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Summary of Contents for Sacred Sun FCP
- Page 1 FCP Battery Installation and Operation Instruction Shandong Sacred Sun Power Sources Co., Ltd.
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Page 2: Table Of Contents
Contents Battery Mold Decomposition Diagram ............01 Battery Accessories List .................01 Battery Rack Installation Procedures ............05 Safety Cautions ....................12 5. Matters Requiring Safety Cautions ...............13 Use Environment and Use Conditions ............14 Handling When Commencing Use ..............15 Everyday Maintenance and Handling ............19 Measures at Abnormalities... -
Page 3: Battery Mold Decomposition Diagram
1. Battery mold decomposition diagram: Unit brace Terminal block Battery Barrier Terminal Insulating base block Base fixing plate 2. Battery accessories list 2.1 Rack accessories Name Type Quantity Remark Base... - Page 4 Name Type Quantity Remark Unit brace FCP-500: 218×24×4 218×24×4 Barrier FCP-1000: 980×42×3 980×42×3 Terminal block fixing J00109610102 plate FCP-500 WX-195 Insulating base FCP-1000 WX-121...
- Page 5 Spring washer Fixing bolt GB/T70.1-2008-M8×16 Flat washer GB95-2002-C-Ø8 1Bag GB/T41-2000-C-M8 Fixing bolt GB/T70.1-2008-M8×25 Flat washer GB95-2002-C-Ø8 1Bag (only for FCP-1000) GB859-1987- Ø8 Spring washer Fixing bolt GB/T70.1-2008-M8×25 Flat washer GB95-2002-C-Ø8 1Bag (only for FCP-1000) GB859-1987- Ø8 Spring washer GB/T41-2000-C-M8 GB/T5781-2000-M14×4...
- Page 6 WX-089 Locating pins Unloading valve tool WX-251 QC passed 1 set Packing list 1 set 2.2 Connectors part Name Type Quantity Remark FCP-500: OX185/240 battery connection between layers FCP-1000: OX185/380 FCP-500: OXD150/185 battery connection of output FCP-1000: OXD185/180 Rigid connector...
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Page 7: Battery Rack Installation Procedures
Name Type Quantity Remark FCP-1000 224×50×5 FCP-500: WX-249 Protection for rigid connector FCP-1000: WX-250 Inner hexagon GB/T70.1-200 screw 8-M10×25 GB95-2002-C- Flat washer Ø10 GB859-1987- Spring washer Ø10 Hexagon spanner Packing list 1 set QC passed 1 set 1Bag label (1 to 24) - Page 8 3.2.4 Battery mold rack using expansion bolts on the battery mold rack and ground fixed, in order to achieve the purpose of prevent shock. 3.3 The placement location of battery mold rack: 3.3.1 Referring to the installation size of battery mold rack, select the appropriate placement position, and cleared the ground.
- Page 9 3.4 Battery mold rack assembly: 3.4.1 First, fix the bottom of the unit mold on the base. Opening toward the front side Align the upper surface 3.4.2 Using the positioning pins to fix position when installation. Use two locating pins calibration two pairs of diagonally arranged holes in 4 holes.
- Page 10 3.4.4 When using back to back installation, the back to back mold also needs to be fixed together by bolts. Placed back to back 3.5 Battery installation 3.5.1 Refer to “Battery connection drawing”, put the batteries into the unit mold, and note the battery polarity. 3.5.2 1000Ah battery need to use auxiliary lifting board installation, pay attention to the battery tilt angle when the lifting, as the below figure show.
- Page 11 Unloading valve tool 手 The method of take-off safety Safety valve valve The height of safety valve is the same with the external Rubber The standard of tightness 3.5.3 Finally, put the battery barrier in place, between every two batteries need one barrier. Barriers 3.6 Terminal Block and the positive and negative cable installation: 3.6.1 Firstly need to install the terminal fixing plate to the battery pack's positive and negative leads to location,...
- Page 12 Insulation base placement Terminal block fixed plate Battery positive connection cable Note: place direction is outward Align notches installation 3.7 Battery connection 3.7.1 Refer to “Battery connection drawing”, installation battery connection accessories and bolts, the torque is less than 17.5N.m 3.7.2 After connected the battery connection accessories, carefully check the bolts if there is loosening.
- Page 13 Positive protection Rigid cover red, connector negative is black 3.7.4 The finished connected battery mold drawing as below.
