Hyster J2.00-3.20XM Manual
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Hyster J2.00-3.20XM Manual

Hyster J2.00-3.20XM Manual

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Hyster A216 (J2.00XM, J2.50XM, J3.00XM, J3.20XM
Europe)

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Summary of Contents for Hyster J2.00-3.20XM

  • Page 1 Hyster A216 (J2.00XM, J2.50XM, J3.00XM, J3.20XM Europe)
  • Page 2 DRIVE AXLE, SPEED REDUCER, AND DIFFERENTIAL J2.00-3.20XM (J40-60XM, J40-60XM ) [A216]; J2.00-3.20XM (J40-60Z) [A416] PART NO. 897670 1400 SRM 575...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Drive Axle, Speed Reducer, and Differential Repair..................Remove ................................Disassemble ..............................Clean ................................Inspect ................................Assemble ................................ Install ................................Torque Specifications ............................Troubleshooting..............................This section is for the following models: J2.00-3.20XM (J40-60XM, J40-60XM ) [A216]; J2.00-3.20XM (J40-60Z) [A416] ©2003 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: General

    1. DIFFERENTIAL 3. AXLE MOUNT 2. SPINDLE (AXLE 4. SPEED REDUCER HOUSING) 5. TRACTION MOTOR Figure 2. Drive Unit Assembly J2.00-3.20XM (J40-60Z) (A416) 1. DIFFERENTIAL 3. AXLE MOUNT 2. SPINDLE (AXLE 4. SPEED REDUCER HOUSING) 5. TRACTION MOTOR Figure 1.

  • Page 8: Drive Axle, Speed Reducer, And Differential Repair

    Drive Axle, Speed Reducer, and Differential Repair 1400 SRM 575 Drive Axle, Speed Reducer, and Differential Repair REMOVE has the capacity to lift the weight of the lift truck. See the nameplate for the weight of the lift truck. NOTE: The traction motor can be removed as a sep- arate unit.
  • Page 9 1400 SRM 575 Drive Axle, Speed Reducer, and Differential Repair A. REMOVAL B. INSTALLATION 1. FRAME 4. SPACER (CUP) 2. AXLE MOUNT 5. ALIGNMENT PIN 3. BOLT Figure 4. Axle Mount Arrangement (Method 1) A. REMOVAL B. INSTALLATION 1. FRAME 4.

  • Page 10: Disassemble

    9. SPACER 14. GREASE FITTING 4. SPINDLE 10. SPEED REDUCER HOUSING 15. BUSHING 5. RH AXLE MOUNT 11. NUTS AND BOLT (MOTOR 16. DIFFERENTIAL HOUSING 6. ALIGNMENT PIN SUPPORT) 17. BREATHER Figure 6. Drive Unit Parts J2.00-3.20XM (J40-60XM, J40-60XM ) (A216)
  • Page 11 16. DIFFERENTIAL HOUSING 6. ALIGNMENT PIN SUPPORT) 17. BREATHER Figure 7. Drive Unit Parts J2.00-3.20XM (J40-60Z) (A416) 5. Remove the bearing caps from the speed reducer differential bearing caps. Remove the bearing housing. Remove the capscrews that hold the caps and adjustment nuts.

  • Page 12: Clean

    Drive Axle, Speed Reducer, and Differential Repair 1400 SRM 575 1. DRIVE GEAR 11. BEARING CAP 2. DIFFERENTIAL 12. O-RING 3. DIFFERENTIAL BEARING CAP 13. REDUCTION GEAR 4. ADJUSTMENT NUT 14. PINION 5. CAPSCREW AND LOCK PLATE 15. ALIGNMENT PIN 6.

  • Page 13: Inspect

    1400 SRM 575 Drive Axle, Speed Reducer, and Differential Repair 2. Lubricate and install a side gear and thrust washer in the differential case as shown in Fig- ure 10. Make sure the side of the thrust washer with dents is toward the side gear. 3.
  • Page 14 Drive Axle, Speed Reducer, and Differential Repair 1400 SRM 575 tighten each adjustment nut against the bearing cup. Use the adjustment nuts to put the drive gear in the correct location as shown in Figure 13. 9. Align the marks on the bearing caps with the marks on the housing.
  • Page 15 1400 SRM 575 Drive Axle, Speed Reducer, and Differential Repair 1. BEARING CAP 7. REDUCTION GEAR 13. DIFFERENTIAL BEARING CAP 2. PINION 8. BEARING LOCK NUT 14. DIFFERENTIAL 3. SPEED REDUCER HOUSING 9. LOCK RING 15. DRIVE GEAR 4. CLUSTER GEAR 10.

  • Page 16: Install

    Drive Axle, Speed Reducer, and Differential Repair 1400 SRM 575 22. Install the bolt and nuts at the support on the bottom of the speed reducer housing. Adjust the bolt until it touches the motor housing. Turn the bolt an additional 1/2 turn counterclockwise to push on the traction motor.

  • Page 17: Torque Specifications

    1400 SRM 575 Torque Specifications 6. Apply a bead of sealant (Loctite 515 or equiv- in Periodic Maintenance 8000 SRM 1060. Re- alent) on the flange of the axle shaft. Install move the blocks so the lift truck is on its tires. the axle shafts and capscrews.

  • Page 18: Troubleshooting

    Troubleshooting 1400 SRM 575 Troubleshooting PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION The lift truck will not move. An axle shaft is broken. Install new axle shaft. The differential is damaged. Repair differential. Pinion is damaged. Install a new pinion. Cluster gear or reduction gear is Install new gear(s).
  • Page 20 TECHNICAL PUBLICATIONS 1400 SRM 575 3/03 (5/95) Printed in United Kingdom...

This manual is also suitable for:

J40-60xmJ40-60xm2

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