Inhaltsverzeichnis Installation Declaration ....................4 LD1000E Installation Declaration ..................4 General information ......................5 Notes on these assembly instructions ................5 Liability / warranty ......................6 Liability ..........................6 Product monitoring ......................6 Language of the operating instructions ................6 Copyright ..........................
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Phoenix Mecano Komponenten AG Important information on installation and commissioning ..........19 Initial commissioning ......................20 7.4.1 Single drive ........................20 Assambly ........................21 7.5.1 Installation procedure...................... 22 7.5.2 Emergency mechanical adjustment ................24 Maintenance ........................27 Cleaning ......................... 27 Disposal and return ......................
Essential performance – Collateral standard: Electromagnetic disturbances – Requirements and test (IEC 60601-1-2:2014); German version EN 60601-1-2:2015 Phoenix Mecano Komponenten AG undertakes to submit technical documentation for the incomplete machine upon substantiated request of the national competent bodies in electronic format.
Phoenix Mecano Komponenten AG General information Notes on these assembly instructions These assembly instructions are only applicable for the electric cylinder described and intended as documentation for the manufacturer of the final product, into which this incomplete machine will be installed.
Phoenix Mecano Komponenten AG. Users themselves are responsible for compliance with legal regulations and can be held liable in the event of misuse. The copyright owner of these assembly instructions is Phoenix Mecano...
Moving persons with this electric cylinder, for example, is an example of an unintended use and is forbidden. Phoenix Mecano Kompo- nenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unintended use.
Safety instructions Phoenix Mecano Komponenten AG has constructed this electric cylinder according to the current state of the art and existing safety regulations. However, if the electric cylinder is misused and/or operated in the manner inconsistent with the intended use or if the safety instructions are not observed, this may result in hazards to personnel and property.
Phoenix Mecano Komponenten AG Safety signs These warning and mandatory actions signs are the safety symbols which warn of risk or hazard. Data of these assembly instructions regarding special hazards or situations with electric cylinder must be complied with, while non-ob- servance increases the risk of an accident.
Power supply 12 / 24 / *48 VDC 6.1.2 Variants of force / speed There are the following basic configurations in terms of force / travel speed of the electric cylinder LD1000E (see also 6.7): ES variant Versions Push force...
Phoenix Mecano Komponenten AG Technical data Stroke length Up to 1000 mm Dimension A (installation dimension) Stroke less than 400 mm = stroke + 200 mm Stroke equal or greater than 400 mm = stroke + 250 mm (±1.5mm) Standard stroke lengths 100;...
6.7.3 Weight data Stroke [mm] EBL [mm] Weight [kg] 1050 10.6 1150 11.2 1000 1250 11.8 *The given weight data can vary slightly due to different attachment parts (customer specific).
Transport and storage The product is to be checked by suitable personnel for visible and functional damage. Damage caused by transport and storage must be reported to the responsible person and Phoenix Mecano Komponenten AG immediately. Commissioning damaged electric cylinders is forbidden.
Initial commissioning 7.4.1 Single drive Please connect the electric cylinder according to the following diagram. First connect the power cable plug with the device installation plug on the drive with the inscription “PWR”. Then plug the connector plug of the signal cable or the manual switch in the installation plug marked “In”.
After the receipt of the electric cylinder, check the device for any damage. The electric cylinder is delivered ready for operation without a controller. The installation of the LD1000E consists in fixing the electric cylinder using the rear and front suspensions. (here, note your special suspension variants; see 6.3.1 “Variants of suspension“) The cross bores of both suspensions measure 12.1 ±...
7.5.1 Installation procedure Hang the rear suspension onto the counterpart piece. Attention: It should not be possible to rotate the counterpart piece. It must be possible to rotate the electric cylinder in the direction of the arrow (see figure). Fix the suspension at the front. Attention: It should not be possible to rotate the counterpart piece.
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Phoenix Mecano Komponenten AG Connect the (3-pin) connector plug to PWR” (plug in & hand tighten the sleeve nut) Connect the connector lead with your control system and the stabilized power supply according to the connection diagram (see Chapter 8). Before connecting, always verify the deenergized status of the control system and the power supply unit.
7.5.2 Emergency mechanical adjustment Attention: Please read this chapter through completely before beginning implementation! You must first ensure that the power supply is disconnected and automatic restart is ruled out! Remove the pressure equalizing element with a 19 mm open-end / ring spanner.
