GF DSR 100 Instruction Manual
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GF DSR 100 Instruction Manual

Electrical position indicator
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GF Piping Systems
Instruction Manual
Betriebsanleitung
Elektrischer Rückmelder Typ DSR 100, 101, 201
Electrical Position Indicator Type DSR 100, 101, 201

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Summary of Contents for GF DSR 100

  • Page 1 GF Piping Systems Instruction Manual Betriebsanleitung Elektrischer Rückmelder Typ DSR 100, 101, 201 Electrical Position Indicator Type DSR 100, 101, 201...
  • Page 2 Wichtige Information Die technischen Daten sind unverbindlich. Sie gelten nicht als zugesicherte Eigenschaften oder als Beschaffenheits- Elektrostatische Entladungen durch Berühren der oder Haltbarkeitsgarantien. Platinen können zur Zerstörung einzelner Bauteile Änderungen vorbehalten. führen. Wir verweisen auf entsprechende Es gelten unsere Allgemeinen Verkaufsbedingungen.

  • Page 3: Table Of Contents

    5. Anbausatz mit Sichtfenster zu MV DIASTAR DN 5–DN 50 5.3 DSR-0-Stellungsregler inkl. Anbaukonsole zu PA 30–PA90 Anbausatz für Dreharmaturen 6. Anschlüsse Pneumatisch 6. Elektrisch 7. Justierung des Stellungsreglers 8. Störmeldeausgang 9. Fehlersuchliste 10. Ersatzteile/Baugruppen Instruction Manual Electro-pneumatic Positioner Type DSR 100/101/01 ‡...

  • Page 4: Allgemeine Merkmale

    AUF-/ZU-Armaturen betrieben, sondern von externen analogen Führungsgrössen angesteuert. Mit den Stellungsreglern Typ DSR 100, 101, 10 können die pneumatischen Antriebe Typ DIASTAR sowie die Drehantriebe Typ PA 30–PA 70 als Stellungsregler für 0°–90°  ) eingesetzt werden.

  • Page 5: Technische Daten

    2. Technische Daten Stellsignal 4–0 mA, –10 V Hilfsenergie, elektrisch 4 VDC +/–10% Hilfsenergie, pneumatisch 3–6 bar Hubbereich Typ 100 3–5 mm, (DN 15–DN 50) Typ 101 9–50 mm, (DN 65–DN 150) Typ 01 Drehantriebe bis 90° Anbau an Stellgerät über standardisierte Anbausätze, bei Bedarf auch mit optischer Hubanzeige Anpassung von Hub und Nullpunkt...

  • Page 6: Abmessungen Und Gewichte

    3. Abmessungen und Gewichte Drehregler mit Anbausatz ISO DSR 201 Mass Hubregler mit Anbausätze Sichtfenster DSR 100 Mass DSR 101 Mass Hubregler mit Anbausätze ohne Sichtfenster DSR 100 Mass DSR 101 Mass ‡...

  • Page 7: Aufbau Des Stellungsreglers Auf Den Pneumatischen Antrieb Diastar Und Pa 30 - Pa

    4. Aufbau des Stellungsreglers auf die pneu- matischen Antriebe DIASTAR und PA 30 – PA 90 Anbausatz ohne Sichtfenster zu Anbausatz mit Sichtfenster zu MV DIASTAR DN 15 –DN 150 MV DIASTAR DN 15 –DN 150 Anbausatz zu PA 30 –PA 90 ‡...

  • Page 8: Installation Und Mechanische Prüfung

    5. Installation und mechanische Prüfung 5.1 Anbausatz ohne Sichtfenster zu MV DIASTAR DN 15 –DN 150 5.1.1. Entfernen des Anzeigestiftes. Achtung: Anzeigestift hat ein Linksgewinde. Anstatt des Anzeigestifts verwendet man ein Anschlussstück (siehe unten) Achtung: 5 verschiedene Einbauversionen gemäss untere Tabelle. Aussen-Ø...

  • Page 9: Anbausatz Ohne Sichtfenster Zu Mv Diastar Dn 5-Dn

    5.1 Anbausatz ohne Sichtfenster zu MV DIASTAR DN 15–DN 150 5.1.3 Die Nadel (1) wird mit den dazu- gehörigen Elementen (Anzeigescheibe  entfernen) im Anschlussstück (1–5)  zentriert (DN 100–150 zusätzlich den   Nadelschutz auf die Nadel stecken und ...

