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SERVICE MANUAL
DEC.2016
SUZUKI MUSICAL INST.MFG.CO.,LTD.

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Summary of Contents for Hammond XKL-5

  • Page 1 SERVICE MANUAL DEC.2016 SUZUKI MUSICAL INST.MFG.CO.,LTD.
  • Page 2: Table Of Contents

    XLK-5 -Table of Contents- 1.SPECIFICATIONS 2.BLOCK DIAGRAM 3.TEST AND ADJUSTMENT 4.WIRING CONNECTION 5.WIRING CHART 6.PRINTED WIRING BOARD ASSY LIST 7.SCHEMATICS CTH-38B KCH-21A KCH-22A KCH-23A 8-1~8-5 8.PARTS LIST 9-1,9-2 9.DISASSEMBLY PROCEDURE 10.TECHNICAL DESCRIPTION 1.SPECIFICATIONS Musical keys 61 not es and P reset keys 12 not es, KEYBO ARD wat er -fall shape, virt ual mult i-cont act H-BUS(FROM ORGAN, T O P EDAL)
  • Page 3: Block Diagram

    XLK-5 H-BUS H-BUS from HOST to DEVICE CTH-38B (3/3) J202 WR-HZ191-A NOT USED CONTROL BOARD J203 CTH-38B (1/3) DC IN UART TX,RX / H-BUS DC-DC 3.3V CU-1 IN GPIO IN / SW SCAN U3 MKL15Z128VLK4 EXP IN FS IN GPIO OUT / LED FS OUT KEYSCAN MATRIX MIDI OUT...
  • Page 4: Test And Adjustment

    XLK-5 This unit operates with XK-5 and EXP-250(also XPK-250W, EXP-250W). Using equipment: Circuit Tester, XK-5 organ, EXP-250(or XPK-250W, EXP-250W), HBU-250L Connect the XLK-5 to XK-5 with H-BUS cable, Connect the XPK-250W, EXP-250(or ,EXP-250W) to XLK-5 with H-BUS cable, STEP SUBJECT SETTING TEST POINT SPECIFICATION...
  • Page 6: Wiring Chart

    5.WIRING CHART XLK-5 KEY SCAN CTH-38A PLUG FROM TO PLUG WIRE TO PWB FUNCTION No. PIN No. & PIN No. COLOR NAME J201 J206-1 BLK CTH-38A J206-3 RED CTH-38A J202 J203-1 BLK CTH-38A -2 RED -3 WHT HOST DOWN -4 WHT HOST UP -5 WHT DEVICE UP...
  • Page 7: Printed Wiring Board Assy List

    6. Printed Wiring Board Assy List XLK-5 FUNCTION PWB.NAME PART No. KEY SCAN CTH-38B 00220-21202 KEY CONTACT KCH-21A 00229-23201 KEY CONTACT KCH-22A 00229-23211 KEY CONTACT KCH-23A 00229-23221...
  • Page 8: Cth-38B

    XLK-5 CTH-38A,B (1/3) from HOST to DEVICE CTH-38A,B (3/3) CTH-38A,B (2/3) XLR_5V JK1 NC4MAH JK2 NC4FAH NOT USED +3.3V DC IN (15V 0.8A) Vout Vout NFM21PC104RIE3D Vout Vout DLW5BTM501SQ2 500 /100MHz 4A J201 LED1 SLI-343DCT F4052A F4052A J202 MC33269D-3.3G 220u/6.3V RXEF005 1SS392 XLR_MALE_DOWNSTREAM...
  • Page 9: Kch-21A

    XLK-5 SW1-12 : Carbon Printed Contact contact pin 1-2 pin 3-4 pin 5-6 D1-36 : Rohm 1SS355 *Substitutes : TOSHIBA 1SS352 On semi BAS16H J801 To Middle Key J802 KCH-21A Schematic 6232-120 Left, Reverse Key, 12key XLK-5 KCH-21A 00229-23201...
  • Page 10: Kch-22A

    XLK-5 J802 J803 To Left Key To Right Key J801 J806 BR10 MK10 MD10 6232-120 6232-120 SW13-44 : Carbon Printed Contact contact pin 1-2 pin 3-4 J804 J805 pin 5-6 6232-120 6232-120 D37-132 : Rohm 1SS355 Middle, Normal Key, 32key *Substitutes : TOSHIBA 1SS352 On semi BAS16H LOWER SIDE...
  • Page 11: Kch-23A

