Phoenix Mecano LD1000E Assembly Instructions Manual
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Phoenix Mecano LD1000E Assembly Instructions Manual

Electric cylinder
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Electric cylinder LD1000E......................4
B.017 599
Version 1.2
Assembly Instructions

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Summary of Contents for Phoenix Mecano LD1000E

  • Page 1 Assembly Instructions Electric cylinder LD1000E………………….4 B.017 599 Version 1.2...

  • Page 2: Table Of Contents

    Inhaltsverzeichnis Installation Declaration ....................4 LD1000E Installation Declaration ..................4 General information ......................5 Notes on these assembly instructions ................5 Liability / warranty ......................6 Liability ..........................6 Product monitoring ......................6 Language of the operating instructions ................6 Copyright ..........................
  • Page 3 Phoenix Mecano Komponenten AG Life phases ........................17 Electric cylinder scope of delivery ................... 17 Transport and storage ..................... 17 Important information on installation and commissioning ..........17 Initial commissioning ....................... 18 7.4.1 Single drive ........................18 Montage..............Fehler! Textmarke nicht definiert.

  • Page 4: Installation Declaration

    Essential performance – Collateral standard: Electromagnetic disturbances – Requirements and test (IEC 60601-1-2:2014); German version EN 60601-1-2:2015 Phoenix Mecano Komponenten AG undertakes to submit technical documentation for the incomplete machine upon substantiated request of the national competent bodies in electronic format.

  • Page 5: General Information

    Phoenix Mecano Komponenten AG General information Notes on these assembly instructions These assembly instructions are only applicable for the electric cylinder described and intended as documentation for the manufacturer of the final product, into which this incomplete machine will be installed.

  • Page 6: Liability / Warranty

    Phoenix Mecano Komponenten AG. Users themselves are responsible for compliance with legal regulations and can be held liable in the event of misuse. The copyright owner of these assembly instructions is Phoenix Mecano...

  • Page 7: Use / Operating Personnel

    Moving persons with this electric cylinder, for example, is an example of an unintended use and is forbidden. Phoenix Mecano Kompo- nenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unintended use.

  • Page 8: Safety

    Safety instructions Phoenix Mecano Komponenten AG has constructed this electric cylinder according to the current state of the art and existing safety regulations. However, if the electric cylinder is misused and/or operated in the manner inconsistent with the intended use or if the safety instructions are not observed, this may result in hazards to personnel and property.

  • Page 9: Safety Signs

    Phoenix Mecano Komponenten AG Safety signs These warning and mandatory actions signs are the safety symbols which warn of risk or hazard. Data of these assembly instructions regarding special hazards or situations with electric cylinder must be complied with, while non-ob- servance increases the risk of an accident.

  • Page 10: Product Information

    Variants of power supply Power supply 12 / 24 / *48 VDC 6.1.2 Variants of force / speed There are the following basic configurations in terms of force / travel speed of the electric cylinder LD1000E: ES variant Versions Push force...

  • Page 11: Variants Of Suspension

    Phoenix Mecano Komponenten AG Variants of suspension Variants of rear suspension: Variant 1 – 4: Variant 5 – 8: Variant Angle Dimension Variant Angle Dimension 0° 0° 45° Ø10.1 +0.2 45° Ø12.1 +0.2 90° 90° 135° 135° Variant 1 – 4 is only available up to 5,000 N.
  • Page 12 Variant 1: Variant 2: Variant 1 is only available up to 5‘000 N. Variant 3: Variant 4: Internal thread M12 Screw-in depth 10 mm...

  • Page 13: Technical Data

    Phoenix Mecano Komponenten AG Technical data Stroke length Up to 1000 mm Dimension A (installation dimension) Stroke less than 400 mm = stroke + 200 mm Stroke equal or greater than 400 mm = stroke + 250 mm (±1.5mm) Standard stroke lengths 100;...

  • Page 14: Overview Diagram Of The Electric Cylinder

    Overview diagram of the electric cylinder Motor Transmission Fixing adapter, front Connector plug Emergency adjustment Thrust tube Pressure equalising element Guide nut Leading spindle Fixing adapter, rear Plugs / connectors option overview Plug M12, 5-pol. Plug M12 Power, 3-pol. Plug M12 Power, 3-pol.

  • Page 15: Performance Chart

    Phoenix Mecano Komponenten AG Performance chart 6.7.1 Current consumption I(A) 12 VDC: Current / force F(N) I(A) 24 VDC: Current / force F(N)

  • Page 16: Speed

    6.7.2 Speed v(mm/s) Speed / force F(N) = ES Variant with end switch (unregulated) 6.7.3 Weight data Stroke [mm] EBL [mm] Weight [kg] 1050 10.6 1150 11.2 1000 1250 11.8 *The given weight data can vary slightly due to different attachment parts (customer specific).

