Hyster H8.0-12.0XM-6 Manual

Hydraulic control system

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HYDRAULIC CONTROL

SYSTEM

H8.0-12.0XM-6 (H190-280HD

) [J007];

H13.0-14.0XM-6 (H300-330HD

) [H019];

H16.0XM-6 (H360HD

) [H019];

H10.0-12.0XM-12EC (H360HD

-EC) [H019];

H13-16XM-6, H10-12XM-12EC (H300-360HD

H360HD

-EC) [J019];

H8-12XM-6, H10XMS-6 (H190-280HD

H230HDS) [K007];

H16XM-9, H18XM-7.5, H16XM-12, H18XM-9

(H360-36HD, H360-48HD) [A238]

PART NO. 4034399

2200 SRM 1481

https://www.besttruckmanuals.com/

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Page 1 HYDRAULIC CONTROL SYSTEM H8.0-12.0XM-6 (H190-280HD ) [J007]; H13.0-14.0XM-6 (H300-330HD ) [H019]; H16.0XM-6 (H360HD ) [H019]; H10.0-12.0XM-12EC (H360HD -EC) [H019]; H13-16XM-6, H10-12XM-12EC (H300-360HD H360HD -EC) [J019]; H8-12XM-6, H10XMS-6 (H190-280HD H230HDS) [K007]; H16XM-9, H18XM-7.5, H16XM-12, H18XM-9 (H360-36HD, H360-48HD) [A238] PART NO. 4034399 2200 SRM 1481 https://www.besttruckmanuals.com/...
Page 2 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
Page 3: Table Of Contents
Temperature Protection Screen ........................23 Anti-Stall Screen ............................24 Calibration Screen ............................25 Calibrating the Connected Levers/Joystick Without the Interface Software ........26 Calibrating the Connected Levers/Joystick With the Interface Software ..........26 Profile Configuration Screen ........................26 ©2014 HYSTER COMPANY https://www.besttruckmanuals.com/...
Page 4 Calibrating the Joystick Without the Hydraulic User Interface Program ............ 36 Fault Codes ................................37 Controller Pinning ..............................46 This section is for the following models: H8.0-12.0XM-6 (H190-280HD2) [J007]; H13.0-14.0XM-6 (H300-330HD2) [H019]; H16.0XM-6 (H360HD2) [H019]; H10.0-12.0XM-12EC (H360HD2-EC) [H019]; H13-16XM-6, H10-12XM-12EC (H300-360HD2, H360HD2-EC) [J019];...
Page 5: General
2200 SRM 1481 General General This SRM describes the electronic hydraulic control Hydraulic System 1900SRM1478 system, and its interaction with the Hydraulic User Diagrams 8000SRM1500 Interface Program. Electrical System 2200SRM1499 See the following resources for additional information: Description The hydraulic system is operated through an elec- •...
Page 6 Description 2200 SRM 1481 1. INPUT FOR HYDRAULIC CONTROLLER 5. AUXILIARY OUTPUT OF THE HYDRAULIC 2. HYDRAULIC CONTROLLER CONTROLLER 3. LIFT/LOWER OUTPUT OF THE HYDRAULIC 6. APC 200 CONTROLLER 7. INSTRUMENT PANEL 4. TILT FORWARD/BACKWARD OUTPUT OF THE 8. ENGINE CONTROL MODULE (ECM) HYDRAULIC CONTROLLER Figure 1.
Page 7: Control Valve
2200 SRM 1481 Description CONTROL VALVE Cycling the ignition key resets the LED to Green. The LED will immediately turn Red if the fault Hydraulic oil flow through the control valve is de- condition continues. termined by the position of the spools. The position ANALOG INPUTS of each spool depends on the electrical controller signal received at the actuation module for that...
Page 8: Temperature Sensor
Description 2200 SRM 1481 Some of the following interrupt functions can be Temperature Sensor configured in the Hydraulic User Interface program A temperature sensor at the bottom of the hy- from the Truck Configuration Screen: draulic tank has a resistance between 700 and 2000 Ω, depending on the hydraulic oil temperature.
Page 9: Can Bus Communication
2200 SRM 1481 Description Analog outputs are used for the lift, tilt, and auxili- Load Moment Interrupt (Optional) ary functions. This function disables the lift and backward tilt functions via a pressure switch in the main control Digital Outputs valve. This function also limits the maximum load that can be lifted.
Page 10: Anti-Stall (Standard)
