Pfeiffer Vacuum TPG 300 Operating Instructions Manual
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Summary of Contents for Pfeiffer Vacuum TPG 300
- Page 1 OPERATING INSTRUCTIONS Translation of the Original PLUG-IN BOARDS for total pressure measuring and control units TPG 300/TPG 500...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and control unit should support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Table of contents Table of contents About this manual Validity 1.1.1 Applicable documents 1.1.2 Variants Target group Conventions 1.3.1 Instructions in the text 1.3.2 Pictographs 1.3.3 Abbreviations Trademark proof Safety General safety information Safety instructions Safety precautions Proper use Foreseeable improper use Product description Function 3.1.1 Pirani measurement system... - Page 4 Operation Calibrating Pirani measuring circuit Malfunctions Shipping Recycling and disposal 10.1 General disposal information 10.2 Disposing of plug-in boards Service solutions by Pfeiffer Vacuum Accessories 12.1 Accessory information 12.2 Ordering accessories Technical data and dimensions 13.1 Technical data 13.2 Dimensions Appendix 14.1 Units of pressure...
- Page 5 List of tables List of tables Tbl. 1: Applicable documents Tbl. 2: Variants Tbl. 3: Abbreviations used Tbl. 4: Switch functions on IF 300A/C/P Tbl. 5: Switching functions on IF 300B Tbl. 6: Disturbances during installation Tbl. 7: Interference during operation and calibration Tbl.
- Page 6 List of figures List of figures Fig. 1: "OUTPUT" connection with 2 sockets Fig. 2: "CONTROL" connection on PE 300 DC9 Fig. 3: Switch and logic on the "CONTROL" connection Fig. 4: "RELAY" connection on IF 300A/C/P Fig. 5: "RELAY" connection on IF 300B Fig.
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Page 7: About This Manual
IF 300 P PT 441 595-T Interface board (Profinet) IF 500 PN Tbl. 2: Variants You can find the part number on the rating plate of the product. Pfeiffer Vacuum reserves the right to make technical changes without prior notification. 7/50... -
Page 8: Target Group
About this manual The figures in this document are not to scale. Dimensions are in mm unless stated otherwise. 1.2 Target group These operating instructions are aimed at all persons performing the following activities on the product: ● Transportation ● Setup (Installation) ●... -
Page 9: Trademark Proof
About this manual Abbreviation Explanation P GND Protective ground Profibus DP Profibus distributed periphery RS-232 Standard for a serial interface often available on computers (Recommended Stand- ard 232) RS-422 Interface standard for a wired differential serial data transfer (Recommended Stand- ard 422) Incoming data line (Received eXchange Data) Received data... -
Page 10: Safety
Safety instructions according to product life stages All safety instructions in this document are based on the results of a risk assessment. Pfeiffer Vacuum has taken into account all the relevant life stages of the product. Risks during installation DANGER Danger to life due to dangerous contact voltage Voltages above 30 V (AC) or 60 V (DC) are considered dangerous in accordance with EN 61010. -
Page 11: Safety Precautions
► Provide suitable touch protection, if the surface temperature exceeds 70 °C. ► Inform yourself about any contamination before starting work. 2.4 Proper use The plug-in boards are analog measuring, interface and relay boards for the ModulLine total pressure measuring and control units TPG 300 and TPG 500. 11/50... -
Page 12: Foreseeable Improper Use
Safety ► Install, operate and maintain the product only in accordance with these operating instructions. ► Comply with the limits of use. ► Observe the technical data. 2.5 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use;... -
Page 13: Product Description
3.2 Identifying the product You will need all the data from the rating plate to safely identify the product when communicating with Pfeiffer Vacuum. 1. Read the data on the product rating plate. 2. Record this data. -
Page 14: Interface And Relay Boards
Product description and CP 300 T11L) have special electronics that limit the measurement current to 100 μA. This results in a considerably longer service life for the gauges. Pirani/cold cathode measurement boards have: ● 1 Pirani measuring circuit with ─ 1 gauge power supply plug ─... -
Page 15: Relay" Connection On If 300A/C/P
Product description 4, 5 4, 5 Fig. 3: Switch and logic on the "CONTROL" connection 3.4.3 "RELAY" connection on IF 300A/C/P Screen Fig. 4: "RELAY" connection on IF 300A/C/P The figure shows the contacts in rest position. Pins Designation Switching function Relay 1 Relay 2 Relay 3... -
Page 16: Rs-232" Connection On If 300A
Product description The figure shows the contacts in rest position. Pins Designation Switching function Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Error status Tbl. 5: Switching functions on IF 300B 3.4.5 "RS-232" connection on IF 300A IF 300 A S GND S GND Screen... -
Page 17: Rs-422" Connection On If 300C
Product description 3.4.7 "RS-422" connection on IF 300C IF 300 C P GND S GND RX– TX– Screen Fig. 8: "RS-422" connection on IF 300C Protective ground (P GND) Reception data (Rx-) (relating to the measuring device) 2, 3, 4 unassigned Transmission data (Tx+) (relating to the measuring device) Signal ground (S GND) -
Page 18: Profinet" Connection On If 500 Pn
Product description IF 300 P Fig. 9: "Profibus" connection on IF 300P 1 Screen VP (only required with bus end devices) 2 Do not connect Do not connect 3 RxD/TxD-P (Line B) RxD/TxD-N (Line A) 4 CNTR-P (optional) Do not connect 5 DGND 3.4.9 "Profinet"... -
Page 19: Scope Of Delivery
Product description 3.5 Scope of delivery The scope of delivery includes the following parts: ● Plug-in board ● Plugs for analog signals ● Folding ferrite (for IF 300B) ● Operating instructions Unpacking the product and checking completeness of the shipment 1. Unpack the product. 2. -
Page 20: Transport And Storage
Transport and storage 4 Transport and storage 4.1 Transporting product NOTICE Damage caused by incorrect transport Transport in unsuitable packaging or failure to install all transport locks can result in damage to the product. ► Comply with the instructions for safe transport. NOTICE Damage to unit from electrostatic discharge Electrostatic discharge damages electronic components. - Page 21 Transport and storage ► Seal connections with the original protective caps. ► Protect the product with the original transport protection (where available). 21/50...