  • Page 10: Anbausatz Mit Sichtfenster Zu Mv Diastar Dn 5-Dn

    5.2 Anbausatz mit Sichtfenster zu MV DIASTAR DN 15–DN 150 5..1 O-Ring (1) in die vorgesehene Nut im Anbausatz () legen. 5.. Anbausatz auf den MV-DIASTAR auf- schrauben (Kontrolle der Distanz H siehe unten).  5..3 Nadel (3) auf MV DIASTAR Anzeigstift ...
  • Page 11 5.3 DSR-201-Stellungsregler inkl. Anbaukonsole zu PA 30– PA 90 5.3.1 Anzeiger (4) ist an Nadel (5) mit  Gewindestift (3) unlösbar festge-  (3x) schraubt. Gewindestift (3) muss   parallel zu Stellanzeiger () aus-   gerichtet werden. Adapter (6) von ...

  • Page 12: Anschlüsse

    6. Anschlüsse 6.1 Pneumatisch Zuluftdruck Die Zuluft mit Anschluss «P» verbinden (G ⁄ “). Der Zuluftdruck muss mindestens dem auf dem Typenschild angegebenen Wert entsprechen und darf 6 bar nicht übersteigen. Die Zuluft erfordert eine Filterung von mindestens 5-10em. 6.2 Elektrisch Elektrische Anschlüsse Für den elektrischen Anschluss der Stellsignallei- tung (Sollwert) wird ein verdrilltes Kabel empfohlen.
  • Page 13 Anschlussplatine Erdungsanschluss Stellsignal 4 V-Versorgung Anschlüsse Stellsignal Strom –I: Stellsignal Strom wahlweise Stellsignal Spannung –U: Stellsignal Spannung +4 V: Versorgungsspannung 0 V: Versorgungsspannung (0 V) K1.1: Fehlermeldeausgang K1.: Fehlermeldeausgang Sonstiges Verbindung Schnittstellenkabel zum PC (Konfigurierung) Zuluft-Ventil zum Antrieb wird geöffnet (Inbetriebnahme) OUT: Abluft-Ventil zum Antrieb wird geöffnet...

  • Page 14: Justierung Des Stellungsreglers

    7. Justierung des Stellungsreglers 7.1 Justierung des Stellungsreglers Typ Die Justierung des Stellungsreglers wurde im Werk vorgenommen. Sie ist normalerweise nur nach einem evtl. Austausch erforderlich (siehe Kapitel 4) und wird wie folgt durchgeführt: 7.1.1 Automatische Justierung: – Beide Tasten «IN» und «OUT» gleichzeitig drücken, bis die Leuchtdiode (LED) blinkt (nach ca.

  • Page 15: Störmeldeausgang

    8. Störmeldeausgang Bei Bedarf kann das Signal eines Störmeldeaus- gangs (Klemmen K1.1 und K1.) zur Beurteilung der Ventilfunktion ausgewertet werden. Der Störmelde- ausgang wird aktiv, wenn der Regler nicht in der Lage ist, den Istwert (Hub) dem Sollwert (Stellsignal) nachzuführen (z.B. bei ausgefallenem oder zu nied- rigem Zuluftdruck).

  • Page 16: Ersatzteile/Baugruppen

    DSR 101 DSR 20 Code Code Code 199 190 410 199 190 411 199 190 412 Anbaussatz zu Typ DSR 100 ohne optische Stellungsanzeige für Diastar DN 15–50 DN Baureihe 028-FC Baureihe 025-FC Code Code – 199 190 414 199 190 414...
  • Page 18 Important Information The technical data is not binding and not an expressly warranted characteristic of the goods. It is subject to change. Please Electrostatic discharge caused by touching the consult our General Conditions board can damage certain components. of Supply. We recommend installing the necessary precau- tions, such as an antistatic workplace, appropriate connection to a metal waterpipe, etc. To warrant adequate protection against accidental contact per DIN/EN 60355-1, the external cable installation should be insulated accordingly, i.e. protected against contact. Attention: This manual is not to be applied alone, but should be used in conjunction with the instruction manual for the valve onto which the actuator is mounted or shall be mounted. Work on the actuator may only be done by an authorized technician. According to the machine guideline 98/37/EG (previously 89/392/EWG), these actuators/valves are not considered machines, but may be built into an installation which is considered a machine. Under such circumstances, the following infor- mation must be noted. Please note: We explicitly specify that operation is prohibited until it has been made certain that the machine (equipment), into which this product has been built, corresponds to the regulations of the EC Machine Guideline 98/37/EG (previously 89/392/EWG).
  • Page 19 Table of Contents Page 1. General features 2. Technical data 3. Dimensions and weight 4. Mounting the positioner on the DIASTAR pneumatic actuator and PA 30–PA 90 5. Installation and mechanical check 5.1 Mounting kit without window for DV DIASTAR DN 5–DN 50 5.2 Mounting kit with window for DV DIASTAR DN 5–DN 50 5.3 DSR-20 Positioner incl. mounting bracket for PA 30–PA 90 mounting kit for rotary valves 6. Connections Pneumatic 6.2 Electric 7. Adjusting the positioner 8. Failure signal 9. Troubleshooting 10. Spare parts/Subassemblies ‡...

