Jungheinrich EFG 213 Operating Instructions Manual

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EFG 213-320

Operating Instructions

51099986

07.11

https://www.besttruckmanuals.com/

06.08-

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Summary of Contents for Jungheinrich EFG 213

Page 1 EFG 213-320 EFG 213-320 06.08- 06.08- Operating Instructions Operating Instructions 51099986 51099986 07.11 07.11 https://www.besttruckmanuals.com/...
Page 2 Declaration of Conformity Declaration of Conformity Jungheinrich AG, Am Stadtrand 35, D-22047 Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Hamburg Manufacturer or his authorized representative in the Community Manufacturer or his authorized representative in the Community T T y y p p e e O O p p t t i i o o n n S S e e r r i i a a l l N N o o .
Page 3 N N E E 9 9 0 0 . . 9 9 0 0 https://www.besttruckmanuals.com/...
Page 4 Used to indicate optional equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of ...
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Page 6 ..ns ......................B B 4 4 EFG 213 213-22...
Page 7 Batt tter ery y Ma Main inte tena nanc nce, e, Ch Char argi ging ng & & Re Repl plac acem emen ent t Safe fety ty re regu gula lati tion ons s fo for r ha hand ndli ling ng ac...
Page 8 I I n n d d u u s s t t r r i i a a l l T T r r u u c c k k M M a a i i n n t t e e n n a a n n c c e e Oper erat atio iona nal l Sa Safe fety ty an...
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Page 10 JH Traction Battery Operating Instructions JH Traction Battery Operating Instructions These operating instructions apply only to Jungheinrich battery models. If using These operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.
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Page 12 A A Correct Use and Application Correct Use and Application The “Guidelines for the Correct Use and The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and supplied with the truck.
Page 13 B B G G . . 4 4 0 0 5 5 0 0 A 2 A 2 https://www.besttruckmanuals.com/...
Page 14 B B T T r r u u c c k k D D e e s s c c r r i i p p t t i i o o n n A A p p p p l l i i c c a a t t i i o o n n The EFG is a three- or four-wheel electric sit-down counterbalanced truck.
Page 15 A A s s s s e e m m b b l l i i e e s a s an n d F d Fu u n n c c t t i i o o n n a a l D l De e s s c c r r i i p p t t i i o o n n I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n...
Page 16 2 2 . . 1 1 T T r r u u c c k k Safety mechanisms: Safety mechanisms: The overhead guard (2) protects the driver from The overhead guard (2) protects the driver from falling objects. falling objects.
Page 17 S S t t a a n n d d a a r r d V d Ve e r r s s i i o o n S n Sp p e e c c i i f f i i c c a a t t i i o o n n s s Technical specification details in accordance with VDI 2198.
Page 18 3 3 . . 2 2 E E F F G 3 G 31 1 6 6 - - 3 3 2 2 0 p 0 pe e r r f f o o r r m m a a n n c c e d e da a t t a a D D e e s s c c r r i i p p t t i i o o n n E E F F G G...
Page 19 3 3 . . 3 3 E E F F G 2 G 21 1 3 3 - - 2 2 2 2 0 d 0 di i m m e e n n s s i i o o n n s s All dimensions in mm All dimensions in mm D D e e s s c c r r i i p p t t i i o o n n...
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Page 21 3 3 . . 4 4 E E F F G 3 G 31 1 6 6 - - 3 3 2 2 0 d 0 di i m m e e n n s s i i o o n n s s All dimensions in mm All dimensions in mm D D e e s s c c r r i i p p t t i i o o n n...
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Page 23 3 3 . . 5 5 E E F F G 2 G 21 1 3 3 - - 2 2 2 2 0 w 0 we e i i g g h h t t s s All dimensions in kg All dimensions in kg D D e e s s c c r r i i p p t t i i o o n n...
Page 24 Permissible tyres: See chapter F “Forklift Truck Maintenance”. For any queries please Permissible tyres: See chapter F “Forklift Truck Maintenance”. For any queries please contact your Jungheinrich customer contact your Jungheinrich customer adviser. adviser. 3 3 . . 8 8...