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Phoenix Mecano Komponenten AG Put on a standard socket wrench (plug-in bolt 6 mm). A standard ratchet or cordless screwdriver can be used to help ad- just the drive (pushrod is driven in or out). Please ensure that a maximum speed of rotation of 150...
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The cylinder will be wrongly positioned after the adjustment. If the cause of the EMERGENCY mechanical adjustment was a power supply outage and it can be assumed that the drive will continue to be fully functional, the drive can continue to be op- erated without further action.
Phoenix Mecano Komponenten AG Maintenance The electric cylinder is basically maintenance-free, but is not wear-free. Faulty functioning, excessive play of the movable parts or unusual sounds generated by the electric cylinder can be the signs of wear. Worn parts of the product must only be replaced by the manufacturer. The electric cylinder must be sent to the manufacturer for these works.
Connection plan AP.4.017712 Connection plan AP.4.017712 Cable Power cable (sketch) GNYE (GNYE) (BK2) Cabel: 3 G 1.5mm (BK1) (Cabel: 3 G 2.5mm Power cable *** Supply voltage *** Wire Description Functional earth DC supply voltage 1.5mm The power cable is used to supply the cylinder with power from the DC Green-Yellow supply voltage (DC PSU).
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Connection plan AP.4.017712 Example Connection example – Extend BN/BK1 DC PSU BU/BK2 GNYE Connection example – Retract BN/BK1 DC PSU BU/BK2 GNYE AP.4.017712 Version 1.2...
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Connection plan AP.4.017712 Control example - relay Relay Relay Direction Start/stop Pwr+ BN/BK1 Pwr- Pwr- BU/BK2 For fast stop GNYE Pwr- Pwr+ Fuse Battery Earth Note: Do not change the direction during the drive. Always stop the motion via relay K1 before changing the direction with K2. AP.4.017712 Version 1.2...
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Connection plan AP.4.017713 Connection plan AP.4.017713 Cable M12power (top view) 1 (BN) 3 (RD) 4 (BK) Pin assignment M12power (3-pin) *** Supply voltage *** Description Functional earth DC supply voltage The power cable is used to supply the cylinder with power from the DC supply voltage (DC PSU).
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Connection plan AP.4.017713 Example Connection example – Extend DC PSU Connection example – Retract DC PSU AP.4.017713 Version 1.1...
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Connection plan AP.4.017713 Control example - relay Relay Relay Direction Start/stop Pwr+ Pwr- Pwr- For fast stop Pwr- Pwr+ Fuse Battery Earth Note: Do not change the direction during the drive. Always stop the motion via relay K1 before changing the direction with K2. AP.4.017713 Version 1.1...
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Connection plan AP.4.017714 Connection plan AP.4.017714 Cable Power cable M12-5pol 5 (GY) (sketch) GNYE (top view) (GNYE) 2 (WH) 1 (BN) (BK2) 3 (BU) 4 (BK) Cabel: 3 G 1.5mm (BK1) (Cabel: 3 G 2.5mm Power cable *** Supply voltage *** Wire Description Functional earth...
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Connection plan AP.4.017714 Pin assignment M12 Signal (5-pin) *** Communication & control plug *** Description Pin 1 Control Brown (BN) You can retract and extend the cylinder via the two wires. By applying a voltage, for example the supply voltage of the cylinder, to the brown wire (pin 1), the cylinder retracts.
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Connection plan AP.4.017715 Connection plan AP.4.017715 Cable Power cable M12-5pol 5 (GY) (sketch) GNYE (top view) (GNYE) 2 (WH) 1 (BN) (BK2) 3 (BU) 4 (BK) Cabel: 3 G 1.5mm (BK1) (Cabel: 3 G 2.5mm Power cable *** Supply voltage *** Wire Description Functional earth...
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Connection plan AP.4.017715 Pin assignment M12 Signal (5-pin) *** Communication & control plug *** Description Pin 1 Not connected Brown (BN) Leave unconnected Pin 2 White (WH) Pin 3 Control Blue (BU) Connect the black (BK) wire to the grey (GY) wire to extend the cylinder.