  • Page 20: General Features

    1. General features Pneumatically operated valves are being used increasingly not only as OPEN/CLOSED valves, but are being controlled by external analog command variables. With the DSR 100, 101, 102 positioners, DIASTAR pneumatic actuators and rotary actuators type PA 30–PA 70 for 0°–90°  ) can be used as positioners. The positioners can be mounted on order in the plant or retrofitted later in the field. ‡...

  • Page 21: Technical Data

    2. Technical data Control signal 4–20 mA, 2–10 V Auxiliary energy, electric 24 VDC +/– 10% Auxiliary energy, pneumatic 3–6 bar Stroke range Type 100 3–25 mm, (DN 15–DN 50) Type 101 9–50 mm, (DN 65–DN 150) Type 201 Rotary actuator up to 90° Mounting on control device via standardized mounting kit, if required also with optical indicator Adjustment of stroke and zero point self-learning Air delivery (at 6 bar supply air) 30 Nl/min. 100 Nl/min. (optional) Air consumption none Allowable ambient temperature –10 to 75°C Protection rating per DIN 40050 IP 65 Function For single acting actuators (FC) and rotary actuators (FC) Material Housing PA 6.6 polyamide, fiberglass reinforced Base plate Aluminium, black anodized ‡...

  • Page 22: Dimensions And Weight

    3. Dimensions and weight Rotary positioner with mounting kit ISO DSR 20 Unit 175 Stroke positioner with mounting kits with window DSR 100 Unit 180 DSR 101 Unit 227 Stroke positioner with mounting kits without window DSR 100 Unit DSR 101 Unit ‡...

  • Page 23: And Pa 30-Pa

    4. Mounting the positioner on the pneumatic actuators DIASTAR and PA 30 – PA 90 Mounting kit without window for Mounting kit with window for DV DIASTAR DN 15 – DN 150 DV DIASTAR DN 15 –DN 150 Mounting kit for PA 30 –PA 90 ‡...

  • Page 24: Installation And Mechanical Check

    5. Installation and mechanical check 5.1 Mounting kit without window for DV DIASTAR DN 15 –DN 150 5.1.1. Remove the position indicator. Attention: Position indicator has left-hand thread. Instead of the position indicator, an adapter (see below) is used. Attention: 5 different installation versions according to table below. Outer Ø ➤ ➤ * adapters 1 2 3 4* 5 2 + 3 together Outer Ø Adapter 96 mm 120 mm 150 mm 180 mm 276–331 mm 5.1.2. Turn the adapter belonging to the DV DIASTAR...

  • Page 25: Mounting Kit Without Window For Dv Diastar Dn 5-Dn

    5.1 Mounting kit without window for DV DIASTAR DN 15 – DN 150 5.1.3 The needle (¢2) is centered in the  adapter (¢–5) with the corresponding  parts (remove indicator disk). (For DN   100–150 also place the needle  protector on the needle and then –    insert in adapter). 5.1.4 Place o-ring (6) on adapter (7) and screw onto DV DIASTAR (Check the distance Yu, see below). 5.1.5 Insert DSR positioner (8) in adapter (7)  and fasten with threaded studs (9).

  • Page 26: Mounting Kit With Window For Dv Diastar Dn 5-Dn

    5.2 Mounting kit with window for DV DIASTAR DN 15 –DN 150 5.2.1 Place the o-ring (1) in the slot provided in the mounting kit (2). 5.2.2 Screw the mounting kit onto the DV- DIASTAR (Check the distance H, see below).  5.2.3 Mount the needle (3) on DV DIASTAR  (3x) (For DN 100–150 place the needle  protector on the needle and then insert  in adapter).   5.2.4 Mount the DSR positioner (4) on the  adapter of the mounting kit (2) and  fasten with threaded studs (5).