Description 2200 SRM 1481 Anti-Stall (Standard) High Temperature Protection (Optional) The Anti-Stall feature prevents the engine from The High Temperature Protection feature limits ve- stalling by reducing the hydraulic output for the hicle speed to 10 km/h (6 mph) when hydraulic oil lift, tilt, and auxiliary functions.
Page 11: Settings
2200 SRM 1481 Description SETTINGS Depending on the preselection of the pumps, the dealer can choose the settings for the mast and the Several parameters of the hydraulic controller are accompanying carriage. adjustable and can be set using the Hydraulic User •...
Page 12: General Functions Of The Interface
1. A PC with the Hydraulic User Interface Pro- gram installed and a free USB port. After starting the program, a warning message dis- 2. An IFAK interface (Hyster part number plays. See Figure 3. This warning message is gen- 1532578) and a IFAK Interface Cable (Hys-...
Page 13 General Functions of the Interface Table 2. Hydraulic User Interface Program Overview Hydraulic User Interface Program Screen Access Level Name Main Screen Subscreen Dealer Affected Parameters Start Screen Hyster Not applicable Reminder Screen Hyster Not applicable • Aux Type/Front-end selection • Truck setup selection...
Page 14 General Functions of the Interface 2200 SRM 1481 Table 2. Hydraulic User Interface Program Overview (Continued) Hydraulic User Interface Program Screen Access Level Name Main Screen Subscreen Dealer Affected Parameters Calibration Not applicable Screen • Lift Limit Max • Lowering Limit Max •...
Page 15: Start Screen
2200 SRM 1481 General Functions of the Interface Start Screen Figure 4. Start Screen The Start Screen displays automatically upon The truck’s serial number is programmed into the start up of the Hydraulic User Interface Program hydraulic controller with the ROP (Read-Only Pa- and provides basic information about the system rameter) File.
Page 16: Reminder Screen
General Functions of the Interface 2200 SRM 1481 Reminder Screen Figure 5. Reminder Screen The Reminder screen is an additional reminder to Basic Screen Layout of the Hydraulic User the user to always click on the Download Param- Interface Program eters button or press the F4 key to save a changed parameter to the hydraulic controller.
Page 17 2200 SRM 1481 General Functions of the Interface 1. TRUCK CONFIGURATION SCREEN ICON 5. VALVE SETTINGS SCREEN ICON 2. FEATURES SCREEN ICON 6. DIAGNOSTIC SCREEN ICON 3. CALIBRATION SCREEN ICON 7. ACTIVE ERROR SCREEN ICON 4. FLOW SETTINGS SCREEN ICON 8.
Page 18 General Functions of the Interface 2200 SRM 1481 Following is a brief description of each screen: 5. Valve Settings Screen Displays the settings for the electric/hydraulic 1. Truck Configuration Screen valves. (Service Technician level only). Contains all basic truck configuration settings 6.
Page 19: Truck Configuration Screen
2200 SRM 1481 General Functions of the Interface Truck Configuration Screen Figure 7. Truck Configuration Screen https://www.besttruckmanuals.com/...
Page 20 General Functions of the Interface 2200 SRM 1481 NOTE: Check your Parts Manual to make sure this drop-down list box representing the active mode. software applies to the Lift Truck you are servicing. When clicked on, this link will take the user to the appropriate mode definition subscreen.
Page 21: Mode Definition Screen
2200 SRM 1481 General Functions of the Interface Mode Definition Screen Figure 12. Mode Definition Screen NOTE: The arrow icon that displays in the upper Up to three lever profiles can be defined for analog functions. The icon to the right of the lever profile left of the screen acts as a back button, indicating the active screen is a subscreen.
Page 22: Default Flow Settings Screen
General Functions of the Interface 2200 SRM 1481 Default Flow Settings Screen Figure 13. Default Flow Settings Screen NOTE: The arrow icon that displays in the upper and press the F4 key to save the pump setting to the controller. Changing pump settings can only be left of the screen acts as a back button, indicating the active screen is a subscreen.