Page 25 VDI 3596 Lift Lift Free lift Free lift Height Height Height extended Height extended retracted retracted Description Description EFG 213/ EFG 213/ EFG 218k/ EFG 218k/ EFG 213/ EFG 213/ EFG 218k/ EFG 218k/ 215/216k/ 215/216k/ 218/220/ 218/220/ 215/216k/ 215/216k/...
Page 26 3 3 . . 1 1 0 0 E E N N n n o o r r m m s s EFG 213-220 EFG 213-220 n n o o i i s s e e e e m m i i s s s s i i o o n n l l e e v v e e l l : :...
Page 27 I I d d e e n n t t i i f f i i c c a a t t i i o o n p n po o i i n n t t s a s an n d d d da a t t a p a pl l a a t t e e s s...
Page 28 I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n Do n Do not t ot tra rave vel wi l with r th rai aise...
Page 29 4 4 . . 1 1 T T r r u u c c k k d d a a t t a a p p l l a a t t e e I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n...
Page 30 The arrow shape markings (42 and 43) The arrow shape markings (42 and 43) on the inner and outer masts show the on the inner and outer masts show the 4 4 2 2 4 4 3 3 driver when the prescribed lift limits have driver when the prescribed lift limits have been reached.
Page 31 B B G G . . 8 8 0 0 7 7 0 0 https://www.besttruckmanuals.com/ B 18 B 18...
Page 32 C C T T r r a a n n s s p p o o r r t a t an n d C d Co o m m m m i i s s s s i i o o n n i i n n g g T T r r a a n n s s p p o o r r t t Transport can be carried out in two different ways, depending on the height of the Transport can be carried out in two different ways, depending on the height of the...
Page 33 S S e e c c u u r r i i n n g g t t h h e e t t r r u u c c k k d d u u r r i i n n g g t t r r a a n n s s p p o o r r t t The truck must be securely fastened when transported on a lorry or a trailer.
Page 34 Place the auxiliary tool auxiliary tool (6) on (6) on the lever the lever (8) with the notches (7) (Jungheinrich (8) with the notches (7) (Jungheinrich symbol can be read from the left hand symbol can be read from the left hand side of the truck).
Page 35 Movi ving ng th the t e tru ruck ck wh when en th the e e ele lect ctri ric/ c/hy hydr drau auli lic s c ste teer erin ing h g has as fa fail iled The truck cannot be steered if the steering hydraulic system or the truck electronics The truck cannot be steered if the steering hydraulic system or the truck electronics are damaged.
Page 36 D D Ba Batt tter ery y Main inte tena nanc nce, e, Char argi ging & & Replacement Replacement Safe fety ty re regu gula lat t io ions ns fo for r ha hand ndli ling ng ac acid id ba batt tter...
Page 37 B B a a t t t t e e r r y y t t y y p p e e s s The truck will be equipped with different battery types, depending on the The truck will be equipped with different battery types, depending on the application. application.
Page 38 B B a a t t t t e e r r y y r r e e m m o o v v a a l a l an n d i d in n s s t t a a l l l l a a t t i i o o n n To prevent short circuits, batteries with exposed terminals or connectors must be To prevent short circuits, batteries with exposed terminals or connectors must be covered with a rubber mat.
Page 39 – – Push the Push the lift truck lift truck with the with the multi- multi- adapter as far as the stop (5) adapter as far as the stop (5) underneath the battery. underneath the battery. – – Set Set the the multi-adapter multi-adapter to to the...
Page 40 3. 3.2 2 Remo mova val an l and in d inst stal alla lati tion u on usi sing a ng a wo work rkta tabl ble fo e for cr r cran ane lo e load adin ing ( ...
Page 41 3. 3.3 3 Remo mova val a l and nd in inst stal alla lati tion on us usin ing a g a fo fork rk sh shoe oe ( ( – – Open the battery door as far as the stop. Open the battery door as far as the stop.
Page 42 3. 3.4 4 Remo mova val l an and d as asse semb mbly ly fo for r ma main inte tena nanc nce e – – Open the battery door as far as the stop. Open the battery door as far as the stop. –...