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Connection plan AP.4.017716 Connection plan AP.4.017716 Pin assignment M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3-pin) *** Supply voltage *** Description Pin 1 Functional earth DC supply voltage Brown (BN)
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Connection plan AP.4.017716 Continued from previous page Pin 3 Not connected Blue (BU) Leave unconnected Pin 4 Black (BK) Pin 5 GND of the linear drive Grey (GY) Low-resistance GND connection of the linear drive. Do not connect to the supply voltage! Example Connection example Extend...
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Connection plan AP.4.017717 Connection plan AP.4.017717 Pin assignment M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3-pin) *** Supply voltage *** Description Pin 1 Functional earth DC supply voltage Brown (BN)
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Connection plan AP.4.017717 Continued from previous page Pin 3 Control Blue (BU) Connect the black (BK) wire to the grey (GY) wire to extend the cylinder. Connect the blue (BU) wire to the gray (GY) wire to retract the cylinder. The cylinder stops automatically in the end position.
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Connection plan AP.4.017718 Connection plan AP.4.017718 Pin assignment Power cable M12-12pol 10 (VT) GNYE (top view) (sketch) 1 (BN) 2 (BU) (GNYE) 3 (WH) 9 (RD) (BK2) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU) Cabel: 3 G 1.5mm (BK1) 5 (PK) 7 (BK) (Cabel: 3 G 2.5mm...
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Connection plan AP.4.017718 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017718 Continued from previous page Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Violet (VT) Pin 11 Gray-Pink (GYPK) Pin 12 Red-Blue (RDBU) Example Connection example – Extend BN/BK1 DC PSU BU/BK2...
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Connection plan AP.4.017718 Connection example – Retract BN/BK1 DC PSU BU/BK2 GNYE Control example - relay Relay Relay Direction Start/stop Pwr+ BN/BK1 Pwr- Pwr- BU/BK2 For fast stop GNYE Pwr- Pwr+ Fuse Battery Earth Note: Do not change the direction during the drive. Always stop the motion via relay K1 before changing the direction with K2. AP.4.017718 Version 1.1...
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Connection plan AP.4.017718 Connection example – Feedback signal Power supply Digital inputs terminals of the controler Controler GYPK GYPK RDBU RDBU BN/BK1 DC PSU BU/BK2 GNYE Note: The figure shows a common application in which the control unit is connected to a central GND (minus), such as the cylinder. The brown wire (GND) of the 12-pole cable must not be connected in this constellation.
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Connection plan AP.4.017719 Connection plan AP.4.017719 Pin assignment Power cable M12-12pol 10 (VT) GNYE (top view) (sketch) 1 (BN) 2 (BU) (GNYE) 3 (WH) 9 (RD) (BK2) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU) Cabel: 3 G 1.5mm (BK1) 5 (PK) 7 (BK) (Cabel: 3 G 2.5mm...
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Connection plan AP.4.017719 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017719 Continued from previous page Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Control Grey (GY) You can retract and extend the cylinder via the two wires. By applying a voltage, for example the supply voltage of the cylinder, to the red wire (pin 9), the cylinder retracts.
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Connection plan AP.4.017719 Connection example – Feedback signal Power supply Digital inputs terminals of the controler Controler GYPK GYPK RDBU RDBU BN/BK1 DC PSU BU/BK2 GNYE Note: The figure shows a common application in which the control unit is connected to a central GND (minus), such as the cylinder. The brown wire (GND) of the 12-pole cable must not be connected in this constellation.
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Connection plan AP.4.017720 Connection plan AP.4.017720 Pin assignment Power cable M12-12pol 10 (VT) GNYE (top view) (sketch) 1 (BN) 2 (BU) (GNYE) 3 (WH) 9 (RD) (BK2) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU) Cabel: 3 G 1.5mm (BK1) 5 (PK) 7 (BK) (Cabel: 3 G 2.5mm...
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Connection plan AP.4.017720 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017720 Continued from previous page Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Control Violet (VT) Connect the violette (VT) wire to the brown (BN) wire to ex- tend the cylinder.
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Connection plan AP.4.017720 Example Connection example – drive Retract Extend GYPK GYPK RDBU RDBU BN/BK1 DC PSU BU/BK2 GNYE AP.4.017720 Version 1.1...
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Connection plan AP.4.017720 Connection example – Feedback signal Power supply Digital inputs terminals of the controler Controler GYPK GYPK RDBU RDBU BN/BK1 DC PSU BU/BK2 GNYE Note: The figure shows a common application in which the control unit is connected to a central GND (minus), such as the cylinder. The brown wire (GND) of the 12-pole cable must not be connected in this constellation.