    XLK-5 MK10 MD10 BR10 J106 To Middle Key J803 BR10 BR10 MK10 MK10 MD10 MD10 6232-120 SW45-73 : Carbon Printed Contact contact pin 1-2 pin 3-4 pin 5-6 D133-219 : Rohm 1SS355 *Substitutes : TOSHIBA 1SS352 On semi BAS16H Right, Normal Key, 29key XLK-5 KCH-23A 00229-23221...
  • Page 12: Parts List 8-1~8-5

    XLK-5 8.PARTS LIST 1.FINAL ASSY(65901-01101) 9 11 10 8 27 29 8- 1...
  • Page 13 XLK-5 Screw 29 29 38 25 34 38 39 40 34 38 39 40 39 40 00289-61001 BH73D Keyboard Assy Key Felt Super B,CX 00402-03218 01683-54012 Side Board(L) 00450-41104 Tapping Screw P Tite(4x12, Bind, 3ZnB) Side Board(R) 00450-41105 Bottom Board 00450-41101 Front Rail 00450-41102...
  • Page 14 XLK-5 CTH-38 BKT 00451-40935 Machine Screw(M4x16, Truss, 3ZnB) 01703-64016 CTH-38B PWB Assy(1/3) 00220-21202 Tapping Screw P Tite(3x8, Bind, 3ZnB) 01683-53008 Tapping Screw S Tite(3x5, Bind, 3ZnB) 01673-53005 Inser t Nut B type(M4x11.5, 3ZnW) 00730-04005 FFC20B190 00444-14004 Inser t Nut I type(M4x12.5, 3ZnW) 00730-04010 Pilot Lamp Lens 00452-40140...
  • Page 15 XLK-5 Chassis BH73D 00451-40908 Level Felt 00289-01126 Stay BH73D 00451-40909 00452-40316 PWB Spacer BH73D Stopper BH73D 00451-40945 Tapping Screw Type2(3x6, Bind, 3ZnW) 01654-53006 BH Key Suppor t 12P 00289-01122 Tapping Screw Type2(3x10, Washer faced, 3ZnW) 01654-73010 BH Key Suppor t 8P 00289-01122-8 Down Stop Felt #73-1 00453-40261...
  • Page 16 XLK-5 3.ACCESSORY Owner’s Manual (Japanese & English) 00457-40198 Knob Bolt 00700-06003 Protection Cover 00453-40423 Hole Cap 00339-11006 NC4XX Cable 25 00440-02010 Rubber Foot TK-28 4pcs 00453-40288 Tapping Screw Type1(4x16, Truss, 3ZnB) 4pcs 01613-64016 8- 5...
  • Page 17 XLK-5 9.DISASSEMBLING PROCEDURE CAUTION:First,Disconnect ORGAN from H-BUS. 1.REMOVE THE TOP COVER: Remove the 7 screws of A (Machine screw, M4x5, Bind) from the Top cover. 2.REMOVE THE BH-73D ASSY & ENDBLOCK(L) : ENDBLOCK(L) BH-73D ASSY First, Remove the ENDBLOCK(L). [ REMOVE THE ENDBLOCK(L) ] Remove the 2 screws of A (S tite, 3x5, Bind) from the ENDBLOCK(L).
  • Page 18 XLK-5 3. REMOVE THE CTH-38B PWB ASSY: CTH-38B(2/3) PWB assy CTH-38B(3/3) PWB assy CTH-38B(1/3) PWB assy [ REMOVE THE CTH-38B(1/3) PWB ASSY ] Remove the 4 screw of A (S tite, 3x5, Bind ZnB) from the CTH-38B(1/3) PWB assy. [ REMOVE THE CTH-38B(2/3) PWB ASSY ] Remove the 2 screw of A (Tapping type2, 3x8, Bind, ZnB) from the CTH-38B(2/3) PWB assy.
  • Page 19: Technical Description

    10. TECHNICAL DESCRIPTION XLK-5 This unit is composed of CTH-38B, KCH-21A, KCH-22A, KCH-23A. 1. MAIN BOARD : CTH-38B The CTH-38B operates scanning contact board and the switch of CU-1, merging the musical messages which is the XLK-5 received from the H-BUS and scanning, and sending the messages to the H-BUS.

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