Microchip Technology MCP8063 User Manual
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Microchip Technology MCP8063 User Manual

12v 3-phase bldc sensorless fan controller demonstration board kit
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MCP8063
12V 3-Phase BLDC
Sensorless Fan Controller
Demonstration Board Kit
User's Guide
 2014 - 2015 Microchip Technology Inc.
DS50002248B

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  • Page 1 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide  2014 - 2015 Microchip Technology Inc. DS50002248B...
  • Page 2 WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries.
  • Page 3 Object of Declaration: MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit VP Development Tools  2014 - 2015 Microchip Technology Inc. DS20002248A-page 3...
  • Page 4 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide NOTES:  2014 - 2015 Microchip Technology Inc. DS20002248A-page 4...

  • Page 5: Table Of Contents

    1.2 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Hardware description ........... 12 1.3 MCP8063 Daughter Board ................13 1.4 What the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit includes .......... 13 Chapter 2. Installation and Operation 2.1 Getting Started .....................
  • Page 6 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide NOTES:  2014 - 2015 Microchip Technology Inc. DS50002248B-page 6...

  • Page 7: Preface

    • Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit as an evaluation tool to debug on a target motor system. The manual layout is as follows: •...

  • Page 8: Conventions Used In This Guide

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Represents Examples Arial font: ® Italic characters Referenced books MPLAB IDE User’s Guide Emphasized text ...is the only compiler...

  • Page 9: Recommended Reading

    Preface RECOMMENDED READING This user's guide describes how to use the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit. Another useful document is listed below. The following Microchip document is available and recommended as a supplemental reference resource.

  • Page 10: Document Revision History

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide DOCUMENT REVISION HISTORY Revision B (June 2015) • Added Section 1.3 “MCP8063 Daughter Board” Chapter 1. “Product Overview” • Updated Section 2.1.1 “Software Installation” • Updated Appendix A. “Schematics and Layouts”...

  • Page 11: Chapter 1. Product Overview

    The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board allows the control and monitoring of Microchip 12V fan driver devices, such as the MCP8063 or MTD6501. The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board is controlled by PC software via a USB connection.

  • Page 12: Mcp8063 12V 3-Phase Bldc Sensorless Fan Controller Demonstration Board Hardware Description

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide FIGURE 1-2: MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit Overview. MCP8063 12V 3-PHASE BLDC SENSORLESS FAN CONTROLLER DEMONSTRATION BOARD HARDWARE DESCRIPTION The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board contains several components: •...

  • Page 13: Mcp8063 Daughter Board

    This section provides a brief description of the daughter board (ADM00535) which is included in the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit. The MCP8063 Daughter Board has been designed to be used with a motherboard. However, it can also be used independently as a standalone board.
  • Page 14 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide NOTES:  2014 - 2015 Microchip Technology Inc. DS50002248B-page 14...

  • Page 15: Chapter 2. Installation And Operation

    Note: This application requires Microsoft .NET Framework 3.5 or later. 1. Unzip the archive and click on the .exe file. The MCP8063 Demo Board GUI Setup will initiate. Click Next to start the installation. FIGURE 2-1: MCP8063 Demo Board GUI - Welcome Screen.
  • Page 16 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide 2. To proceed with the installation, read the License Agreement. Accept by clicking the radio button corresponding to I accept the agreement, then click Next. FIGURE 2-2: MCP8063 Demo Board GUI - License Agreement Screen.
  • Page 17 The installation status window appears, showing the installation progress. Click Next to proceed. FIGURE 2-4: MCP8063 Demo Board GUI - Ready to Install Screen. 5. Once the Install Complete screen appears, click Finish to exit the Installer. FIGURE 2-5: MCP8063 Demo Board GUI - Install Complete Screen.
  • Page 18 3. Start the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board software. 4. Plug the mini-USB cable from the USB port of a computer to the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board connector. The LED indicating a ON state will light up.

  • Page 19: Mcp8063 12V 3-Phase Bldc Sensorless Fan Controller Demonstration Board Kit Software Description

    MCP8063 12V 3-PHASE BLDC SENSORLESS FAN CONTROLLER DEMONSTRATION BOARD KIT SOFTWARE DESCRIPTION The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit software window contains three tabs: • Control: provides the options available for controlling and monitoring the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board •...
  • Page 20 The fan driver Power Supply Pin box features a slide bar that allows setting the desired voltage value for the fan driver. The gauge corresponding to the Power Supply function indicates the instant fan driver power supply value measured by the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board.
  • Page 21 Measurement Settings tab. Next sections provide further details. Legend: Measurement Settings group box Startup measurement PWM Change Measurement group box Speed Curve and Stability Measurement group box Measurement Control group box FIGURE 2-8: GUI - Measurement Settings Tab.  2014 - 2015 Microchip Technology Inc. DS50002248B-page 21...
  • Page 22 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide 2.2.2.1 MEASUREMENT SETTINGS The Measurement Settings group box is used for defining the measurement corners required by the user. Once the automatic measurement starts (see Section 2.2.2.5 “Measurement Control”), all specified corners will be assessed for...
  • Page 23 The Measurement Results tab displays the test results. The user can manage from this tab where the data will be stored. Figure 2-9 shows the Measurement Results sub-tab: Legend: Measurement Results group box Measurement Results table FIGURE 2-9: GUI - Measurement Results Tab.  2014 - 2015 Microchip Technology Inc. DS50002248B-page 23...
  • Page 24 Excel 2003 or later has to be installed in order for the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Software to create a Microsoft Excel file. If Microsoft Excel is not installed, it is possible to copy the data from the result table and paste it into the appropriate software.

