Phoenix Mecano DEWERT MEGAMAT 2 Installation Instructions Manual

Phoenix Mecano DEWERT MEGAMAT 2 Installation Instructions Manual

Manufacturer of the end product drive system

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Installation Instructions
for the
Manufacturer
of the End Product
MEGAMAT 2
Drive System
Issue
11/2008
11/2008
ID-Nr. 48148

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Summary of Contents for Phoenix Mecano DEWERT MEGAMAT 2

  • Page 1 Installation Instructions for the Manufacturer of the End Product MEGAMAT 2 Drive System Issue 11/2008 11/2008 ID-Nr. 48148...
  • Page 2: Table Of Contents

    MEGAMAT Contents page General Information......................Designated Use....................... Prerequisites........................Getting to Know the System.................... Fitting..........................Operation......................... Maintenance and Repairs....................Type Label and Seal....................... Trouble-Shooter’s Guide....................Cleaning and Care......................Manufacturer’s Declaration, Declarations of Conformity, Additional Information.... General Information and are not These instructions are intended for the manufacturer of the end product designed for passing on to the operator of the end product.
  • Page 3: Designated Use

    Designated Use MEGAMAT 2 drive system is designed for installing in end products … for the motorized adjustment of movable furniture parts using suitable fittings/ mountings or mechanics MEGAMAT 2 drive system is not intended for use in an environment where inflammable explosive gases or vapours...
  • Page 4 MEGAMAT Technical Data Rated voltage............: 24 V DC Power consumption with rated load......: ax. 5 A DC (depending on application) permissible push force..........: max. 4000 N (6000 N) (depending on version) permissible pull force..........: max. 4000 N (depending on version) Operating mode with max.
  • Page 5 Assembly of the MEGAMAT 2 Single Drive 11/2008 ID-Nr. 48148...
  • Page 6: Fitting

    MEGAMAT Fitting Installation (see illustration Caution! Only ever connect or disconnect electrical components when they are voltage-free. Push drive (2) into mounting (1) and fasten it there using BEK bolt (3) and secure with security clip (4) fasten stroke pipe clevis (5) with BEK bolt (8) security clip (9)
  • Page 7 Recommended installation position of the MEGAMAT 2 with GQR (quick release) Installation errors - e.g. as a result of tolerances in the fitting - can have a considerable effect on the disengagement forces of the GQR. Incorrect installation can bringt about a significant increase in the disengagement forces, thereby causing them to considerably exceed the specification.
  • Page 8 MEGAMAT Recommended arrangement of the fittings Besides precise alignment of the fittings, we recommend using only one fixing bracket either side of the fittings. This measure reduces the risk of a misalignment of the two fixing brackets which would cause the drive unit to tilt. Fittings with two fixing brackets can be used, but these must be precisely aligned to ensure that the withdrawal force does not increase.
  • Page 9: Operation

    Operation For drawing up the Operating Instructions for the end product, you can use the specialist information described herein. Please bear in mind that these instructions are intended for you as a specialist and not for the possibly non-technically trained operator of the end product.
  • Page 10 MEGAMAT ER (Emergency Release) “ER”, Emergency Release Please note: Before actuation the drive or corresponding furniture component must be load-free. The emergency release (ER) is not designed for continued use and should therefore only be used in an emergency. The actuating mechanics are directly connected to the housing, attaching a Bowden cable is not possible.
  • Page 11 GQR (Quick Release) 11/2008 ID-Nr. 48148...
  • Page 12 MEGAMAT Please note: GQR (Quick Release) features a high quality gear system which can be actuated at any time, also in the loaded state. To allow actuation, a suitable commercially available Bowden cable (2) is provided. This is fastened in the Bowden cable receptacle (1) (not part of the supply package).
  • Page 13: Maintenance And Repairs

    Maintenance and Repairs At regular intervals carry out the inspections in accordance with the BGV A3 (Instruction of the Professional Trade Association). The inspections must be performed by an electrical specialist. The recommended inspection period is: 6 months In addition to the above, the following checks should be carried out at shorter intervals: Regular visual checks for damage of all kinds Check the housing for...
  • Page 14: Type Label And Seal

    Pull force Seriennr.(Serial-No.): D123456 0001 IP20 DEWERT logo Vor Feuchtigkeit schützen DEWERT Indoor use only A Phoenix Mecano Company Graphical Symbols Conformity mark IP20 Protection category In order to guarantee the safety of Use in dry rooms only! DEWERT products, a seal is attached to all DEWERT products.
  • Page 15: Trouble-Shooter's Guide

    Trouble-shooter’s Guide to Detect and Eliminate Common Faults and Errors The following table has been developed to help you detect and eliminate common faults and errors. If you come across a fault/error that is not listed here, please contact your supplier. All of these faults/errors may only be investigated and rectified by specialists holding the qualifications as described on page 3.
  • Page 16: Cleaning And Care

    MEGAMAT Cleaning MEGAMAT 2 drive system has been designed to facilitate cleaning for the user, and this has been made even easier thanks to the large number of flat surfaces. MEGAMAT 2 drive system should be cleaned with a damp cloth using a proprietary cleaning agent suitable for polyamide 6 .
  • Page 17: Manufacturer's Declaration, Declarations Of Conformity, Additional Information

    EC Manufacturer’s Declaration According to Appendix II B of the EC Machinery Directive (98/37/EC) The Manufacturer: DEWERT Antriebs- und Systemtechnik GmbH Weststr. 1 32278 Kirchlengern Germany hereby declares that the drive system described below MEGAMAT 2 (MCZ) is not a ready-to-use machine in keeping with the EC Machinery Directive and, therefore, does not fully comply with the requirements of the Directive! This machine may not be put into operation until conformity with the above Directive of the entire machine, into which it is to be installed, has been declared!
  • Page 18 MEGAMAT EC Declarations EC Declaration of Conformity according to appendix IV of the EC Directive on Electromagnetic Compatibility 2004/108/EEC, according to appendix III of the EC Low-Voltage Directive 2006/95/EEC The Manufacturer: DEWERT Antriebs- und Systemtechnik GmbH Weststr. 1 32278 Kirchlengern Germany hereby declares that the drive system described below MEGAMAT 2 (MCZ)
  • Page 19 Additional Information For the MEGAMAT 2 (MCZ) drive system in the IP44 and IP66 versions with DEWERT CARE/HOSP control unit, the following standards were applied Based on EN 60601-1:1990 +A1:1993 +A2:1995, Electromedical Equipment EN60601-1, main section 2 Environmental Conditions EN60601-1, main section 3 Protection against Electrical Shock Hazard EN60601-1, section 21 Mechanical Strength...
  • Page 20 DEWERT Antriebs- und Systemtechnik GmbH Weststraße 1 32278 Kirchlengern/Germany Phone: +49 (0)5223/979-0 Fax: +49 (0)5223/75182 http://www.dewert.de Info@dewert.de 11/2008 ID-Nr. 48148...

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