Mitsubishi MELSEC-F FX 3U Series Hardware Manual page 4

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4) Lock the DIN rail mounting hooks (below fig.B) while pressing the
PLC against the DIN rail.
S/S
S/S
S/S
S/S
S/S
S/S
0V
0V
0V
0V
0V
0V
X0
X0
X0
X0
X0
X0
X2
X2
X2
X2
X2
X2
X4
X4
X4
X4
X4
X4
X6
X6
X6
X6
X6
X6
X10
X10
X10
X10
X10
X10
X12
X12
X12
X12
X12
X12
X14
X14
X14
X14
X14
X14
X16
X16
X16
X16
X16
X16
X20
X20
X20
X20
X20
X20
X22
X22
X22
X22
X22
X22
X24
X24
X24
X24
X24
X24
X26
X26
X26
X26
X26
X26
S/S
S/S
0V
0V
X0
X0
X2
X2
X4
X4
X6
X6
X10
X10
X12
X12
X14
X14
X16
X16
X20
X20
L
L
L
L
N
N
N
N
24V
24V
24V
24V
24V
24V
X1
X1
X1
X1
X1
X1
X3
X3
X3
X3
X3
X3
X5
X5
X5
X5
X5
X5
X7
X7
X7
X7
X7
X7
X11
X11
X11
X11
X11
X11
X13
X13
X13
X13
X13
X13
X15
X15
X15
X15
X15
X15
X17
X17
X17
X17
X17
X17
X21
X21
X21
X21
X21
X21
X23
X23
X23
X23
X23
X23
X25
X25
X25
X25
X25
X25
X27
X27
X27
X27
X27
X27
L
L
N
N
24V
24V
X1
X1
X3
X3
X5
X5
X7
X7
X11
X11
X13
X13
X15
X15
X17
X17
IN
IN
IN
IN
0
0
0
0
1 2
1 2
1 2
1 2
3
3
3
3
4 5
4 5
4 5
4 5
6
6
6
6
7 20 20
7 20 20
7 20
7 20
21 21
21
21
21 21
22 23
22 23
22 22 23 23
22 22 23 23
24 24
24
24 24
24
25 25
25
25 25
25
26 26
26 26
26
26
27 27
27 27
27
27
IN
IN
0
0
1 2
1 2
3
3
4 5
4 5
6
6
7 20
7 20
10 11
10 11
10 10 11 11
10 10 11 11
12 12
12
12
12 12
13
13
13 13
13 13
14 14 15 15
14 14 15 15
14 15
14 15
16
16
16 16
16 16
17
17 17
17
17 17
10 11
10 11
12
12
13
13
14 15
14 15
16
16
17
17
POWER
POWER
POWER
POWER
RUN
RUN
RUN
RUN
BATT
BATT
BATT
BATT
BATT
BATT
ERROR
ERROR
ERROR
ERROR
0
1 2
3
4 5
6
7 20
21
22 23
24
25
26
27
0
1 2
3
4 5
6
7 20
OUT
OUT
OUT
OUT
OUT
OUT
10 11
12
13
14 15
16
17
FX
FX
FX
FX
FX
FX
3U
3U
3U
3U
3U
3U
-48M
-48M
-48M
-48M
-48M
-48M
0
0
10 11
0
1 2
1 2
1 2
12
3
13
3
3
14 15
4 5
4 5
4 5
6
16
6
6
7 20 20
7 20
17
7 20 20
21 21
21 21
21
22 23
22 22 23 23
22 22 23 23
24 24
24
24 24
25 25
25
25 25
26 26
26
26 26
27
27 27
27 27
FX
FX
3U
3U
-48M
-48M
0
1 2
3
4 5
6
7 20
10 10 11 11
10 10 11 11
10 11
12
12 12
12 12
13 13
13 13
13
14 14 15 15
14 14 15 15
14 15
16
16 16
16 16
17 17
17 17
17
10 11
12
13
14 15
16
17
Y0
Y0
Y0
Y0
Y0
Y0
Y2
Y2
Y2
Y2
Y2
Y2
Y4
Y4
Y4
Y4
Y4
Y4
Y6
Y6
Y6
Y6
Y6
Y6
Y10
Y10
Y10
Y10
Y10
Y10
Y12
Y12
Y12
Y12
Y12
Y12
Y14
Y14
Y14
Y14
Y14
Y14
Y16
Y16
Y16
Y16
Y16
Y16
Y20
Y20
Y20
Y20
Y20
Y20
Y22
Y22
Y22
Y22
Y22
Y22
Y24
Y24
Y24
Y24
Y24
Y24
Y26
Y26
Y26
Y26
Y26
Y26
COM5
COM5
COM5
COM5
COM5
COM5
Y0
Y0
Y2
Y2
Y4
Y4
Y6
Y6
Y10
Y10
Y12
Y12
Y14
Y14
Y16
Y16
Y20
Y20
COM1
COM1
COM1
COM1
COM1
COM1
Y1
Y1
Y1
Y1
Y1
Y1
Y3
Y3
Y3
Y3
Y3
Y3
COM2
COM2
COM2
COM2
COM2
COM2
Y5
Y5
Y5
Y5
Y5
Y5
Y7
Y7
Y7
Y7
Y7
Y7
COM3
COM3
COM3
COM3
COM3
COM3
Y11
Y11
Y11
Y11
Y11
Y11
Y13
Y13
Y13
Y13
Y13
Y13
COM4
COM4
COM4
COM4
COM4
COM4
Y15
Y15
Y15
Y15
Y15
Y15
Y17
Y17
Y17
Y17
Y17
Y17
Y21
Y21
Y21
Y21
Y21
Y21
Y23
Y23
Y23
Y23
Y23
Y23
Y25
Y25
Y25
Y25
Y25
Y25
Y27
Y27
Y27
Y27
Y27
Y27
COM1
COM1
Y1
Y1
Y3
Y3
COM2
COM2
Y5
Y5
Y7
Y7
COM3
COM3
Y11
Y11
Y13
Y13
COM4
COM4
Y15
Y15
Y17
Y17
R
R
R
R
R
R
D
D
4)
4)
2.4
Procedures for installing directly (with M4
screws)
The product can be installed directly on the panel (with screws).
