Tele Radio T24-TS01 Installation Instructions Manual
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Tele Radio T24-TS01 Installation Instructions Manual

Tele Radio T24-TS01 Installation Instructions Manual

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IM-PM-TX103-EN-v03
Language: English (original)
INSTALLATION
INSTRUCTIONS
 
Transmitter: T24-TS01
strong
T 2 4

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Summary of Contents for Tele Radio T24-TS01

  • Page 1 INSTALLATION INSTRUCTIONS   Transmitter: T24-TS01 safe smart strong T 2 4 IM-PM-TX103-EN-v03 Language: English (original)
  • Page 2                       IMPORTANT! This product is built on base model T24-07.           ©Tele Radio AB Datavägen 21 SE-436 32 Askim Sweden Phone: +46 (0)31 748 54 60...

  • Page 3: Table Of Contents

    Installation instructions│ T24│ CHAPTER 1: INTRODUCTION 1.1  About this document 1.2  About this system CHAPTER 2: SAFETY 2.1  Warnings & restrictions CHAPTER 3: FUNCTIONAL SAFETY CHAPTER 4: TECHNICAL DATA 4.1  System specifications 4.2  Transmitter specifications CHAPTER 5: PRODUCT GENERAL DESCRIPTION 5.1  Transmitter dimensions 5.2  Transmitter top view 5.3  Transmitter bottom view 5.4  Transmitter side views 5.5  Display and display LEDS...
  • Page 4 Installation instructions│ T24│ CHAPTER 9: CONFIGURATION MENU 9.1  Menu mode and standard settings 9.2  Enter Menu mode (no PIN code required) 9.3  Enter Menu mode (PIN code required) 9.4  Register a transmitter in a receiver 9.5  Erase a transmitter from a receiver 9.6  Replace a transmitter 9.7  Clear blocked inputs 9.8  Select a radio frequency channel 9.9  Set the backlight intensity...

  • Page 5: Chapter 1: Introduction

    These Installation instructions have been published by Tele Radio AB and are not subject to any guarantees. The Installation instructions may be withdrawn or revised by Tele Radio AB at any time and without further notice. Corrections and updates will be added to the latest version of the manual. Always download the Installation instructions from our website, www.tele-radio.com, for the latest...
  • Page 6 For battery precautions, see "11.1   Battery precautions". Tele Radio AB products are covered by a warranty against material, construction, or manufacturing faults. See "Chapter 12: Warranty, service, repairs, and maintenance". IM-PM-TX103-EN-v03...

  • Page 7: About This Document

    Before installing or operating the product, read the corresponding documentation carefully. Tele Radio AB's product range is composed of transmitters, receivers, and accessories intended for use together as a system. T24 systems are mainly intended for the hydraulic and mobile equipment markets.

  • Page 8: About This System

    Installation instructions│ T24│ Chapter 1: Introduction 1 .2     A b o u t t h is s y s t em Tele Radio AB's remote control systems are suitable for a wide variety of applications for e.g. stationary or mobile equipments, hydraulic machines, construction, forestry or agriculture equipments and more.
  • Page 9 Cable Vibration on the side on the side handlebar control motor 3 joysticks, 5 ● ● ● ● ● T24-TS01* toggle switches ●  Standard Model Main boards Expansion boards Other boards   Base board Bottom board Extra IOs RFID LEDs...
  • Page 10 Adjust the belt around the waist, then hook the transmitter into the waist belt straps. Fig. 1 Working position with a Tele Radio AB transmitter while using the Tele Radio AB waist belt NOTE: Always hold the transmitter with the control panel towards you. You must be able to read any text on the control panel and understand the symbols on it.

  • Page 11: Chapter 2: Safety

    IMPORTANT! Tele Radio AB remote controls are often built into wider applications. These systems should be equipped with:         • a wired emergency stop where necessary  ...
  • Page 12 Installation instructions│ T24│ Chapter 2: Safety When the equipment controlled by the receiver's standard relays is connected via the stop relays, make sure that the maximum current through the stop relays is still within the specifications. Contact your representative for assistance. RISK OF UNINTENDED EQUIPMENT OPERATION Only transmitters that are intended for use should be registered in the receiver.
  • Page 13 Installation instructions│ T24│ Chapter 2: Safety   Always test the transmitter stop button before operating it.This test should be done on each shift, without a load. See "2.1.4    Stop button".   Never use a transmitter if the stop button is mechanically damaged.Contact your supervisor or representative for service immediately.
  • Page 14 Installation instructions│ T24│ Chapter 2: Safety 2 . 1 . 4   S T O P B UT T O N When the Stop button is pressed, the safety relays on the receiver deactivate, unless otherwise stated in the corresponding technical documentation provided with each customized system.

  • Page 15: Chapter 3: Functional Safety

    Installation instructions│ T24│ Chapter 3: Functional safety CHAP TER 3: FUNCTIO NAL SAFETY S t o p f u n c t io n The safety-related stop function in the radio system complies with EN  IEC 61508:2010 SIL3 and EN  ISO  13849-1:2015 PLe category 3. The stop relays on the receiver unit are controlled by the stop button on the transmitter unit.
  • Page 16 Installation instructions│ T24│ Chapter 3: Functional safety M eas u res f o r p ro b ab il it y o f h ardw are f ail u res Measure System based on… T24 + R20 T24 + R21 Probability of dangerous failure per PFH = 39 FIT PFH = 28 FIT...