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Page 22: Installation
Installation 5 Installation 5.1 Installing/removing plug-in boards NOTICE Damage to unit from electrostatic discharge Electrostatic discharge damages electronic components. Defects resulting from failure to comply with this warning shall result in loss of any warranty claim entitlement. ► Carry out all work on ESD-protected workstations only, in compliance with the appropriate work- ing methods. -
Page 23: Connecting The Cold Cathode Gauge
Installation Procedure 1. Make sure that the TPG is switched off. 2. Despite being partially screened, do not lay the gauge cable parallel with cables with too much interference. 3. Connect the gauge with the measuring cable to the "IKR" connection on the measurement board. 4. -
Page 24: Connecting Interfaces And Connections
With voltages < 50 V, you may use 4.8 × 0.8 mm insulated flat pin terminals. However, Pfeiffer Vacuum recommends using the relay plug, as the relay plug enables fast discon- nection of the connection as well as strain relief. -
Page 25: Connecting "Rs-232-C" Interface Of If 300A
Installation Connecting relays (IF 300B) Screened cable is not required for the connection. 1. Only carry out work on the plug when it is de-energized. 2. In general, use the relay plug for voltages ≥ 50 V for safety reasons. 3. -
Page 26: Connecting "Profibus-Dp" Interface Of If 300 P
Installation 4. Make sure that components to be connected externally contain the technical data of the plug-in board. 5. Use a suitable interface cable to connect the interface. 5.3.6 Connecting "Profibus-DP" interface of IF 300 P Details on the Profibus-DP interface You can find details on the Profibus-DP interface in the corresponding communication pro- tocol. -
Page 27: Operation
Operation 6 Operation Switching measuring circuit on or off externally (PE 300 DC9) ► First switch the gauge on manually or automatically if you want to control the gauge via the exter- nal input. ► Switch the measuring circuit on or off using one of the three options. ●... -
Page 28: Calibrating Pirani Measuring Circuit
Pirani measuring circuit. A zero point shift will necessitate recalibration or cleaning. Pfeiffer Vacuum has calibrated the gauge to standard values at the factory. However, as a result of indi- vidual scattering, gauge tolerances, gauge contamination or different cable lengths, you must accept deviations. -
Page 29: Malfunctions
Malfunctions 8 Malfunctions Warranty Malfunctioning of the equipment as a direct result of contamination or wear, as well as wear parts, is not covered by the warranty. Malfunction Possible cause Remedy Gauge cable will not connect to IKR gauge. Old IKR gauge with MHV Use a correct cable. - Page 30 Check the firmware: ● TPG 300 firmware: not supported ● TPG 500 firmware: V010300 ● Profinet firmware: V010100 Tbl. 12: Disturbances with the Profinet interface On TPG 300 basic unit, from firmware 302-654. On TPG 300 basic unit, from firmware 302-654. 30/50...