2.4.1
Mounting hole pitches
Refer to the External Dimensions (section 1.2) for the product's
mounting hole pitch information.
As for the details of the mounting hole pitches for extension unit/
block and special adapters, refer to the following manual.
Refer to FX
Series User's Manual - Hardware Edition.
3U
2.4.2
Installation
1) Make mounting holes in the
mounting surface referring to
the external dimensions
diagram.
B
2) Fit the main unit (A in the right
figure) based on the holes, and
secure it with M4 screws (B in
the right figure).
FX
FX
FX
FX
3U
3U
3U
3U
-48
-48
M
M
IN
0
The mounting hole pitches and
1
10
2
11
12
3
4
13
14
5
6
15
16
20
7
17
21
22
23
24
OUT
0
POW
25
26
1
2
ER
POW
27
number of screws depend on
11
10
3
4
RUN
ER
12
13
5
6
RUN
14
15
7
20
BAT
BAT
T
16
17
21
22
ERR
ERR
T
23
OR
24
OR
25
26
A
27
the product. See the external
dimensions diagram.
B
3.
Power supply/input/output specifications
and examples of external wiring
As for the details of the power supply wiring and input/output wiring,
refer to FX
Series User's Manual - Hardware Edition.
3U
DESIGN
PRECAUTIONS
• Provide a safety circuit on the outside of the PLC so that the
whole system operates to ensure the safety even when external
power supply trouble or PLC failure occurs.
Otherwise, malfunctions or output failures may result in an
accident.
1) An emergency stop circuit, a protection circuit, an interlock
circuit for opposite movements, such as normal and
reverse rotations, and an interlock circuit for preventing
damage to the machine at the upper and lower positioning
limits should be configured on the outside of the PLC.
2) When the PLC CPU detects an error, such as a watch dog
timer error, during self-diagnosis, all outputs are turned off.
When an error that cannot be detected by the PLC CPU
occurs in an input/output control block, output control may
be disabled.
Design external circuits and mechanisms to ensure safe
operations of the machine in such a case.
DESIGN
PRECAUTIONS
3) When some sort of error occurs in a relay, triac or transistor
X22
X22
X24
X24
X26
X26
X21
X21
X23
X23
X25
X25
X27
X27
21
21
22 23
22 23
24
24
25
25
26
26
27
27
of the output unit/block, output may be kept on or off.
POWER
POWER
RUN
RUN
BATT
BATT
For output signals that may lead to serious accidents,
ERROR
ERROR
21
22 23
24
25
26
27
21
22 23
24
25
26
27
Y22
Y22
Y24
Y24
Y26
Y26
COM5
COM5
Y21
Y21
Y23
Y23
Y25
Y25
Y27
Y27
design external circuits and mechanisms to ensure safe
operations of the machine in such cases.
DESIGN
PRECAUTIONS
• Do not bundle the control line together with the main circuit or
power line. Do not lay the control line near them.As a rule, lay
the control line at least 100mm(3.94") or more away from the
main circuit or power line.
Noise may cause malfunctions.
• Install in a manner which prevents excessive force from being
applied to the connectors for peripheral device connections.
Failure to do so may result in wire breakage or failure of the
PLC.
Notes
• Simultaneously turn on and off the power supplies of the main
unit and extension devices.
• Even if the power supply causes an instantaneous power failure
for less than 10 ms, the PLC can continue to operate.
• If a long-time power failure or an abnormal voltage drop occurs,
the PLC stops, and output is turned off.
supply is restored, it will automatically restart (when the RUN
input is on).