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Connection plan AP.4.017721 Connection plan AP.4.017721 Pin assignment M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3-pin) *** Supply voltage *** Description Pin 1 Functional earth DC supply voltage Brown (BN)
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Connection plan AP.4.017721 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017721 Continued from previous page Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Violet (VT) Pin 11 Gray-Pink (GYPK) Pin 12 Red-Blue (RDBU) Example Connection example – Extend DC PSU AP.4.017721 Version 1.1...
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Connection plan AP.4.017721 Connection example – Retract DC PSU Control example - relay Relay Relay Direction Start/stop Pwr+ Pwr- Pwr- For fast stop Pwr- Pwr+ Fuse Battery Earth Note: Do not change the direction during the drive. Always stop the motion via relay K1 before changing the direction with K2. AP.4.017721 Version 1.1...
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Connection plan AP.4.017721 Connection example – Feedback signal Power supply Digital inputs terminals of the controler Controler GYPK GYPK RDBU RDBU DC PSU Note: The figure shows a common application in which the control unit is connected to a central GND (minus), such as the cylinder. The brown wire (GND) of the 12-pole cable must not be connected in this constellation.
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Connection plan AP.4.017722 Connection plan AP.4.017722 Pin assignment M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3-pin) *** Supply voltage *** Description Pin 1 Functional earth DC supply voltage Brown (BN)
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Connection plan AP.4.017722 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017722 Continued from previous page Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Control Grey (GY) You can retract and extend the cylinder via the two wires. By applying a voltage, for example the supply voltage of the cylinder, to the red wire (pin 9), the cylinder retracts.
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Connection plan AP.4.017722 Connection example – Feedback signal Power supply Digital inputs terminals of the controler Controler GYPK GYPK RDBU RDBU DC PSU Note: The figure shows a common application in which the control unit is connected to a central GND (minus), such as the cylinder. The brown wire (GND) of the 12-pole cable must not be connected in this constellation.
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Connection plan AP.4.017723 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017723 Continued from previous page Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Control Violet (VT) Connect the violette (VT) wire to the brown (BN) wire to ex- tend the cylinder.
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Connection plan AP.4.017723 Example Connection example – drive Retract Extend GYPK GYPK RDBU RDBU DC PSU AP.4.017723 Version 1.1...
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Connection plan AP.4.017723 Connection example – Feedback signal Power supply Digital inputs terminals of the controler Controler GYPK GYPK RDBU RDBU DC PSU Note: The figure shows a common application in which the control unit is connected to a central GND (minus), such as the cylinder. The brown wire (GND) of the 12-pole cable must not be connected in this constellation.
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Connection plan AP.4.017808 Pin assignment M12 Signal (12-pin) *** Communication & control plug *** Description Pin 1 Brown (BN) Low-resistance GND connection of the cylinder. Depending on the current, the GND potential is approx. 0.2 to 0.6V higher than the negative potential at the M12power connector.
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Connection plan AP.4.017808 Example Connection example – Extend DC PSU Connection example – Retract DC PSU AP.4.017808 Version 1.1...
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Connection plan AP.4.017808 Control example - relay Relay Relay Direction Start/stop Pwr+ Pwr- Pwr- For fast stop Pwr- Pwr+ Fuse Battery Earth Note: Do not change the direction during the drive. Always stop the motion via relay K1 before changing the direction with K2. AP.4.017808 Version 1.1...
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Connection plan AP.4.017809 Continued from previous page Pin 3 End position End position contact The linear drive has two potential-free, mechanical switches (NO = normal open / normally White (WH) contact open). On each end position one switch is closed. The contacts can be used, for example, „Retracted“...
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Connection plan AP.4.017809 Example Connection example – drive Extend Retract DC PSU M12power M12 signal AP.4.017809 Version 1.1...
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Connection plan AP.4.017810 Continued from previous page Pin 3 End position End position contact The linear drive has two potential-free, mechanical switches (NO = normal open / normally White (WH) contact open). On each end position one switch is closed. The contacts can be used, for example, „Retracted“...
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Connection plan AP.4.017810 Continued from previous page Pin 10 Extend Control Violet (VT) Connect the violet wire (VT) to the brown wire (BN) to extend the linear drive. Connect the gray-pink wire (GYPK) to brown (BN) to retract the linear drive. It stops automatically in the end position.
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