Simex SUR-W410 User Manual
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Simex SUR-W410 User Manual

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Firmware: v.1.03 or higher
•
Input type: universal
•
Large-size, 4 x 100 mm display
•
Read the user's manual carefully before starting to use the unit or software.
Producer reserves the right to implement changes without prior notice.
2020.09.11
User manual
METER
SUR-W410
Assisting the automation
industry since 1986
SUR-W410_INSSXEN_v.1.00.000

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Summary of Contents for Simex SUR-W410

  • Page 1 Assisting the automation industry since 1986 User manual METER SUR-W410 Firmware: v.1.03 or higher • Input type: universal • Large-size, 4 x 100 mm display • Read the user's manual carefully before starting to use the unit or software. Producer reserves the right to implement changes without prior notice.

  • Page 2: Table Of Contents

    User manual - METER SUR-W410 CONTENTS 1. BASIC REQUIREMENTS AND USER SAFETY..................3 2. GENERAL CHARACTERISTICS.......................4 3. TECHNICAL DATA............................5 4. DEVICE INSTALLATION...........................7 4.1. UNPACKING.............................8 4.2. ASSEMBLY............................8 4.3. CONNECTION METHOD........................9 4.4. MAINTENANCE..........................18 5. FRONT PANEL DESCRIPTION.......................18 6. PRINCIPLE OF OPERATION........................19 6.1. MEASUREMENT MODE.........................19...

  • Page 3: Basic Requirements And User Safety

    User manual - METER SUR-W410 Explanation of symbols used in the manual: - This symbol denotes especially important guidelines concerning the installation and operation of the device. Not complying with the guidelines denoted by this symbol may cause an accident, damage or equipment destruction.

  • Page 4: General Characteristics

    IR sensor is mounted. Remote controller keyboard is equivalent to the device keyboard (Note, that remote controller is not a part of the SUR-W410 set – it is an additional equipment). SUR-W410 can be used for controlling and regulation of processes need proportional and threshold control like: temperature processes (heating or cooling), valves controlling or other.

  • Page 5: Technical Data

    User manual - METER SUR-W410 3. TECHNICAL DATA Power supply voltage 85...230...260V AC/DC; 50 ÷ 60 Hz (separated) (depending on version) or 19...24...50V DC and 16...24...35V AC (separated) External fuse (required) T - type, max. 2 A Power consumption max. 20 VA @ 85 ÷ 260V AC/DC max.
  • Page 6 User manual - METER SUR-W410 Thermocouple input K, S, J, T, N, R, B, E Thermocouple input range K: -200˚C ÷ +1370˚C S: -50˚C ÷ +1768˚C J: -210˚C ÷ +1200˚C T: -200˚C ÷ + 400˚C N: -200˚C ÷ +1300˚C R: -50˚C ÷ +1768˚C B: +250˚C ÷...

  • Page 7: Device Installation

    User manual - METER SUR-W410 Display LED, 5 digits, 100mm height, red, with 8-steps (depending on version) brightness regulation Data memory non-volatile memory, EEPROM type Protection level IP 30 Housing type Wall mounted Housing material aluminium + methyl polimethacrylate 578 x 208 x 102 mm Housing dimensions T-type casing: 230 x 140 x 96.5 mm...

  • Page 8: Unpacking

    User manual - METER SUR-W410 - All installation works must be conducted with a disconnected power supply. - Protecting the power supply connections against unauthorized persons must be taken into consideration. 4.1. UNPACKING After removing the unit from the protective packaging, check for transportation damage.