Page 43 C C h h a a r r g g i i n n g g t t h h e e b b a a t t t t e e r r y y Only connect and disconnect the battery and charger when the charger is Only connect and disconnect the battery and charger when the charger is switch tched...
Page 44 If damaged, it must be replaced. be opened. If damaged, it must be replaced. The charger must only be used for batteries supplied by Jungheinrich or other The charger must only be used for batteries supplied by Jungheinrich or other ...
Page 45 Battery charger LED displays Battery charger LED displays G G r r e e e e n n L L E E D D M M e e a a n n i i n n g g F F l l a a s s h h i i n n g g C C h h a a r r g g i i n n g g L L i i t t...
Page 46 E E O O p p e e r r a a t t i i o o n n Safe fety ty Re Regu gula lati tion ons f s for or th the O e Ope pera rati tion on of...
Page 47 C C o o n n t t r r o o l l s s a a n n d d D D i i s s p p l l a a y y s s I I t t e e m m C C o o n n t t r r o o l l / / D D i i s s p p l l a a y y F F u u n n c c t t i i o o n n ...
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Page 49 2 2 . . 1 1 S S O O L L O O P P I I L L O O T T / / M M U U L L T T I I P P I I LO LOT T SOLOPILOT ( SOLOPILOT (...
Page 50 2. 2.2 2 Armr mres est t co cont ntro rol l pa pane nel l sw swit itch ch ( ( Function Function Work lights Work lights Front windscreen wipers Front windscreen wipers – – Press 1x > intermittent, Press 1x >...
Page 51 2. 2.4 4 Dash shbo boar ard co d cont ntro rol pa l pane nel an l and dr d driv iver er’s d ’s dis ispl play The control panel display shows the operating data, the battery charge, the service The control panel display shows the operating data, the battery charge, the service hours and error details and information.
Page 52 I I t t e e m m C C o o n n t t r r o o l l / / D D i i s s p p l l a a y y F F u u n n c c t t i i o o n n Service interval exceeded (1000 service Service interval exceeded (1000 service...
Page 53 Displays Displays 100 % 100 % km/h km/h inch lbs inch lbs It Item em Fu Func ncti tion Residu idual ti al time di me displ splay wi ay with on th on-bo -board b ard batt attery ( ery (hou hours : mi...
Page 54 Driver’s display information messages Driver’s display information messages The information messages have a four-digit code. The first digits refers to the The information messages have a four-digit code. The first digits refers to the functional assembly, the remaining three digits designate the error. functional assembly, the remaining three digits designate the error.
Page 55 Set time: Set time: – – Press the toggle button (22) for 3 seconds. Press the toggle button (22) for 3 seconds. The display (33) via the battery shows the current time. This allows you to toggle The display (33) via the battery shows the current time. This allows you to toggle the displ display between the time and the res ay between the time and the residual time...
Page 56 E 10 E 10 Batter tery y Dis Discha charge rge Ind Indica icator tor, , Bat Batter tery y Dis Discha charge rge Mon Monito itor, r, Hou Hourme rmeter ter Battery Discharge Indicator: Battery Discharge Indicator: The charge status of the battery (36) is shown on the The charge status of the battery (36) is shown on the driver’s display.
Page 57 E 11 E 11 S S t t a a r r t t i i n n g g u u p p t t h h e e t t r r u u c c k k Before the truck can be started, operated or a load lifted, the driver must ensure that Before the truck can be started, operated or a load lifted, the driver must ensure that there is nobody within the hazardous area.
Page 58 E 12 E 12 Adjusting the backrest: Adjusting the backrest: The backrest must be securely engaged in The backrest must be securely engaged in the set position. The backrest setting must the set position. The backrest setting must not be changed during travel! not be changed during travel! –...
Page 59 E 13 E 13 3 3 . . 3 3 S S a a f f e e t t y y r r e e s s t t r r a a i i n n t t b b e e l l t t Fit the safety restraint belt each time before starting the industrial truck.