  • Page 25: Appendix A. Schematics And Layouts

    Appendix A. Schematics and Layouts INTRODUCTION This appendix contains the schematics and layouts for the following devices which are included in the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit (ADM00575): • 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board (ADM00532): - Board –...

  • Page 26: Board - Schematic

    BOARD – SCHEMATIC PIC24F PART IC VOLTAGE AND CURRENT MONITORING PART PIC24FJ64GB002-1/SS MCLRZ *MCLR/VPP/RA5 U1TX/INT0/CN23/RB7 FG_IC +ISEN -ISEN REFO/SS1/T2CK/T3CK/CN11/RB15 DIODE_SCHOTTKY_SMC *U1CTS/SCL1/CN22/RB8 5V_USB *U1RTS/SDA1/CN21/RB9 IC1/CN9/RA7 100nF OC1/C2OUT/INT2/CTED1/CN8/RA6 PWM_IC PWM_PIC SOSCI/*U2RTS/CN1/RB4 MCP3421A1T-E/CH RESERVE1_PIC SOSCO/T1CK/*U2CTS/CN0/RA4 OSCI/CLKI/CN30/RA2 OSCO/CLKO/CN29/RA3 DIR_IC NET00019 NET00017 PIC_LED_3 AN0/VREF+/CN2/RA0 VIN+ VIN- PIC_LED_2 AN1/VREF-/CN3/RA1...

  • Page 27: Board - Top Silk

    BOARD – TOP SILK  2014 - 2015 Microchip Technology Inc. DS50002248B-page 27...

  • Page 28: Board - Top Copper And Silk

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide BOARD – TOP COPPER AND SILK  2014 - 2015 Microchip Technology Inc. DS50002248B-page 28...

  • Page 29: Board - Top Copper

    BOARD – TOP COPPER  2014 - 2015 Microchip Technology Inc. DS50002248B-page 29...

  • Page 30: Board - Bottom Copper

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide BOARD – BOTTOM COPPER  2014 - 2015 Microchip Technology Inc. DS50002248B-page 30...

  • Page 31: Board - Bottom Copper And Silk

    BOARD – BOTTOM COPPER AND SILK  2014 - 2015 Microchip Technology Inc. DS50002248B-page 31...

  • Page 32: Board - Bottom Solder

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide BOARD – BOTTOM SOLDER  2014 - 2015 Microchip Technology Inc. DS50002248B-page 32...

  • Page 33: Daughter Board - Schematic

    DAUGHTER BOARD - SCHEMATIC OUT1 VBIAS_IC FG_IC PWM_IC OUT2 RPROG DIR_IC OUT3 VBIAS_IC VBIAS VDD_IC VDD_IC VDD_IC 1uF C1 1uF C2 10uF FG_IC PWM_IC VBIAS_IC VDD_IC OUT1 OUT1 OUT3 OUT3 OUT2 OUT2 8l 4x4 DFN...

  • Page 34: Daughter Board - Top Silk

    MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide A.10 DAUGHTER BOARD - TOP SILK A.11 DAUGHTER BOARD - TOP COPPER AND SILK A.12 DAUGHTER BOARD - TOP COPPER  2014 - 2015 Microchip Technology Inc. DS50002248B-page 34...

  • Page 35: Daughter Board - Bottom Copper

    A.13 DAUGHTER BOARD - BOTTOM COPPER A.14 DAUGHTER BOARD - BOTTOM COPPER AND SILK A.15 DAUGHTER BOARD - BOTTOM SOLDER  2014 - 2015 Microchip Technology Inc. DS50002248B-page 35...
  • Page 36 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide NOTES:  2014 - 2015 Microchip Technology Inc. DS50002248B-page 36...

  • Page 37: Appendix B. Bill Of Materials (Bom)

    PC test point mini SMD Keystone Electronics 5019 Corp. Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components.  2014 - 2015 Microchip Technology Inc. DS50002248B-page 37...
  • Page 38 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide TABLE B-1: BILL OF MATERIALS (BOM) - 12V 3-PHASE BLDC SENSORLESS FAN CONTROLLER DEMONSTRATION BOARD (ADM00532) (CONTINUED) Reference Description Manufacturer Part Number IC reg. LDO 3.3V 0.3A 5-lead Microchip Technology Inc.
  • Page 39 NOTES:  2014 - 2015 Microchip Technology Inc. DS50002248B-page 39...

  • Page 40: Worldwide Sales And Service

    China - Xian Tel: 631-435-6000 Tel: 86-29-8833-7252 Fax: 886-2-2508-0102 San Jose, CA Fax: 86-29-8833-7256 Thailand - Bangkok Tel: 408-735-9110 Tel: 66-2-694-1351 Canada - Toronto Fax: 66-2-694-1350 Tel: 905-673-0699 Fax: 905-673-6509 01/27/15  2014 - 2015 Microchip Technology Inc. DS50002248B-page 40...

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