  • Page 9: Connection Method

    User manual - METER SUR-W410 4.3. CONNECTION METHOD Caution - Installation should be conducted by qualified personnel. During installation all available safety requirements should be considered. The fitter is responsible for executing the installation according to this manual, local safety and EMC regulations.
  • Page 10 User manual - METER SUR-W410 Due to possible significant interference in industrial installations appropriate measures assuring correct operation of the unit must be applied. To avoid the unit of improper indications keep recommendations listed below. – Avoid running signal cables and transmission cables together with power supply cables and cables controlling inductive loads (e.g.
  • Page 11 User manual - METER SUR-W410 +24V +5%, -10% Power Imax = 100mA (optional) (optional) supply DATA+ - Uo + DATA- (depending on version) n.c. n.c. n.c. n.c. n.c. n.c. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Figure 4.3.
  • Page 12 User manual - METER SUR-W410 Passive, isolated +24V +5%, -10% Power Current output Imax = 100mA (optional) 4÷20mA (optional) supply (optional) DATA+ - Uo + DATA- (depending on version) n.c. 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
  • Page 13 User manual - METER SUR-W410 internally connected 13 14 15 16 17 18 19 20 21 22 24V DC External power supply 18 19 20 21 22 Figure 4.10. Connection of 2-wire current converters internally connected 13 14 15 16 17...
  • Page 14 User manual - METER SUR-W410 internally connected 13 14 15 16 17 18 19 20 21 22 24V DC External power supply 18 19 20 21 22 Figure 4.12. Connection of voltage converters Temperature sensor can be connected to the device in typical 4-wire circuit (Figure 4.13a) or 3-wire circuit (Figure 4.13b).
  • Page 15 User manual - METER SUR-W410 breaks are detected within about 2 seconds. For connectors number 19 and 20 of RTD input it may take up to about 7 seconds. During detection measurements will be incorrect. If wire break is detected "S.Err" (sensor error) message is displayed.
  • Page 16 User manual - METER SUR-W410 Figure 4.15. Examples of suppression circuit connection: a) to relay terminals; b) to the inductive load 9 10 16 17 Logic controller Voltage input 24 V LED 10 mA R 2k2 9 10 16 17...
  • Page 17 User manual - METER SUR-W410 ACTIVE current output (optional) 11 12 Logic controller current input 0-20 mA Figure 4.17. Example of active current outputs connection (for device with active current output only) ACTIVE current output (optional) 11 12 Logic controller...

  • Page 18: Maintenance

    User manual - METER SUR-W410 4.4. MAINTENANCE The unit does not have any internal replaceable or adjustable components available to the user. Pay attention to the ambient temperature in the room where the unit is operating. Excessively high temperatures cause faster ageing of the internal components and shorten the fault-free time of the unit's operation.

  • Page 19: Principle Of Operation

    User manual - METER SUR-W410 6. PRINCIPLE OF OPERATION After turning the power supply on, device ID and software version are showed on the display, next the controller goes to the measurement mode. 6.1. MEASUREMENT MODE In the measure mode, the measurement results, converted over selected characteristic, are displayed on the LED display.

  • Page 20: Detection Of The Peak Values

    6.1.1. Detection OF THE PEAK VALUES The SUR-W410 meter is equipped with peaks detection function. It can detect a peaks of the input signal and display their values. Presets connected with this function are placed in ”HOLd”...
  • Page 21 User manual - METER SUR-W410 measure ”timE” ”timE” ”PEA” ”PEA” time real measurement result display value Figure 6.4. Process of peaks detection...

  • Page 22: Control Of The Relay Outputs

    User manual - METER SUR-W410 6.2. CONTROL OF THE RELAY OUTPUTS The control of the object (measured signal) is realized via relay outputs. If device is not equipped with one or more relay outputs, menus referring to this relays are not available.

  • Page 23: One Threshold Mode

    User manual - METER SUR-W410 6.2.1. One threshold mode 6.7 presents the principle of relay outputs operation for one threshold mode for an example values of other parameters. measured “SEtP” parameter displayed value signal (expected signal value) zone A “HYSt” parameter...

  • Page 24: Two Thresholds Mode

    User manual - METER SUR-W410 turned off (“modE” = ”oFF”) when input signal value is contained in zone A (6.7a). The parameter “AL” allow user to set the relay output behaviour in critical situations (e. g. input values exceeds permissible measurement range). User can select that the relays will be turned on, turned off,or not changed in critical situations.

  • Page 25: Device Programming

    User manual - METER SUR-W410 6.8 presents the principle of relay outputs operation for two thresholds mode for an example values of other parameters. In this mode parameter “SEt2” is accessible in common with “SEtP”, this parameter describes a second threshold of the relay output. The parameters “HYSt”, “modE”, “t on”, “toFF”, “unit”...

  • Page 26: Parameters Edition

    User manual - METER SUR-W410 Functions of the buttons while sub-menu and parameters choice: Selection of sub-menu or parameter for editing. Name of selected item (sub- menu or parameter) is displayed. Operation of [ENTER] button depend on present menu position: ENTER •...

  • Page 27: Switch Parameters ("List" Type)

    User manual - METER SUR-W410 Press [ENTER] at least 2 seconds to accept the changes, after that question “Set?” is displayed, and user must to confirm (or cancel) the changes. To confirm changes (and story it in EEPROM) press [ENTER] button shortly after “SEt?” is displayed. To cancel the changes press [ESC] button shortly after “SEt?”...

  • Page 28: Rel1" Menu

    User manual - METER SUR-W410 7.3.1. “ rEL1 ” menu This menu allows to configure the operation mode of relays. If there are few relay outputs available, then every output has its own configuration menu (e.g. menu “rEL2” for relay “R2”). Principle of the relays operation is described in paragraph CONTROL OF THE RELAY OUTPUTS.
  • Page 29 User manual - METER SUR-W410 zone. The bigger threshold means bigger one of “SEtP” and “SEt2” thresholds, the lower threshold means lower one of “SEtP” and “SEt2” thresholds. “modb” - the relay is controlled via RS-485 interface, independently on the input signal.