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Page 31: Shipping
► Comply with the instructions for safe distribution. Decontamination subject to charge Pfeiffer Vacuum decontaminates products not clearly declared "Free of contamination" at your expense. Ship product safely ► Do not ship microbiological, explosive or radioactively contaminated products. -
Page 32: Recycling And Disposal
– Fluoroelastomers (FKM) – Potentially contaminated components that come into contact with media 10.2 Disposing of plug-in boards Pfeiffer Vacuum plug-in boards contain materials that you must recycle. 1. Separate the components into recyclable materials. 2. Recycle the components. 3. Dispose of the product or components in a safe manner according to locally applicable regula- tions. -
Page 33: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 34 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 35: Accessories
Measurement cable in standard and high temperature versions in different lengths, for connecting to a Pfeiffer Vacuum total pressure measuring and control unit or an ionization measuring device Dummy plates Cover plate for free slots on Pfeiffer Vacuum total pressure measuring and control units that are not fully configured 12.2 Ordering accessories... -
Page 36: Fig. 17: Pirani Measuring Cable Connection Diagram
Accessories Measuring and extension cable The cable is available in a standard version for temperatures up to max. 80 °C and as a high temperature table for temperatures up to 250 °C. TPR 010: Amphenol C 091 E Amphenol C 091 E TPR 017/018: LEMO male female... -
Page 37: Tbl. 20: Plugs And Interface Cable
Accessories Description Order number Extension measuring cable, TPR 010/017/018, 10 m, 80 °C PT 548 466 -T Extension measuring cable, TPR 010/017/018, 20 m, 80 °C PT 548 468 -T Extension measuring cable, TPR 010/017/018, 30 m, 80 °C PT 548 470 -T Extension measuring cable, TPR 010/017/018, 40 m, 80 °C PT 548 472 -T Extension measuring cable, TPR 010/017/018, 50 m, 80 °C... -
Page 38: Tbl. 21: Dummy Plates
Accessories Description Order number Dummy plate, for interface board PT 441 017 Dummy plate, for measurement board PT 441 259 Tbl. 21: Dummy plates 38/50... -
Page 39: Technical Data And Dimensions
Technical data and dimensions 13 Technical data and dimensions 13.1 Technical data Parameter Value/designation Measuring board PI 300 D for Pirani gauges with wolfram fil- ament PI 300 DN for Pirani gauges with nickel fila- ment Number of measuring circuits Measuring range (N equivalent) 1000 hPa –... - Page 40 Technical data and dimensions Parameter Value/designation Number of measuring circuits 1 each of Measuring range (N equivalent) Pirani 1000 hPa – 8 × 10 Cold cathode CP 300 C9 5 × 10 hPa – 5 × 10 CP 300 C10 5 ×...
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Page 41: Tbl. 24: Technical Data, Cp 300 C9/C10/T11/T11L
Technical data and dimensions Parameter Value/designation Connection, device side TPR gauge 6-pin Amphenol C 091 B socket IKR gauge CP 300 C9/C10 SHV, coax, socket CP 300 T11/T11L triax, socket Signal output Ø 2 mm sockets Weight CP 300 C9 approx. -
Page 42: Tbl. 26: Technical Data If 300B
Technical data and dimensions Parameter Value/designation DC characteristics Switching current, max. 0.25 A with 200 V DC 0.3 A with 140 V DC 0.4 A with 100 V DC 0.5 A with 60 V DC 0.6 A with 50 V DC 0.8 A with 40 V DC 4.0 A with 30 V DC Switching output, max. -
Page 43: Dimensions
Technical data and dimensions Parameter Value/designation DC characteristics Switching current, max. Switching voltages > 50 V DC are not permitted for safety reasons. 0.6 A with 50 V DC 0.8 A with 40 V DC 1.5 A with 30 V DC Switching output, max. -
Page 44: Fig. 20: Dimensions Of Interface And Relay Boards
Technical data and dimensions 300P IF 300B 20 (0.79“) Fig. 20: Dimensions of interface and relay boards Dimensions in mm 44/50... -
Page 45: Appendix
Appendix 14 Appendix 14.1 Units of pressure Unit mbar Torr / mm Hg mbar 1 · 10 0.75 1000 1000 1 · 10 0.01 0.01 1 · 10 1 · 10 7.5 · 10 0.75 1 · 10 0.01 1000 Torr / mm Hg 1.33 133.32 1.33... -
Page 46: Converting Measuring Signal And Pressure
Appendix 14.3 Converting measuring signal and pressure p [hPa] TPR 010 / TPR 018 with PI 300 D TPR 017 with PI 300 DN –1 –2 –3 –4 Fig. 21: Relationship between measuring signal and pressure for TPR gauges p Pressure Measuring signal [V] (output voltage) 46/50... -
Page 47: Gas Type Dependence
Appendix p [hPa] –8 –9 IKR 050/060 with CP 300 C9 IKR 050/060 with CP 300 C10 –10 IKR 070 with PE 300 T11 IKR 050/060 with PE 300 DC9 –11 Fig. 22: Relationship between measuring signal and pressure for IKR gauges p Pressure Measuring signal [V] (output voltage) 14.4 Gas type dependence... -
Page 48: Fig. 23: Displayed Pressure For Tpr Gauges
Appendix p [hPa] Freon 12 –1 Water vapor –2 –3 –3 –2 –1 [hPa] Fig. 23: Displayed pressure for TPR gauges p [hPa] Xe Kr Ne He –3 –4 –5 –6 –7 –7 –6 –5 –4 –3 –2 [hPa] Fig. 24: Displayed pressure for IKR gauges 48/50... - Page 49 Appendix 49/50...
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