Sacred Sun GFMG Series Technical Manual

Valve-regulated sealed lead acid battery

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Summary of Contents for Sacred Sun GFMG Series

  • Page 2: Table Of Contents

    Contents Chapter I: Product Introduction Product Characteristics ....................01 Main Applications ......................02 Battery Construction ....................02 General Specification ....................03 VRLA Technology ......................05 Chapter II: Electrical Characteristics Discharge Characteristic Curve ...................06 Charge Characteristic Curve ..................07 Performance Data ......................08 Chapter III: Operation and Maintenance Security Instruction ......................12 Operation Parameters ....................13 Factors Influencing Capacity .................15...
  • Page 3: Chapter I: Product Introduction

     Terminal posts High-conductivity terminals with threaded inserts ;  Posts sealing Double sealing structure ;  Vents Sacred Sun Patent, two-layer and explosion-proof acid filter valve;  Electrolyte Absorbded sulfuric acid;  Plates suspension Bottom supported ;  Inter-cell connectors Insulated rigid copper ;...
  • Page 4: Main Applications

    Main Applications  Telecommunications;  Emergency power;   Electrical Power plants and substation  Transportation Standards  GB/T19638.2-2005  IEC60896-21/22:2004  Eurobat guide  Installation compliant with EN50272-2 Battery Construction GFMG-560 for Example...
  • Page 5: General Specification

    General Specification 2V series G - X X X X Rated capacity at C High power Sealed Valve regulated Stationary 6V/12Vseries G - X X X X Rated capacity at C High power Sealed Valve regulated Stationary Cell number...
  • Page 6 GFMG series Table 1-1 GFMG series general specification Rated Dimensions (mm) Capacity Internal Rated Weight Short Circuit Terminal (Ah,25℃) Battery Type Resistance Terminal Type Voltage (V) (kg) Current (A) Layout Total (mΩ,25℃) Length Width Height 1.80V/cell Height M8× Φ GFMG-200 13.5...
  • Page 7: Vrla Technology

    VRLA Technology The electrochemical reaction of batteries in charge and discharge process as follows: Discharge + Pb PbSO + 2H O + PbSO Charge In the final stage of charge process, active substance in positive plate transformed to lead dioxide, negative plate has not reached fully charged stage, the process of active substance in negative plate transformed to spongy lead has not finished, oxygen gas generated in positive plate reaches the negative plate through separator pores and reacts active substance in negative plate, resulting...
  • Page 8: Chapter Ii: Electrical Characteristics

    Series at different discharge rate at ambient temperature 25℃.Table 2-2 is constant current discharge data, customers could choose battery accordingly. Figure 2-1 Discharge characteristic curve under different discharge rates (25℃) Table 2-1 GFMG series battery end voltage at different discharge rate(25 ℃) Discharge Rate (A) End Voltage (V) I≤0.01C...
  • Page 9: Charge Characteristic Curve

    Charge Characteristic Curve Figure 2-2 is the battery charge characteristic curves with constant voltage of 2.35V / cell, limited current of 0.1C A, Charge the battery for 25 hours after fully discharged battery and the charged capacity can be as high as the 104% of the discharged capacity. Figure 2-2 Charge characteristic curve...
  • Page 10: Performance Data

    Performance Data Constant current discharge data Table 2-2 GFMG Battery Constant Current Discharge Data Sheet (Amperes, 25 ℃) Constant Current Discharge Data Sheet (25℃)-------Amperes(A) Discharge Time End Voltage Battery Type (V/cell) 5 min 10 min 15 min 20 min 30 min 1.5 h 10 h 1.60V...
  • Page 11 Table 2-2 GFMG Battery Constant Current Discharge Data Sheet (Amperes, 25 ℃) Constant Current Discharge Data Sheet (25℃)-------Amperes(A) Discharge Time End Voltage Battery Type (V/cell) 5 min 10 min 15 min 20 min 30 min 1.5 h 10 h 1.60V 1406 1069 94.6...
  • Page 12 Constant power discharge data Table 2-3 GFMG Battery Constant Power Discharge Data Sheet (W/cell, 25 ℃) Constant Power Discharge Data Sheet (25℃)-------Watt (W) Discharge Time End Voltage Battery Type (V/cell) 5 min 10 min 15 min 20 min 30 min 1.5 h 10 h 1.60V...
  • Page 13 Table 2-3 GFMG Battery Constant Power Discharge Data Sheet (W/cell, 25 ℃) Constant Power Discharge Data Sheet (25℃)-------Watt (W) Discharge Time End Voltage Battery Type (V/cell) 5 min 10 min 15 min 20 min 30 min 1.5 h 10 h 1.60V 2049 1734...
  • Page 14: Chapter Iii: Operation And Maintenance

    Chapter III: Operation and Maintenance Security Instruction Please read these instructions carefully in order to make correct, safe, and effective operation. This manual provides you with very important installation and operation guidelines, which will guarantee your equipment an optimal performance and longer service life. For your safety, please do not open battery by yourself, only professionals shall be allowed to open and maintain the battery ;...
  • Page 15: Operation Parameters

    Operation Parameters GFMG series batteries could be used in ambient temperature of -15 ℃ ~45 ℃ , and the recommended operation temperature is 25±5℃,higher or lower temperature will shorten battery service life. Table 3-1 Switching power supply parameters recommended setting table (48V system)
  • Page 16  According the communication state power supply condition, line introduction and operation sate, the city power supply can be divided into four types; divided conditions shall meet the following requirements: I Type power supply : Introduction of each supply line from two independent power supply, the power supply is stable and reliable.
  • Page 17: Factors Influencing Capacity

    3 hours discharge rate. Battery capacity contains rated capacity and actual capacity, for GFMG series battery rated capacity please refer to Table 1-1. Actual capacity is fact quantity of electricity battery discharge under certain condition, it is equal to discharge current multiply discharge time, unit is Ah.
  • Page 18: Temperature And Floating/Equalizing Charge Voltage

    Figure 3-1 GFMG series temperature effect on battery capacity curve. Temperature and Floating/Equalizing Charge Voltage Choose suitable floating charge voltage is for reaching perfect service life and rated capacity, if floating charge voltage is over high, floating current will be large accordingly, that will enhance plate corrosion speed and battery water loss, then shorten battery service life;...
  • Page 19: Temperature Effect On Battery Service Life

    25℃, the service life of the battery will be shortened by half as the temperature increasing by 10℃, shown in Figure 3-2. Figure 3-2 GFMG series temperature effect on battery service life curve Charge Requirement...
  • Page 20  Running in full-floating operation for three months, or when there are more than two batteries with voltage of lower than 2.18V.  The battery will be out of work beyond 3 months. Recommended charge method as follows:  Using the constant current 0.1C A~0.15C A charging the battery group to the battery average voltage reach to equalizing voltage, then switch to using the constant equalizing...
  • Page 21: Storage

    Floating charge Floating operation is the best operation condition for battery. In floating operation, the battery keep fully charged state, under this condition, battery could reach the longest service life. For floating operation, the charge voltage should be suitable adjusted according to ambient temperature as shown in Table 3-2.
  • Page 22 Quarterly Maintenance  Repeat every item of monthly inspection.  Measure and record the floating voltage of each on-line battery. After temperature emendation, if more two batteries with a voltage of lower than 2.18V, the battery system needs equalizing charge. If the problem is not solved, go on annually maintenance even three yearly maintenance items.
  • Page 23 No.1,Shengyang Road, Qufu City, Shandong Province,273100,P.R.China Tel:0086-537-4438666-6028 Fax:0086-537-4411936 E-mail:sales@sacredsun.cn...

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