Page 23: Load Moment Interrupt Screen
2200 SRM 1481 General Functions of the Interface Load Moment Interrupt Screen Figure 14. Load Moment Interrupt Screen NOTE: The arrow icon that displays in the upper The Cut Out Pressure value is set from where the left of the screen acts as a back button, indicating Load Moment Interrupt is inactive.
Page 24: Features Screen
General Functions of the Interface 2200 SRM 1481 Features Screen Figure 15. Features Screen NOTE: Users can only enable features that have Users are able to activate or deactivate different been purchased. Features that are not part of the options using drop-down list boxes that display next to the particular option.
Page 25: Dynamic Control Screen
2200 SRM 1481 General Functions of the Interface Dynamic Control Screen Figure 16. Dynamic Control Screen The settings displayed on the Dynamic Dynamic Ramp Times displays actual ramp times NOTE: Control screen can only be changed at the engineer- scaled between a maximum increase/decrease time when loaded and a minimum increase/decrease ing level, and are accessible via the Features screen by clicking on the Features icon.
Page 26: Loaded Speed Reduction Screen
General Functions of the Interface 2200 SRM 1481 The set button lets users change the saved value Loaded Speed Reduction Screen for the load threshold by clicking on the Set button. The Loaded Speed Reduction feature limits vehicle The hydraulic controller stores the current system speed depending on the weight of the load that is pressure less the friction margin value as the new picked up.
Page 27: Temperature Protection Screen
2200 SRM 1481 General Functions of the Interface Temperature Protection Screen The Temperature Protection feature protects the hydraulic oil/system against extreme temperatures. This feature is accessible via the Features screen by clicking on the Features icon. Figure 18. Temperature Protection Screen The Temperature Protection screen displays the oil temperature is equal to or lower than values for the actual temperature, the current en-...
Page 28: Anti-Stall Screen
General Functions of the Interface 2200 SRM 1481 Anti-Stall Screen Figure 19. Anti-Stall Screen The settings displayed on the Anti-Stall When the normal anti-stall response is not suffi- NOTE: screen can only be changed at the engineering cient to prevent engine stall, complete hydraulic output for lift and tilt is reduced to zero, so that all level, and are accessible via the Features screen by clicking on the Features icon.
Page 29: Calibration Screen
2200 SRM 1481 General Functions of the Interface Calibration Screen Figure 20. Calibration Screen The calibration screen displays information about • Max end position 1: 4500 mV – 100% lever/joystick voltages configured in the Truck Con- • Mid position: 2500 mV – 0% figuration screen.
Page 30: Calibrating The Connected Levers/Joystick Without The Interface Software
General Functions of the Interface 2200 SRM 1481 A digital symbol for the switch information for Aux Calibrating the Connected Levers/Joystick Without the Interface Software 2/3 and for the pressure input is displayed as well. 1. Put the ignition switch in the ignition position. Profile Configuration Screen 2.
Page 31: Flow Settings Screen
2200 SRM 1481 General Functions of the Interface Flow limits for auxiliary functions can be entered Flow Settings Screen either in liter/min or gal/min depending on which The Flow Settings screen allows setting and adjust- mode is set on the Truck Configuration screen. ment of the maximum flows for each function and its accompanying direction.
Page 32: Valve Settings Screen
General Functions of the Interface 2200 SRM 1481 The Valve Settings screen displays the actual set- Valve Settings Screen tings for the PVE valve start and end voltages. These can be changed at the engineering level; NOTE: The settings displayed on the Valve Set- other users will see actual saved values only.