  • Page 17: Life Phases

    Transport and storage The product is to be checked by suitable personnel for visible and functional damage. Damage caused by transport and storage must be reported to the responsible person and Phoenix Mecano Komponenten AG immediately. Commissioning damaged electric cylinders is forbidden.

  • Page 18: Initial Commissioning

    Initial commissioning 7.4.1 Single drive Please connect the electric cylinder according to the following diagram. First connect the power cable plug with the device installation plug on the drive with the inscription “PWR”. Then plug the connector plug of the signal cable or the manual switch in the installation plug marked “In”.
  • Page 19 After the receipt of the electric cylinder, check the device for any damage. The electric cylinder is delivered ready for operation without a controller. The installation of the LD1000E consists in fixing the electric cylinder using the rear and front suspensions. (here, note your special suspension variants; see 6.3.1 “Variants of suspension“) The cross bores of both suspensions measure 12.1 ±...

  • Page 20: Installation Procedure

    7.5.1 Installation procedure Hang the rear suspension onto the counterpart piece. Attention: It should not be possible to rotate the counterpart piece. It must be possible to rotate the electric cylinder in the direction of the arrow (see figure). Fix the suspension at the front. Attention: It should not be possible to rotate the counterpart piece.
  • Page 21 Phoenix Mecano Komponenten AG Connect the (3-pin) connector plug to PWR” (plug in & hand tighten the sleeve nut) Connect the connector lead with your control system and the stabilized power supply according to the connection diagram (see Chapter 8). Before connecting, always verify the deenergized status of the control system and the power supply unit.

  • Page 22: Emergency Mechanical Adjustment

    7.5.2 Emergency mechanical adjustment Attention: Please read this chapter through completely before beginning implementation! You must first ensure that the power supply is disconnected and automatic restart is ruled out! Remove the pressure equalizing element with a 19 mm open-end / ring spanner.
  • Page 23 Phoenix Mecano Komponenten AG Put on a standard socket wrench (plug-in bolt 6 mm). A standard ratchet or cordless screwdriver can be used to help ad- just the drive (pushrod is driven in or out). Please ensure that a maximum speed of rotation of 150...
  • Page 24 The cylinder will be wrongly positioned after the adjustment. If the cause of the EMERGENCY mechanical adjustment was a power supply outage and it can be assumed that the drive will continue to be fully functional, the drive can continue to be op- erated without further action.

  • Page 25: Maintenance

    Phoenix Mecano Komponenten AG Maintenance The electric cylinder is basically maintenance-free, but is not wear-free. Faulty functioning, excessive play of the movable parts or unusual sounds generated by the electric cylinder can be the signs of wear. Worn parts of the product must only be replaced by the manufacturer. The electric cylinder must be sent to the manufacturer for these works.

  • Page 26: Connection Plans

    8 Connection plans 8.1 Connection type AP.4.017 712 (Supply voltage polarity; 1x Power cable) Power cable (sketch) Green-Yellow (GNYE) Blue (BU) Brown (BN) Power cable Input / Output Description Green-Yellow Functional earth (GNYE) Brown Operating voltage (BN) 12 V version: ±12 Vdc ±20 % 24 V version: ±24 Vdc ±10 %...

  • Page 27: Connection Type Ap.4.017 713

    Phoenix Mecano Komponenten AG 8.2 Connection type AP.4.017 713 (Supply voltage polarity; 1x M12power) M12power (top view) 1 (BN) 3 (RD) 4 (BK) Pin assignment M12power (3pol) Input / Output Description Pin 1 Functional earth Brown (BN) Pin 3 Operating voltage...

  • Page 28: Connection Type Ap.4.017 714

    8.3 Connection type AP.4.017 714 (SPS; 1x Power cable, 1x M12-5pol) Power cable M12-5pol 5 (GY) (sketch) (top view) Green-Yellow (GNYE) 2 (WH) 1 (BN) Blue (BU) 3 (BU) 4 (BK) Brown (BN) Power cable Input / Output Description Green-Yellow Functional earth (GNYE) Brown...

  • Page 29: Connection Type Ap.4.017 715

    Phoenix Mecano Komponenten AG 8.4 Connection type AP.4.017 715 (Manual switch; 1x Power cable, 1x M12-5pol) Power cable M12-5pol 5 (GY) (sketch) (top view) Green-Yellow (GNYE) 2 (WH) 1 (BN) Blue (BU) 3 (BU) 4 (BK) Brown (BN) Power cable...

