACUUM SHOE 1.000 8.634-791.0 SPACER. FLG .375ID x .44OD, NYL 4.000 8.637-365.0 SPACER, .192 X .500 X .188, NYL...
  • Page 114 26 VACUUM Valid on 06.03.2019 Page 54 / 69...
  • Page 115 26 VACUUM Article no. Description Quantity Unit 8.637-147.0 HOSE ASM, 1.5 x 34.0 1.000 8.637-146.0 HOSE, 1.5" x 30", 4:1 STRETCH 1.000 8.636-999.0 MOUNT, DUAL VAC MOTOR 1.000 8.632-330.0 WASHER, .23 X .63 X .093 NPRN 4.000 8.631-292.0 GASKET, VAC MOTOR 2.000 8.627-672.0 SCREW, 1/4-20 X 4.25 HHCS STL GR5 ZNPLT...
  • Page 116 27 WIRING BATTERIES (0.250-135.0) Valid on 06.03.2019 Page 56 / 69...
  • Page 117 27 WIRING BATTERIES (0.250-135.0) Article no. Description Quantity Unit Serial number from Remark 8.642-976.0 Fuse 150A lithium 36V 12-36-6700 1.000 CE26LI 8.628-341.0 BATTERY, 12V, 225AH (J185H-AC) 3.000 EXCEPT CE26LI 8.622-843.0 BATTERY, 12V AGM 234AH 3.000 EXCEPT CE26LI 8.622-841.0 BATTERY 12V 205AH 3.000 EXCEPT CE26LI 8.627-398.0...
  • Page 118 27 WIRING BATTERIES (0.250-135.0) Article no. Description Quantity Unit Serial number from Remark Connector SB175 yellow without terms 1.000 CS26LI Valid on 06.03.2019 Page 58 / 69...
  • Page 119: Wiring Components St

    28 WIRING COMPONENTS Valid on 06.03.2019 Page 59 / 69...
  • Page 120 28 WIRING COMPONENTS Article no. Description Quantity Unit 8.636-123.0 CLAMP, PAN 3/4" 5.000 8.619-846.0 CLAMP, 5/8 NYLON UL/CSA 1.000 8.632-627.0 CLAMP, 1.5 DIA 1.000 8.626-494.0 Cable tie 11.38" UL/CSA 1.000 8.623-972.0 HORN, 108DB MINATURE W/RING 1.000 8.623-850.0 GROMMET,1.703IDX2.5.ODX.125GRV 1.000 8.623-843.0 GROMMET 1.00 ID 3/16 GRIP 2.000 8.600-698.0...
  • Page 121: Battery Exchange

    29 Battery Exchange - 1 Valid on 06.03.2019 Page 61 / 69...
  • Page 122: Battery Exchange

    29 Battery Exchange - 1 Article no. Description Quantity Unit 8.635-945.0 BRKT, SPRING COVER, CART 1.000 8.635-940.0 BRKT, TRAY CATCH 1.000 8.635-939.0 BRKT, BACK, CART 1.000 8.635-938.0 ASM, FRAME, BATTERY CART 1.000 8.635-819.0 GLIDE, BATTERY TRAY 2.000 8.627-747.0 SCREW, 5/16-18 X 1.5 CARR SS 2.000 8.627-679.0 SCREW, 5/16-18 X 1.75 HHCS SS...
  • Page 123: Battery Exchange

    30 Battery Exchange - 2 Valid on 06.03.2019 Page 63 / 69...
  • Page 124 30 Battery Exchange - 2 Article no. Description Quantity Unit 8.635-944.0 BRKT, PEDAL, CART 1.000 8.635-943.0 PLATE, LATCH LINK, CART 2.000 8.635-942.0 PLATE, PEDAL LINK, CART 2.000 8.635-941.0 PLATE, LATCH CART 2.000 8.627-747.0 SCREW, 5/16-18 X 1.5 CARR SS 4.000 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 2.000...
  • Page 125 31 Battery Exchange - 3 Valid on 06.03.2019 Page 65 / 69...
  • Page 126 31 Battery Exchange - 3 Article no. Description Quantity Unit 8.636-004.0 BATTERY STOP, LEFT 1.000 8.636-005.0 BATTERY STOP, RIGHT 1.000 8.631-967.0 SLEEVE, BEARING 2.000 8.636-376.0 PLATE, SHIM .030" THICK 2.000 8.601-067.0 WASHER, 5/16 FLT SS 2.000 8.600-702.0 SCREW, 5/16-18 X 1.25 HHCS SS NP 2.000 8.627-919.0 WASHER, 10 FLT STL ZNPLT...
  • Page 127 32 PUMP OFF AISLE Valid on 06.03.2019 Page 67 / 69...
  • Page 128 32 PUMP OFF AISLE Article no. Description Quantity Unit Remark 8.639-173.0 HARNESS, RELAY/SWITCH, O-A, iEXTRACT26 1.000 NOT SHOWN 8.625-141.0 Relay 15A 36V MINI 1.000 8.639-211.0 KIT, INSTALL, PUMP, OFF-AISLE 1.000 COMPLETE 8.639-550.0 LABEL, OFF-AISLE, iEXTRACT 26 2.000 NOT SHOWN 8.629-520.0 ASM, BUTTON, BLACK, W/BEZEL 1.000 Item text1:...
  • Page 129 32 PUMP OFF AISLE Article no. Description Quantity Unit Remark 8.601-065.0 WASHER, .203 X .562 X .040 FLT 4.000 8.601-063.0 WASHER, 1/4 SS 2.000 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 2.000 8.600-559.0 Nipple 1/4 CLOSE 1.000 Valid on 06.03.2019 Page 69 / 69...
  • Page 151 Serial Numbers REF. MODEL: SERIAL # 10061670000260, 10061680000242, 10061780000001, 10061790000008 10061670000330, 10061680000307, 10061780000002, 10061790000014 10061670000385, 10061680000348, 10061780000008, 10061790000022 10061510000847,10061530000110,10061590000259,10061610000042,10061680000482, 10061790000064,10125970000048 10061670000550, 10061680000620,10061780000032, 10061790000125, 1006180000019, 10061860000037 10061880000011...

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