  • Page 27: Dsr-20 Positioner Incl. Mounting Bracket For Pa 30-Pa

    5.3 DSR-201 positioner incl. mounting bracket for PA 30– PA 90 5.3.1 The indicator (4) is fixed to the  needle (5) with threaded stud (3)  (3x) and cannot be removed. The th-   readed stud (3) must be aligned   parallel to the position indicator (2).   Remove the adapter (6) from the   DSR positioner (1) by loosening the threaded studs (7). 5.3.2 Attach the adapter (6) on the moun- ting bracket (10) with Allen screws (14) and washer. Fasten the moun- ting bracket (10) to the pneumatic actuator (11) through the spring Connector A washers (15), cylindrical Allen  screws (16) and the distance bushes ...

  • Page 28: Connections Pneumatic

    6. Connections 6.1 Pneumatic Supply air pressure The supply air is connected via Connector «P» (G ⁄ “). The supply air pressure must correspond to the minimum value indicated on the typeplate. It must not exceed 6 bar as otherwise malfunctions can occur and requires 5-10em filtering. 6.2 Electric Electrical connections For the electrical connection of the control signal (set value), a twisted cable is recommended. The power supply connection should be done via a separate cable and the system should also be groun- ded (grounding on the board). The terminal screws for the individual connections are accessible when the cover of the positioner is removed (see Wiring Diagram on page 29). ‡...
  • Page 29 Connector board Ground connector Control signal 24 V supply Connections +I: Control signal current –I: Control signal current selectively +U: Control signal voltage –U: Control signal voltage +24 V: Supply voltage 0 V: Supply voltage (0 V) K1.1: Failure signal connector K1.2: Failure signal connector Other PC: Interface cable to PC (configuration) IN: Supply air valve for actuator is opened (installation) OUT: Outgoing air valve for actuator is opened (installation) LED: Light-emitting diode for adjustment (installation) and failure signal (failure signal if misfunction) ‡...

  • Page 30: Adjusting The Positioner

    7. Adjusting the positioner 7.1 Adjusting the DSR type positioner The positioner was calibrated before leaving the plant. Generally, adjustments are only necessary if a replacement was done (see Chapter 4), in which case you proceed as follows: 7.1.1 Automatic adjustment: – Press both «IN» and «OUT» simultaneously until the LED blinks (after about 2–3 seconds) and then let go. – The valve does several stroke movements (open/ close), the end of which is indicated by the stea- dy burning of the LED. Confirm the adjustment by pressing the IN/OUT buttons simultaneously within 3 seconds. If the LED blinks, there is an error (see page 31). 7.1.2 Manual adjustment: (generally not required) – Press both «IN» and «OUT» simultaneously until the LED blinks (after about 2–3 seconds) and then let go. – The valve does several stroke movements (open/ close), the end of which is indicated by the steady burning of the LED. If the LED blinks, there is an error (e.g. not enough supply air pressure).

  • Page 31: Failure Signal

    8. Failure signal If necessary, the failure signal (terminals K1.1 and K1.2) can be used to analyze valve function. The fai- lure signal is activated if the positioner is not able to comply the actual value (stroke) with the set value (control signal); for example if there is no or too low supply air pressure. In this case, the LED on the connector board lights up. Direct circuit: Us = signal voltage No failure function: low signal Failure function: 0.5 Hz impulse max. working voltage: U =24 V DC B,max external load R: e.g. 470 Ω max. signal current: = 50 mA s,max Relay (recovery diode for inductive loads!) 9. Troubleshooting Problem Possible causes Controller fails/ – Connected incorrectly does not work (electr. and pneum.) – Operating error – Control pressure too high – Electronics defective – Sensor defective – Transport damage ‡...

  • Page 32: Spare Parts/Subassemblies

    10. Spare parts/Subassemblies Order numbers for DSR 100, 101, 201 Please note: For installation of DSR type positioners, both the positioner and the corresponding mounting kit must always be ordered. Digital electro-pneumatic positioner Type DSR 100/101/201 Other versions and accessories on request Diastar Diastar Rotary actuator DN 15–50 FC DN 65–150 FC pneumatic FC DSR 100 DSR 101 DSR 201 Code Code...
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  • Page 36 GF Piping Systems Worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries www.gfps.com Argentina / Southern South America Denmark / Iceland Malaysia Singapore Georg Fischer Central Plastics Sudamérica S.R.L. Georg Fischer A/S George Fischer (M) Sdn. Bhd.

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