Page 60 E 14 E 14 3. 3.4 4 Mech chan anic ical al sa safe fety ty re rest stra rain int t sy syst stem em ( ( Test the restraint system before starting the truck. Test the restraint system before starting the truck.
Page 61 E 15 E 15 3. 3.5 5 Adju just stin ing g th the e st ste e er erin ing g co colu lumn – – Release the Release the steering column steering column lock (12) lock (12) and set and set the steering the steering wheel to wheel to the required...
Page 62 E 16 E 16 I I n n d d u u s s t t r r i i a a l l T T r r u u c c k k O O p p e e r r a a t t i i o o n n 4.
Page 63 E 17 E 17 Towing trailers Towing trailers or the truck itself being towed are only permitted occasionally, or the truck itself being towed are only permitted occasionally, on secure, level routes, with secure, level routes, with a maximum deviation of a maximum deviation of +/- 1% and at +/- 1% and at a max.
Page 64 E 18 E 18 4 4 . . 2 2 T T r r a a v v e e l l , , s s t t e e e e r r i i n n g g , , b b r r a a k k i i n n g g 4.
Page 65 E 19 E 19 Forward Forward travel travel (twin (twin pedal pedal Make sure that the travel area Make sure that the travel area is clear. is clear. – – Release the parking brake (27) Release the parking brake (27) –...
Page 66 E 20 E 20 Coasting brake: Coasting brake: – – Take y Take your foot our foot off off the accelerator the accelerator pedal (7) pedal (7) (8/9). The truck brakes regeneratively via (8/9). The truck brakes regeneratively via the traction controller.
Page 67 E 21 E 21 4. 4.3 3 Oper erat atin ing g th the e li lift ft me mech chan anis ism m an and d at atta tach chme ment nts s (S (SOL OLOP OPIL ILOT Do not lift other people with the lifting mechanism and do not allow anyone to stand Do not lift other people with the lifting mechanism and do not allow anyone to stand under a raised load.
Page 68 E 22 E 22 Operating attachments ( Operating attachments ( Note the manufacturer’s Note the manufacturer’s operating instructions operating instructions and the capacity and the capacity of the attachment. of the attachment. The control levers (49 and 50) are The control levers (49 and 50) are 4 4 9 9 5 5 0 0...
Page 69 E 23 E 23 4. 4.4 4 Oper erat atin ing g th the e li lift ft me mech chan anis ism m an and d at atta tach chme ment nts s (M (MUL ULTI TIPI PILO LOT T Do not lift other people with the lifting mechanism and do not allow anyone to stand Do not lift other people with the lifting mechanism and do not allow anyone to stand...
Page 70 E 24 E 24 Operating the integrated sideshift (ISS) Operating the integrated sideshift (ISS) The references to left and right are based on The references to left and right are based on the load handler as viewed from the the load handler as viewed from the operator’s position.
Page 71 Place the the auxiliary auxiliary tool tool (56) (56) on on the emergency lowering valve (55) with emergency lowering valve (55) with the recess 57 (Jungheinrich symbol the recess 57 (Jungheinrich symbol visible). visible). – – Release Release emergency emergency...
Page 72 E 26 E 26 4. 4.7 7 Coll llec ecti ting ng, Li , Lift ftin ing an g and Tr d Tran ansp spor orti ting L ng Loa oads ds. . Only move the truck with or without a load when the mast is tilted back and the load Only move the truck with or without a load when the mast is tilted back and the load handler lowered.
Page 73 E 27 E 27 4 4 . . 8 8 P P a a r r k k i i n n g t g th h e t e tr r u u c c k s k sa a f f e e l l y y When you leave the truck it must be securely parked even if you only intend to leave When you leave the truck it must be securely parked even if you only intend to leave...
Page 74 E 28 E 28 4 4 . . 9 9 T T o o w w i i n n g g t t r r a a i i l l e e r r s s The truck can occasionally be used to tow a light trailer on a dry, level and well The truck can occasionally be used to tow a light trailer on a dry, level and well maintained surface.
Page 75 E 29 E 29 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g This chapter allows the user to identify and rectify basic faults or the effects of This chapter allows the user to identify and rectify basic faults or the effects of ...