  • Page 30: Beep" Menu

    User manual - METER SUR-W410 • If option “noCH” is selected for “AL” parameter, behaviour of the relay may depend on “FiLt” parameter in some cases. If “FiLt” is set to big value and the input signal drops, result value of the measure will change slow, causes of turning on or off relay due to thresholds values.

  • Page 31: Inpt" Menu (Parameters Of Temperature Inputs)

    User manual - METER SUR-W410 ”tc t” - thermocouple input, type T, ”tc n” - thermocouple input, type N, ”tc r” - thermocouple input, type R, ”tc b” - thermocouple input, type B, ”tc E” - thermocouple input, type E.
  • Page 32 User manual - METER SUR-W410 “Lo C” These parameters describe the values displayed for minimum and maximum input “Hi C” current. For example, if input type is set to 4-20 mA “Lo C” parameter defines the value displayed when input current is equal 4 mA, and “Hi C” parameter defines the value displayed for 20 mA of input current.

  • Page 33: Outp" Menu

    User manual - METER SUR-W410 If input value is contained in the permissible range a proper result is displayed. If input signal exceeds this range (defined by “Lo r” and “Hi r”), “-Lo-” or “- Hi-” warning is displayed depend on input signal value.
  • Page 34 User manual - METER SUR-W410 ”0-20” - current output enabled with 0 ÷ 20 mA mode, “4-20” - current output enabled with 4 ÷ 20 mA mode, ”modb” - current output controlled via RS-485 interface. For passive current output: ”oFF”...

  • Page 35: Bri" Parameter

    User manual - METER SUR-W410 This parameter can be set from 0 to 19.9% (for active and passive current output) or from 0 to 9.9% (for active voltage output). In example on page 46 of the DISPLAY VALUES CALCULATION paragraph the procedure of the analogue outputs determining is presented in details.

  • Page 36: Secu" Menu

    User manual - METER SUR-W410 causes holding peak value until [ESC] button is pressed. If „HdiS”=”rEAL” then value "timE"=0.0 means no holding, “HdiS” - type of displayed values. ”rEAL” - current value is displayed, ”HOLd” - peak (drop) value is displayed, “H r1”...

  • Page 37: Edit" Parameter

    User manual - METER SUR-W410 possible values: ”1.2”, ”2.4”, ”4.8”, ”9.6”, ”19.2”, ”38.4”, ”57.6”, ”115.2”, which respond to the baud rates of 1200, 2400, 4800, 9600, 19200, 38400, 57600 and 115200 bit/s respectively, ”mbAc” - this parameter sets the access to the configuration registers of the device.

  • Page 38: Serv" Menu

    User manual - METER SUR-W410 „SEt?”. Press [ENTER] to acknowledge the restoring of factory settings or [ESC] to cancel. 7.3.16. ”SErv” menu This menu contains the parameters for authorized service only. To enter this menu proper service password must be entered. Improper settings can causes of damage of the...

  • Page 39: Menu Structure

    User manual - METER SUR-W410 7.4. MENU STRUCTURE Measurement mode Press and hold at least 2 seconds MENU MENU 4-digit user password entering (if it is different from „0000”) 0 _ _ _ ENTER ENTER ENTER Parameter MENU rEL1 SEtP...
  • Page 40 User manual - METER SUR-W410 See previous page ENTER ENTER Parameter MENU modE HOLd edition ENTER MENU timE Hdis MENU H r1 H r2 H r3 H r4 HOUt ENTER ENTER MENU Parameter SECu Scod edition ENTER MENU A r1...

  • Page 41: Over-Current Protection

    User manual - METER SUR-W410 8. OVER-CURRENT PROTECTION The current input of the device is equipped with over-current protection circuit. This circuit protects the standard resistor to damage. Maximum input current is set to 50mA (typical). When temperature of the standard resistor falls, the protection circuit will turn off himself automatically, and the device will measure the input current again.

  • Page 42: Linear Characteristic

    User manual - METER SUR-W410 9.1.1. Linear characteristic The normalized result is converted by fixed coefficients determined by “Lo C” and “Hi C” parameters (when the normalized results is equal 0, then value “Lo C” is displayed, and when the normalized results is equal 1, then value “Hi C” is displayed). Expression presented below...

  • Page 43: Square Root Characteristic

    User manual - METER SUR-W410 9.1.3. Square root characteristic The normalized result is rooted and further conversion is done as for linear characteristic. Conversion is made accordingly with the expression:  × "Hi C"−"Lo C"   "Lo C" , where W means the displayed value.