Page 33: Diagnostic Screen
2200 SRM 1481 General Functions of the Interface • Save As Factory Settings – The controller Diagnostic Screen stores current parameter settings in the ad- The Diagnostic screen provides most of the impor- ditional memories. The button needs to be tant input and output information of the hydraulic activated by production once the setting of controller.
Page 34: Active Errors Screen
General Functions of the Interface 2200 SRM 1481 Each active error is displayed along with the com- Active Errors Screen ponent identifier and failure mode information. The Active Errors screen provides an overview of Users can quickly see the problems and correct actual active errors.
Page 35: Error History Screen
2200 SRM 1481 General Functions of the Interface The page can be scrolled in order to view all error Error History Screen codes. The Error History screen provides users with infor- mation about error codes stored in the hydraulic Error History can be cleared by clicking on the controller.
Page 36: All Parameters Screen
General Functions of the Interface 2200 SRM 1481 All Parameters Screen Figure 27. Parameters Screen The All Parameters screen is a subscreen of the logging before upload/download button. Pa- Truck Configuration screen and allows users to rameter values can now be uploaded/downloaded. store all parameter values to a P1T or XML file.
Page 37: Installing The Hydraulic Controller Software And Read-Only Parameter File
2200 SRM 1481 General Functions of the Interface Figure 28. Export Parameters Screen Figure 29. Import Parameters Screen It is also possible to import the settings from an Installing the Hydraulic Controller Software XML file to copy settings from one truck to a simi- and Read-Only Parameter File lar truck, significantly reducing time and effort in new truck set up.
Page 38 General Functions of the Interface 2200 SRM 1481 2. For installing a new controller, select Applica- 3. Click on the Start Download button to start tion. For downloading a new read-only parame- the download. See Figure 31. ter file (ROP-File), select Read-Only Parame- ter.
Page 39 2200 SRM 1481 General Functions of the Interface The progress bar shows when the installation has finished. See Figure 32. Figure 32. Controller Software Download Progress https://www.besttruckmanuals.com/...
Page 40: Calibration
There are PROGRAM two ways to calibrate the lever/joystick: With the Hydraulic User Interface Program from Hyster and If an error code is present, the red and NOTE: Without the Hydraulic User Interface Program.
Page 41: Fault Codes
2200 SRM 1481 Calibration Fault Codes The following table provides fault descriptions and corrective actions for hydraulic fault codes. Table 5. Fault Codes Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code Joystick Joystick Lift h0101 Input too The joystick input is...
Page 42 Fault Codes 2200 SRM 1481 Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code h0217 The joystick input is Check input wire calibrated, less than 0.25. volts harness, short to Input too for more than 0.5 sec.
Page 43 2200 SRM 1481 Fault Codes Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code Joystick Joystick Aux1 h0401 Input too The joystick input is Check input wire Aux1 less than 0.25. volts harness, short to for less than 0.5 sec.
Page 44 Fault Codes 2200 SRM 1481 Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code Lift Fault Lift Fault PvEH h0928 External Input signal Check valve. Check PvEH Section 1 PvE Fault monitoring (flashing output wire...
Page 45 2200 SRM 1481 Fault Codes Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code Aux Fault Aux Fault h1228 External Input signal Check valve. Check PvEA PvEA PvE Fault monitoring (flashing output wire red LED on valve)
