Hyster J019 Service & Repair Manual
  1. Manuals
  2. Brands
  3. Hyster Manuals
  4. Forklifts
  5. J019
  6. Service & repair manual

Hyster J019 Service & Repair Manual

Hide thumbs Also See for J019:
Table of Contents

Advertisement

Quick Links

Hyster J019 (H300HD2, H330HD2, H360HD2,
H360HD2-EC) Forklift Service Repair Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the J019 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Hyster J019

Summary of Contents for Hyster J019

  • Page 1 Hyster J019 (H300HD2, H330HD2, H360HD2, H360HD2-EC) Forklift Service Repair Manual...
  • Page 2 ELECTRICAL SYSTEM H8.0-12.0XM-6 (H190-280HD ) [K007]; H13.0-14.0XM-6 (H300-330HD ) [J019]; H16.0XM-6 (H360HD ) [J019]; H10.0-12.0XM-12EC (H360HD -EC) [J019]; H16XM-9, H16XM-12, H18XM-7.5, H18XM-9 (H360-36HD, H360-48HD) [A238] PART NO. 4059559 2200 SRM 1592...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Component Check ............................17 Repair and Test .............................17 Wire Harness Identification and Connector Location ..................18 This section is for the following models: H8.0-12.0XM-6 (H190-280HD2) [K007]; H13.0-14.0XM-6 (H300-330HD2) [J019]; H16.0XM-6 (H360HD2) [J019]; H10.0-12.0XM-12EC (H360HD2-EC) [J019]; H16XM-9, H16XM-12, H18XM-7.5, H18XM-9 (H360-36HD, H360-48HD) [A238]...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: General

    General General This manual provides general information on the An example would be a transmission solenoid electrical system K007, J019, and A238 lift trucks which would be located in Transmission and provides a link between the electrical 1300SRM1456. schematic and the actual location of the electrical components on the lift truck.
  • Page 8 Electrical Schematic and System Description 2200 SRM 1592 Table 1. Electrical Schematic Index, Tier III Table 2. Electrical Schematic Index, Tier IV Number Title Contents Number Title Contents Index Index Main Battery, Key Switch Main Battery, Key Switch Power Power Engine Engine controller and Engine...

  • Page 9: Schematic Location Number

    2200 SRM 1592 Electrical Schematic and System Description SCHEMATIC LOCATION NUMBER Table 3. Function ID Numbers Function Group Number The schematic is divided into rows with a letter Range from A to J and into columns numbered 0 to 9 for each sheet.
  • Page 10 Electrical Schematic and System Description 2200 SRM 1592 Figure 1. Schematic Example...

  • Page 11: Electrical Wire Colors

    2200 SRM 1592 Electrical Schematic and System Description Legend for Figure 1 1. ROW LETTER - A 9. SHEET NAME - ENGINE 2. COLUMN NUMBER - 30 10. SPLICE - S761A 3. WIRE HARNESS NAME - SIDE CONSOLE 11. DIODE BLOCK 4.

  • Page 12: Harness Interconnection

    Electrical Schematic and System Description 2200 SRM 1592 Table 5. Harnesses by Option Common to Truck Side Console, Arm Rest, Cab Underfloor, Steering Column, Figure 14A Figure 16 Figure 15A Figure 15B Tier IV Frame, Figure 10 Tier III Frame, Figure 11 Open Cab - Not Shown Open Cab Closed Cab...

  • Page 13: Electrical Connectors

    2200 SRM 1592 Electrical Schematic and System Description ELECTRICAL CONNECTORS ent electrical function of the wires. In general there is no relation between a connector and a schematic Connector Types location. The only possibility to look up a schematic location is through the connector listing. Connector types are identified by letter codes.

  • Page 14: Fuses

    Electrical Schematic and System Description 2200 SRM 1592 FUSES On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan- The grid heater and alternator have separate fuses els. See Figure 4. that are located in the engine compartment at the left hand frame channel.
  • Page 15 2200 SRM 1592 Electrical Schematic and System Description Figure 3. Starter and Grid Heater Relays Tier IV Table 7. Legend for Starter and Grid Heater Relays Item Description Value Connector Tier III Tier IV Location Location Starter Relay ---- TS08 [39,B] Starter Relay ----...
  • Page 16 Electrical Schematic and System Description 2200 SRM 1592 FUSE PANEL #1 Value Description Fuse Tier Tier PARKING [103,A] [112,A] BRAKE SOLE- NOID INSTRUMEN- [100,B] [109,B] TATION FUSE PANEL #2 Value Description Fuse Tier Tier OPS SWITCH [118,E] [127,E] FLOOD [58,J] [67,J] LIGHTS STROBE...
  • Page 17 2200 SRM 1592 Electrical Schematic and System Description FUSE PANEL #3 FUSE PANEL #4 Value Description Fuse Tier Tier Value Description Fuse Tier Tier REVERSE [59,I] [68,I] AC FAN 2 [159,G] [168,G] LIGHT/ALARM POWER [148,H] [157,H] AND STROBE SOCKET FRONT WIND- [132,B] [141,B] 12VDC SHIELD...

  • Page 18: Relays

    Electrical Schematic and System Description 2200 SRM 1592 RELAYS Table 8. Legend for Figure 5 Item Description Con- Tier Tier Except for the grid heater and starter relay, all re- nector lays are fitted on the relay panel that is located left of the fuse panel.

  • Page 19: Flyback Diodes

    2200 SRM 1592 Electrical Schematic and System Description FLYBACK DIODES Without voltage supply a controller does not func- tion. Some components induce current surges when they are switched off. These surges can cause sparking Communication occurs through sending and receiv- of mechanical contacts in switches and relays, ing signals.

  • Page 20: Diagnostic

    Electrical Schematic and System Description 2200 SRM 1592 Diagnostic The can bus connection itself can be verified by checking continuity of the data inverse wires 900 Interconnection between the controllers is schemat- (green) and the data wires 901 (yellow), and by ically shown in Figure 6.
  • Page 21 2200 SRM 1592 Electrical Schematic and System Description Figure 8. Tier III Instrument Panel Figure 9. Tier IV Instrument Panel...
  • Page 22 Electrical Schematic and System Description 2200 SRM 1592 Table 10. Legend for Figure 7, Figure 8 and Figure 9 Item Description Tier III Tier IV Pin Number Pin Number Central Warning Lights Coolant Temperature Gauge. See NOTE 2. Hour Meter/Fault Code Display Engine Warning Light/Wait To Start Engine Warning Light ----...

  • Page 23: General Fault Finding

    2200 SRM 1592 Electrical Schematic and System Description GENERAL FAULT FINDING Fuse Check Below procedure is a guideline to facilitate fault Determine which fuse protects the component in finding in electrical circuits. Following the entire the failed circuit. See Table 11 to look up the rela- procedure is not always practical.

  • Page 24: Wire Harness Identification And Connector Location

    Wire Harness Identification and Connector Location 2200 SRM 1592 After the repair, do a test to make sure that the proper repair has been made and that there are no other faults in the circuit. Wire Harness Identification and Connector Location Below Figure 10 through Figure 16 show a 3D-view Figure 10 and Figure 11 share the same NOTE:...
  • Page 25 2200 SRM 1592 Wire Harness Identification and Connector Location Table 11. Connector Overview (Continued) Code Description Tier IV Tier III Figure Harness Name Location Location CPS106 TWIST Module [91,E] [82,E] Not shown Twist Module CPS107 DC/DC Convertor [157,I] [148,I] Figure 14 Side Console CPS108 Override...

This manual is also suitable for:

H300hd2H330hd2H360hd2H360hd2-ec

Table of Contents