  • Page 44: Examples Of Calculations

    User manual - METER SUR-W410 Normalized measurement I (for 0-20 mA range) 0,35 5-elements characteristic X (PH) = „70.0.” Y (PH) X = „35.0.” Y (PL) X (PL) = „50.0.” X = „20.0.” Prąd wejściowy [mA] X = „90.0.” X = „100.0.”...
  • Page 45 User manual - METER SUR-W410 a) I =10 mA and I = 0,375 Accordingly to expression on page 42 for linear characteristic: 0,375 × [1200 -(- 300)] @ 562 and next, the “Lo C” value is added to the result , so the...
  • Page 46 User manual - METER SUR-W410 Example 6: The user defined characteristic Let the input mode = 4-20 mA, and the user selected the 10 segment characteristic. To do this it is necessary to enter X and Y coordinates of 11 points (see Menu ”inPt”).
  • Page 47 User manual - METER SUR-W410 Calculated I do not exceeds the output working range (3.8 - 21 mA). b) D = „20.5” According to formula from page 34: = (20.5-10.0) / (20.0-10.0) × 16 mA + 4 mA = 1.05 ·16 + 4 = 20.08 mA Calculated I do not exceeds the output working range (3.8 - 21 mA).

  • Page 48: The Modbus Protocol Handling

    User manual - METER SUR-W410 10. THE MODBUS PRO TOCOL HANDLING Transmission parameters: 1 start bit, 8 data bits, 1 or 2 stop bit (2 bits are send, 1 and 2 bits are accepted when receive), no parity control Baud rate:...
  • Page 49 User manual - METER SUR-W410 Register Write Range Register description “Pnt ”parameter in “InPt” menu (the copy of 03h register, decimal 0 ÷ 3 point position): 0 - “ 0”; 1 - “ 0.0”; 2 - “ 0.00”; 3 - “0.000”...
  • Page 50 User manual - METER SUR-W410 Register Write Range Register description “t on” parameter in “rEL1” menu, expressed in tenth of seconds or 0 ÷ 999 tenth of minutes depend on “unit” parameter - register no. 35h) “toFF” parameter in “rEL1” menu, expressed in tenth of seconds 0 ÷...
  • Page 51 User manual - METER SUR-W410 Register Write Range Register description “toFF” parameter in “rEL4” menu, expressed in tenth of seconds 0 ÷ 999 or tenth of minutes depend on “unit” parameter - register no. 4Dh) “unit” parameter in “rEL4” menu: 0 ÷...

  • Page 52: Transmission Errors Description

    Data byte count in answer frame DATA H,L Data byte (Hi and Lo byte) CRC L,H CRC error check (Hi and Lo byte) 1. Read of the displayed value (measurement), SUR-W410 device address = 01h: ADDR FUNC REG H,L COUNT H,L...
  • Page 53 User manual - METER SUR-W410 ADDR FUNC BYTE C DATA H,L CRC L,H DATA H, L - displayed value = 255, no decimal point. Decimal point position can be read from reg. 03h. b) The answer (if an error occur):...
  • Page 54 User manual - METER SUR-W410 DATA H - 0 DATA L - 4, new baud rate 19200 baud Device do not reply to BROADCAST-type messages. 5. Read of the registers 1, 2 and 3 in one message (example of reading a number of...

  • Page 55: Default And User's Settings List

    User manual - METER SUR-W410 11. DEFAULT AND USER'S SETTINGS LIST Desc. Parameter Description Default value User's value page Parameters of relay R1 operation (“rEL1” menu) SEtP Relay R1 threshold 20.0 SEt2 Relay R1 second threshold 40.0 HYSt Hysteresis of relay R1...
  • Page 56 User manual - METER SUR-W410 Desc. Parameter Description Default value User's value page t on Turn on delay of relay R4 toFF Turn off delay of relay R4 unit Unit of “t on”, “toFF” parameters of relay R4 Reaction for critical situation of relay R4 Activation of acoustic signal (menu “bEEP”)
  • Page 57 User manual - METER SUR-W410 Desc. Parameter Description Default value User's value page Hi r Extension of the top of the nominal output range 5.0 (%) Current output value on critical exception 22.1 (mA) Active voltage output configuration (“OUtP” menu)
  • Page 58 User manual - METER SUR-W410 Desc. Parameter Description Default value User's value page rESP Additional delay of answer transmission Configuration of numerical parameters edition Edit Numerical parameters edit mode...
  • Page 59 User manual - METER SUR-W410...
  • Page 60 SIMEX Sp. z o.o. ul. Wielopole 11 80-556 Gdańsk Poland tel.: (+48 58) 762-07-77 fax: (+48 58) 762-07-70 http://www.simex.pl e-mail: info@simex.pl...

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