Page 76 0 0 E 30 E 30 F F I I n n d d u u s s t t r r i i a a l l T T r r u u c c k k M M a a i i n n t t e e n n a a n n c c e e Oper erat atio iona nal l Sa...
Page 77 Electrical System: Electrical System: Only suitably trained personnel may operate on the truck’s Only suitably trained personnel may operate on the truck’s electrical system. Before working on the electrical system, take all precautionary electrical system. Before working on the electrical system, take all precautionary measures to avoid electric shocks.
Page 78 The application conditions of an industrial truck have a considerable impact on the wear of the service components. wear of the service components. We recommend that a Jungheinrich customer adviser carries out an application We recommend that a Jungheinrich customer adviser carries out an application analysis on site to work out analysis on site to work out specific service intervals to prevent damage due specific service intervals to prevent damage due to wear.
Page 79 M M a a i i n n t t e e n n a a n n c c e e c c h h e e c c k k l l i i s s t t Maintenance Intervals Maintenance Intervals ...
Page 80 0 0 Maintenance Intervals Maintenance Intervals t S S t t a a n n d d a a r r d d W A B C W A B C Hydraulic Hydraulic 6. 6.1 1 Ch Chec eck k ma mast st be...
Page 81 L L u u b b r r i i c c a a t t i i o o n n S S c c h h e e d d u u l l e e A A b - -...
Page 82 0 0 5 5 . . 1 1 C C o o n n s s u u m m a a b b l l e e s s Handling consumables: Handling consumables: Consumables must always be handled correctly. Follow ...
Page 83 M M a a i i n n t t e e n n a a n n c c e I e In n s s t t r r u u c c t t i i o o n n s s 6.
Page 84 7 7 0 0 6. 6.5 5 Chec ecki king ng th the h e hyd ydra raul ulic ic o o il il le leve vel l Fully lower the load handler. Fully lower the load handler. –...
Page 85 6 6 . . 6 6 C C h h e e c c k t k tr r a a n n s s m m i i s s s s i i o o n o n oi i l l l le e v v e e l l Transmission oil must never enter the Transmission oil must never enter the...
Page 86 7 7 0 0 F 10 F 10 6. 6.10 Seat b at bel elt ma t main inte tena nanc nce e – – Pull out the belt completely and check for fraying Pull out the belt completely and check for fraying –...
Page 87 0 0 F 11 F 11 6. 6.11 Chec ecki king ng el elec ectr tric ical al fu fuse ses s – – Prepare the truck for maintenance and repairs. Prepare the truck for maintenance and repairs. –...
Page 88 7 7 0 0 F 12 F 12 Electrical system fuses Electrical system fuses I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n E E l l e e c c t t r r i i c c c c i i r r c c u u i i t t R R a a t t i i n n g g / / t t y y p p e e 3 3 F F 1 1 0 0...
Page 89 0 0 F 13 F 13 Options fuses ( Options fuses ( I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n E E l l e e c c t t r r i i c c c c i i r r c c u u i i t t R R a a t t i i n n g g / / t t y y p p e e 1 1 9 9...
Page 90 7 7 0 0 F 14 F 14 6 6 . . 1 1 2 2 R R e e c c o o m m m m i i s s s s i i o o n n i i n n g g The truck may only be restored to service after cleaning or repair work, once the The truck may only be restored to service after cleaning or repair work, once the following operations have been performed:...
Page 91 Carry out the safety check in accordance with national regulations. Junheinrich recommends checks in accordance with FEM 4.004. Junheinrich recommends checks in accordance with FEM 4.004. Jungheinrich has a Jungheinrich has a special safety department with trained personnel to carry out such checks.
Page 92 EPzS and with positive tubular plates type EPzS and EPzB EPzB ..........2-6 ..........2-6 Type plate Jungheinrich traction battery Type plate Jungheinrich traction battery..........7 ..........7 Instruction for use Instruction for use ............8-12 ............8-12...
Page 93 0 0 1 1 J J u u n n g g h h e e i i n n r r i i c c h h t t r r a a c c t t i i o o n n b b a a t t t t e e r r y y with positive tubular plates type EPzS and EPzB with positive tubular plates type EPzS and EPzB Rating Data...