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Page 14: Safety Cautions
Storage batteries differ from general household products, in that the batteries themselves maintain energy, while also exchanging energy duringthe discharge and charge stages. Because of these traits, this is a product that can cause serious dangers if handled incorrectly. Storage batteries will deteriorate and reach the end of their service lives depending upon the years of use or the number of times of charge and discharge, and thus should be replaced before reaching the end of such lifespans. -
Page 15: Matters Requiring Safety Cautions
2. Matters Requiring Safety Cautions 2.1 Explosions, Fires from Hydrogen Gas Because storage batteries generate hydrogen gas, fire, short circuits between the (+) and (–) terminals and other conditions can cause ignited explosions or fires. Rooms should be well ventilated to maintain hydrogen gas concentration at Explosion Danger 0.8% or less. -
Page 16: Use Environment And Use Conditions
3. Use Environment and Use Conditions For the environment and conditions under which storage batteries are used, exercise caution on the following points. The surrounding vicinity temperature sphere under which this storage battery may be used is from –0 to +45℃. Using the battery in temperatures other than those in this range will accelerate degradation, cause freezing, abnormal heating and other conditions that can result in breakage, Keep Away from... -
Page 17: Handling When Commencing Use
attachments. 4.2 Installation and Connecting Install batteries with the correct polarity ( ＋ , － ). Installing batteries with the polarity reversed can result in fire or damage to the batteries or chargers. Do not tighten the bolts and nuts to any torque other than the stipulated values. Combustion Danger Tightening to other torque can cause damage to the terminals through sparking or deformation. - Page 18 Connect fabric belts to the M12 eyebolt nuts at four points in the channels of the unit battery placed on its side. Lift the unit battery with a lifter or the like using the belts connected at the four points. (See Figure 2.) Figure 2 ...
- Page 19 ④ Connection of connecting plate Install batteries with the correct polarity (＋,－). Installing batteries with the polarity reversed can result in fire or damage to the batteries or chargers. Do not tighten the bolts and nuts to any torque other than the stipulated values. Tightening to other torque can cause damage to the terminals through sparking or deformation.
- Page 20 ③ Installing the units on the second and higher stages Install the unit on the second stage in the same way as on the first stage. Temporarily secure the upper and lower unit together using the bolts and nuts with two washers. ...
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Page 21: Everyday Maintenance And Handling
This is caused by the gas absorption reaction at the negative plate, a distinguishing factor of the FCP type lead acid batteries, and observations should be made of the trends through the time of the six-month inspection. - Page 22 FCP type stationary lead acid batteries incorporate the control valve under the vent plug. Neither the vent plug nor the control valve should ever be removed, because this can result in performance degradation, shortened service life, damage and other problems in the storage battery.
- Page 23 Note: “C₁₀” expresses the 10-hour-rate capacity value. Table 4: Maximum Current (A) Charge 0.2C Discharge 0.4C 0.1CA Fig. 5 The relationship between SOC and discharge current Recommended operation range) 5.3 Charge (1)Equalizing charge Partially charged batteries should be given an equalizing charge at least once a week. Use the following equalizing charge method.
- Page 24 Explosion Danger FCP type stationary lead acid batteries incorporate the control valve under the vent plug. Neither the vent plug nor the control valve should ever be removed, because this can result in performance degradation, shortened service life, damage and other problems in the storage battery.
- Page 25 (1) One-Month Inspection Item Details Standard Measures Total voltage during Check voltage Equalizing charge voltage When deviating from (2.45V/cell) × number of recovery charge or indication value on panel standard, adjust equalizing charge (❉1) surface voltmeter(❉2) cells. equalizingcharge voltage (2.45V/cell) × number of cells.
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Page 26: Measures At Abnormalities
formation in cubicles, corrosion. prevention, coat battery box, platforms, otherwise repair. When connecting plates, there damage connecting wires, electrolyte leakage in the terminals, etc. battery, investigate cause, and replace the batteries on which any items are damaged. ④ Temperature Measure temperature in 40℃... -
Page 27: Measures When Suspending Use
Such heating can be the cause of storage battery breakage or fire damage. When there is breakage in a storage battery container or lid, halt use and contact the manufacturer. Such conditions can result in combustion or smoking caused by ignited explosion or electrolyte leakage. ... -
Page 28: Measures For Product Disposal
Expected cycle life is not a guaranteed value. Table 5: Expected Cycle Life Storage Battery Type Expected Cycle Life (25℃) FCP type 4200 cycles (DOD70%) Warning: Continuing to use batteries after the time to replace them has passed can cause them to deform, leak... - Page 29 11.Troubleshooting Condition Causes Measures Wide gaps in storage battery (a) Faulty equalizing chargevoltage (a) Correcting set voltage value. voltage (diversion from setting. (b) Reinspect at fully charged manufacturer-stipulated values) (b) Post-discharge charge not conditions. conducted properly. When reinspection results show (c) Combination with abnormal storage disparity with standard value, arrange battery.
- Page 30 12.Batery setting charging/discharging parameters Parameter type FCP-1000 Setting parameters FCP-500 Setting parameters Max. continuous charging current(A) 0.2C 0.3 C Floating charging voltage (V) 2.23V/cell 2.23V/cell Daily charge voltage (V) 2.45V/cell 2.45V/cell Equalizing charge voltage (V) 2.45V/cell 2.45V/cell Recommended equalizing charge period...
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