  • Page 30: Connection Type Ap.4.017 716

    8.5 Connection type AP.4.017 716 (SPS; 1x M12power, 1x M12-5pol) M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3pol) Input / Output Description Pin 1 Functional earth Brown (BN)

  • Page 31: Connection Type Ap.4.017 717

    Phoenix Mecano Komponenten AG 8.6 Connection type AP.4.017 717 (Manual switch; 1x M12power, 1x M12-5pol) M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3pol)

  • Page 32: Connection Type Ap.4.017 718

    8.7 Connection type AP.4.017 718 (Supply voltage polarity; 1x Power cable, 1x M12-12pol) Power cable M12-12pol 10 (VT) (sketch) (top view) Green-Yellow 2 (BU) 1 (BN) (GNYE) 3 (WH) 9 (RD) 4 (GN) 8 (GY) Blue (BU) Brown 11 (GYPK) 12 (RDBU) (BN) 5 (PK)
  • Page 33 Phoenix Mecano Komponenten AG Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Violet (VT) Pin 11 Grey-Pink (GYPK) Pin 12 Red-Blue (RDBU)

  • Page 34: Connection Type Ap.4.017 719

    8.8 Connection type AP.4.017 719 (SPS; 1x Power cable, 1x M12-12pol) Power cable M12-12pol 10 (VT) (sketch) (top view) Green-Yellow 2 (BU) 1 (BN) (GNYE) 3 (WH) 9 (RD) 4 (GN) 8 (GY) Blue (BU) Brown 11 (GYPK) 12 (RDBU) (BN) 5 (PK) 7 (BK)
  • Page 35 Phoenix Mecano Komponenten AG Pin 8 Control Grey (GY) The actuator will extend or retract, if there is a high voltage level at the input. • Pin 8 (Grey): Extend • Pin 9 (Red): Retract Pin 9 Pegel-Definition Red (RD) ≤...

  • Page 36: Connection Type Ap.4.017 720

    8.9 Connection type AP.4.017 720 (Manual switch; 1x Power cable, 1x M12-12pol) Power cable M12-12pol 10 (VT) (sketch) (top view) Green-Yellow 2 (BU) 1 (BN) (GNYE) 3 (WH) 9 (RD) 4 (GN) 8 (GY) Blue (BU) Brown 11 (GYPK) 12 (RDBU) (BN) 5 (PK) 7 (BK)
  • Page 37 Phoenix Mecano Komponenten AG Pin 9 Red (RD) Pin 10 Control Violet (VT) The actuator will extend or retract, if the input is connected to the internal ground potential. • Pin 10 (Violet): Extend • Pin 11 (Grey-Pink): Retract Pin 11...

  • Page 38: Connection Type Ap.4.017 721

    8.10 Connection type AP.4.017 721 (Supply voltage polarity; 1x M12power, 1x M12-12pol) M12power M12-12pol 10 (VT) (top view) (top view) 2 (BU) 1 (BN) 1 (BN) 3 (WH) 9 (RD) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU) 3 (RD) 4 (BK) 5 (PK) 7 (BK)
  • Page 39 Phoenix Mecano Komponenten AG Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Violet (VT) Pin 11 Grey-Pink (GYPK) Pin 12 Red-Blue (RDBU)

  • Page 40: Connection Type Ap.4.017 722

    8.11 Connection type AP.4.017 722 (SPS; 1x M12power, 1x M12-12pol) M12power M12-12pol 10 (VT) (top view) (top view) 2 (BU) 1 (BN) 1 (BN) 3 (WH) 9 (RD) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU) 3 (RD) 4 (BK) 5 (PK) 7 (BK) 6 (YE)
  • Page 41 Phoenix Mecano Komponenten AG Pin 8 Control Grey (GY) The actuator will extend or retract, if there is a high voltage level at the input. • Pin 8 (Grey): Extend • Pin 9 (Red): Retract Pin 9 Pegel-Definition Red (RD) ≤...

  • Page 42: Connection Type Ap.4.017 723

    8.12 Connection type AP.4.017 723 (Manual switch; 1x M12power, 1x M12-12pol) M12power M12-12pol 10 (VT) (top view) (top view) 2 (BU) 1 (BN) 1 (BN) 3 (WH) 9 (RD) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU) 3 (RD) 4 (BK) 5 (PK) 7 (BK) 6 (YE)
  • Page 43 Phoenix Mecano Komponenten AG Pin 9 Red (RD) Pin 10 Control Violet (VT) The actuator will extend or retract, if the input is connected to the internal ground potential. • Pin 10 (Violet): Extend • Pin 11 (Grey-Pink): Retract Pin 11...

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