WIRING
PRECAUTIONS
• Cut off all phases of the power source externally before
installation or wiring work in order to avoid electric shock or
damage of product.
WIRING
PRECAUTIONS
• Connect the AC power supply wiring to the power supply
terminal as stated in this manual.
If an AC power supply is connected to a DC input/output
terminal (connector) or power supply terminal, the PLC will be
burnt out.
• Do not wire vacant terminals externally.
Doing so may damage the product.
• The main unit requires a class D ground (grounding resistance:
2
100Ω or less), with a 2mm
or larger wire used at the ground
terminal.
Do not connect the terminal to a ground wire common to a
heavy electrical system (refer to section 3.3).
• When drilling screw holes or wiring, cutting chips or wire chips
should not enter ventilation slits. such an accident may cause
fire, failures or malfunctions.
Notes
• Input/output wiring 50 to 100 m (164'1" to 328'1") long will
cause almost no problems of noise, but, generally, the wiring
length should be less than 20 m (65'7") to ensure the safety.
• Extension cables are easily affected by noise. Lay the cables
at a distance of at least 30 to 50 mm (1.19" to 1.97") away from
the PLC output and other power lines.
3.1
Cable end treatment and tightening torque
For the terminals of FX
series PLC, M3 screws are used.
3U
The electric wire ends should be treated as shown below.
Tighten the screws to a torque of 0.5 N.m to 0.8 N.m.
• When one wire is connected to one terminal
φ3.2 (0.13")
6.2 mm (0.24")
or less
φ3.2 (0.13")
6.2 mm (0.24")
or less
• When two wires are connected to one terminal
φ3.2 (0.13")
6.2 mm (0.24")
or less
6.3 mm(0.25")
or more
φ3.2 (0.13")
6.2 mm (0.24")
or less
6.3 mm(0.25")
or more
3.2
Power supply specifications and example of
external wiring
When the power
Refer to FX
Series User's Manual - Hardware Edition.
3U
3.2.1
Power supply specifications
The specifications for the power supply of the main unit are
shown in the following table.
Item
Supply voltage
Allowable supply voltage range
Rated frequency
Allowable instantaneous power
failure time
FX
3U
-16M
to 32M
Power
fuse
FX
-48M
to 80M
3U
Rush current
FX
3U
-16M
FX
3U
-32M
Consumed
FX
-48M
3U
power
*1
FX
-64M
3U
FX
-80M
3U
24-VDC
FX
-16M
to 32M
3U
service
power
FX
-48M
to 80M
3U
*2
supply
*3
5-VDC built-in power supply
*1
Does not include the power consumption of extension units /
special extension units, and of the extension blocks / special
extension blocks connected to those units.
For the power (current) consumed by the extension units/
blocks for input/output, refer to FX
Hardware Edition.
For the power consumed by the special extension blocks/
units, refer to refer to the appropriate manual.
Terminal
Solderless
screw
terminal
*2
When input/output extension blocks are connected, the 24V
DC service power supply is consumed by the blocks, and
the current value to be used by the main unit is reduced.
*3
Cannot be used to supply power to an external destination.
Terminal
'[Ž q
The power is supplied to input/output extension blocks,
special extension blocks, special adapters and expansion
boards.
3.2.2
Example of external wiring (power supply)
Terminal
Solderless
screw
terminal
100 to 240 V AC power is supplied to the main unit. For the details
of wiring work, refer to section 3.1.
Terminal
PLC
Fuse
L
N
Specification
100 - 240V AC (+10%,-15%)
*Class D grounding
See section 3.3 for
85 - 264V AC
details.
50/60Hz
Operation can be continued
upon occurrence of
instantaneous power failure for
10 ms or less.
When the supply voltage is 200
V AC, the time can be changed
to 10 to 100 ms by editing the
user program.
3.3
Grounding
250V AC
3.15A
Ground the PLC as stated below.
250V AC
5A
• Perform class D grounding. (Grounding resistance: 100 Ω or less)
30 A max. 5 ms or less/100 V AC
• Ground the PLC independently if possible.
65 A max. 5 ms or less/200 V AC
If it cannot be grounded independently, ground it jointly as shown
below.
30W
Other
PLC
35W
device
40W
Independent
45W
grounding (best)
50W
• Use ground wires thicker than AWG14 (2 mm
400 mA or less
• Position the grounding point as close to the PLC as possible to
decrease the length of the ground wire.
600 mA or less
500 mA or less
Series User's Manual -
3U
AC power supply of
100 - 240 V AC
Power on
Emer-
gency
stop
PL
MC
MC
*
MC
MC
DC power
supply
DC
AC
Power supply for loads connected
to PLC output terminals
Other
Other
PLC
PLC
device
device
Joint grounding
Common grounding
(acceptable)
(unacceptable)
2
).

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