Page 94 0 0 2 2 Ignoring the operation instructions, repair with non-original parts Ignoring the operation instructions, repair with non-original parts or using additives for or using additives for the electrolyte will render the warranty the electrolyte will render the warranty void. void.
Page 95 0 0 3 3 Battery container lids and the covers of battery compartments must be opened or re- Battery container lids and the covers of battery compartments must be opened or re- moved. The vent plugs should stay on the cells and remain closed. moved.
Page 96 5 5 0 0 4 4 3. Maintenance 3. Maintenance 3.1 Daily 3.1 Daily Charge the battery after every discharge. Towards the end of charge the electrolyte Charge the battery after every discharge. Towards the end of charge the electrolyte level should be checked and if necessary topped level should be checked and if necessary topped up to the specified level with purified up to the specified level with purified...
Page 97 5 5 0 0 5 5 5. Storage 5. Storage If batteries are taken out of service for a lengthy period they should be stored in the If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
Page 98 5 5 0 0 6 6 7.Type plate, Jungheinrich traction battery 7.Type plate, Jungheinrich traction battery 2 2 / / 3 3 Baujahr Baujahr Type Type Year of manufacture Year of manufacture Serien-Nr. Serien-Nr. Lieferanten Nr.
Page 99 7 7 Aquamatic/BFS III water refilling system for Jungheinrich traction battery with Aquamatic/BFS III water refilling system for Jungheinrich traction battery with EPzS and EPzB cells with tubular positive plates EPzS and EPzB cells with tubular positive plates...
Page 100 5 5 0 0 8 8 Diagrammatic view Diagrammatic view Equipment for the Equipment for the water refilling system water refilling system 1 1 . . W W a a t t e e r r t t a a n n k k 2 2 .
Page 101 5 5 0 0 9 9 4. Filling (manual/automatic) 4. Filling (manual/automatic) The batteries should be filled with battery The batteries should be filled with battery water as soon as possible before the battery water as soon as possible before the battery charging comes to an end;...
Page 102 5 5 0 0 10 10 8. Battery hose connections 8. Battery hose connections Hose connections for the individual plugs are laid along the existing electric circuit. Hose connections for the individual plugs are laid along the existing electric circuit. No changes may be made.
Page 103 5 5 0 0 11 11 10.2.1 Clamping ring tool 10.2.1 Clamping ring tool The clamping ring tool is used to The clamping ring tool is used to push on a clamping ring to incr push on a clamping ring to increase the contact pres- ease the contact pres- sure of the hose connection on the plugs' hose couplings and to loosen it again.
Page 104 J J u u n n g g h h e e i i n n r r i i c c h h t t r r a a c c t t i i o o n n b b a a t t t t e e r r i i e e Maintenance free Jungheinrich traction batterie with positive tubular plates...
Page 105 0 0 5 5 0 0 13 13 Ignoring the operation instructions, repair with non-original parts and non authorised Ignoring the operation instructions, repair with non-original parts and non authorised interventions will render the warranty void. interventions will render the warranty void. For batteries batteries in in classes classes...
Page 106 0 0 5 5 0 0 14 14 With the charger switched off connect up the battery, ensuring that the polarity is cor- With the charger switched off connect up the battery, ensuring that the polarity is cor- rect (positive to positive, negative to negative).
Page 107 0 0 5 5 0 0 15 15 3.2 Weekly 3.2 Weekly Visual inspection after recharging for signs Visual inspection after recharging for signs of dirt and mechanical damage. of dirt and mechanical damage. 3.3 Quarterly 3.3 Quarterly After the end of the charge and a After the end of the charge and a rest time of 5 h following should be measured rest time of 5 h following should be measured and...
Page 108 We reserve the right make technical modification. We reserve the right make technical modification. 7.Type plate, Jungheinrich traction battery 7.Type plate, Jungheinrich traction battery 2 2 / / 3 3 Baujahr ...
Page 109 0 0 5 5 0 0 17 17 B B https://www.besttruckmanuals.com/ G G . . 6 6...

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