Page 46 Fault Codes 2200 SRM 1481 Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code Valve Valve Output h1632 Overload Too high current Check output wire Output Signal Aux detected, possible harness.
Page 47 2200 SRM 1481 Fault Codes Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code PvEO-A- SvP08-CDB h2064 Over Too high current Check output wire Aux1 Aux3 temperatur detected, possible harness.
Page 48 Fault Codes 2200 SRM 1481 Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code PvEO-A- h2463 Over Too high current Check output wire Aux3 temperatur detected, possible harness. Check e Open cause short to ground.
Page 49 2200 SRM 1481 Fault Codes Table 5. Fault Codes (Continued) Fixed Alternating- Pin No. Fault Fault Fault Description Corrective Action PT/(E) CH PT Function Code h2702 Above 30 v Alternator has failed. Check alternator. Battery charger still Disconnect battery connected. charger.
Page 50: Controller Pinning
Controller Pinning 2200 SRM 1481 Controller Pinning The following tables list pin numbers and their functions on the hydraulic controller for the front end options, Table 6, Table 7, and Table 8. See Fig- ure 33 for location of pins. Figure 33.
Page 51 2200 SRM 1481 Controller Pinning Table 6. Fixed PT (Continued) Controller Comments Number Type Function C1-P17 Digital Input Error Signal from PVEH Lift 2 24 volts when active, open when inactive. C1-P18 Digital Input Error Signal from PVEA Tilt 24 volts when active, open when inactive. C1-P19 Digital Input Error Signal from PVEA Aux...
Page 52 Controller Pinning 2200 SRM 1481 Table 6. Fixed PT (Continued) Controller Comments Number Type Function C1-P49 Power Supply Power Supply 24 volts if ignition is ON and open if Input ignition is OFF. C1-P50 Power Supply Power Supply 24 volts if ignition is ON and open if Input ignition is OFF.
Page 53 2200 SRM 1481 Controller Pinning Table 7. Alternating PT (Continued) Controller Comments Number Type Function C1-P25 Analog Input Main Filter C1-P26 Analog Input Brake Pressure Filter C1-P27 Analog Input Brake Return Filter C1-P28 Digital Input Eco/Power Mode C1-P29 C1-P30 Analog Input Pressure Transducer Nominal input range: 0.5-4.5 volts.
Page 54 Controller Pinning 2200 SRM 1481 Table 8. Empty Container Handler (ECH) Controller Comments Number Type Function C1-P1 Power Supply Ground − Input C1-P2 Power Supply 24 volts 24 volts when ignition is ON and open if Input ignition is OFF. C1-P3 CAN 0 (+) CAN High...
Page 55 2200 SRM 1481 Controller Pinning Table 8. Empty Container Handler (ECH) (Continued) Controller Comments Number Type Function C1-P29 Digital Input Pressure Signal 24 volts when active, open when inactive. C1-P30 Analog Input Pressure Transducer Nominal input voltage: 0.5-4.5 volts. C1-P31 Analog Input Hydraulic Oil Temperature Nominal input: 700-2000 Ω.
Page 56 Controller Pinning 2200 SRM 1481 Table 9. XML Parameter File Content Parameter Name Type Unit/Possible Settings Comments Dynamic Control On/Off 0=Disabled 1=Enabled Use to disable/enable option. Loaded Speed Reduction On/Off 0=Disabled 1=Enabled Use to disable/enable option. Temperature Protection On/Off 0=Disabled 1=Enabled Use to disable/enable option.
Page 57 2200 SRM 1481 Controller Pinning Table 9. XML Parameter File Content (Continued) Parameter Name Type Unit/Possible Settings Comments Max Limit Value L/Min Max flow percentage direction A. Min Limit Value L/Min Max flow percentage direction B. Max Limit Value L/Min Max flow percentage direction A.
Page 58 NOTES https://www.besttruckmanuals.com/...
Page 59 https://www.besttruckmanuals.com/...
Page 60 TECHNICAL PUBLICATIONS 2200 SRM 1481 12/14 (9/14)(8/14)(12/13)(8/12)(4/11) https://www.besttruckmanuals.com/...

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Hyster H8.0-12.0XM-6 Manual

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