  • Page 17: Chapter 4: Technical Data

    Installation instructions│ T24│ Chapter 4: Technical data CHAP TER 4: TECHNICAL D ATA NOTE: The information below may differ in customized systems, please refer to the corresponding technical documentation provided with each system. 4.1     S y s t em s p ec if ic at io n s Radio frequency band 2405 –...
  • Page 18 +10…+35 °C / +50…+95 °F 4 . 2 . 2   O T H E R S P E C I F I C A T I O N S   T24-TS01 Number of joysticks 3, 2-axis with spring return for analog control...
  • Page 19 Installation instructions│ T24│ Chapter 4: Technical data   J o y s t ic k d ir ec t io n s T26-TS01 transmitters have three joysticks (2-axis with spring-to-centre) allowing a stepless control.   T24-TS01 Joystick 1 (XY) Analog XY Joystick 2 (XY) Analog XY...

  • Page 20: Chapter 5: Product General Description

    Installation instructions│ T24│ Chapter 5: Product general description CHAP TER 5: P RO D UCT G ENERAL DESCRIP TIO N NOTE: The pictures shown in this chapter are for illustrative purposes only. Depending on the configuration, the actual product appearance may differ from the basic model used for reference.

  • Page 21: Transmitter Top View

    Installation instructions│ T24│ Chapter 5: Product general description 5 .2     T ran s m it t er t o p view 5 . 2 . 1   T 2 4 -T S 0 1  1. Joystick 1 (proportional XY)  5.

  • Page 22: Transmitter Bottom View

    Installation instructions│ T24│ Chapter 5: Product general description 5 .3     T ran s m it t er b o t t o m view 5 . 3 . 1   T 2 4 -T S 0 1  1. M12 connector  5.

  • Page 23: Transmitter Side Views

    Installation instructions│ T24│ Chapter 5: Product general description 5 .4    T ran s m it t er s ide view s 5 . 4 . 1   T 2 4 -T S 0 1   Left side Right side  1. LCD display  4.

  • Page 24: Display And Display Leds

    Installation instructions│ T24│ Chapter 5: Product general description 5 .5     D is p l ay an d dis p l ay LE D S The transmitter is equipped with three LEDs providing information about battery levels, radio link status and other status (see "5.5.1  ...
  • Page 25  10. The receiver is used as CAN bus  4. RF signal power node  5. Battery level & battery number  11. Alarm muted  6. Low battery 1  12. Digital input indication (DigIn1)  7. Low battery 2 (T24-TS01 only)  13. Digital input indication (DigIn2) IM-PM-TX103-EN-v03...
  • Page 26 Installation instructions│ T24│ Chapter 5: Product general description   Tu r n t h e d is p l a y o n / o ff Pressing side button SB3 for 2 seconds, will turn off the display. NOTE: If the display is turned off, all alarms will be canceled (Mute mode). The display can be turned on by pressing side button SB3 again (Mute mode disabled).
  • Page 27 Installation instructions│ T24│ Chapter 5: Product general description   C a b l e c o n t r o l in d ic a t io n If Cable Control is active, instead of the RF signal indication, the display will show:  ...

  • Page 28: Side Buttons

    Installation instructions│ T24│ Chapter 5: Product general description   F l a s h l ig h t in d ic a t io n Flashlight ON, is indicated on the display with the symbol: Flashlight is controlled by default with side button SBX1. When side button SBX1 is pressed, the flashlight will be activated for 10 seconds before turning off automatically.
  • Page 29 Installation instructions│ T24│ Chapter 5: Product general description Side Default function in… button… pre-session session menu mode calibration mode Start / – Calibration Menu mode positive SBX2 – – – – Start Quick logout Down Calibration negative   IM-PM-TX103-EN-v03...

  • Page 30: Chapter 6: Board Description

    Installation instructions│ T24│ Chapter 6: Board description CHAP TER 6 : BO ARD D ESCRIP TIO N NOTE: The pictures shown in this chapter are for illustrative purposes only. IMPORTANT! Only experienced electronic technicians should add and map expansion boards and inputs/outputs. 6.1  ...
  • Page 31 Installation instructions│ T24│ Chapter 6: Board description   Board position Board description number Base board Bottom board for batteries Slot for expansion boards* Slot for expansion boards* Slot for expansion boards* Slot for expansion boards* Circuit board for the display Circuit board for the cap sensors on the display Circuit board for the cap sensors on the display RFID module...

  • Page 32: Base Board

    Installation instructions│ T24│ Chapter 6: Board description 6.2     Bas e b o ard NOTE: This base board is integrated in all T24 models. It has position number A.  1. Alternative connectors for CAP1  10. Bluetooth module (beneath) – Not implemented  2.

  • Page 33: Bottom Board

    Installation instructions│ T24│ Chapter 6: Board description 6.3     Bo t t o m b o ard NOTE: This board is integrated in all T24 models. It has position number B.  1. Connector for vibration motor  6. Connector for battery 1  2.

  • Page 34: Expansion Boards For Extra I/Os

    Installation instructions│ T24│ Chapter 6: Board description 6.4    E xp an s io n b o ards f o r ext ra I/ O s There are two expansion boards. IO_Board 0 (position F) and IO_Board 1 (position 6 . 4 . 1   P I N O UT F O R T 2 4 -T S 0 1 IO_Board 1 IO_Board 0 Connector...
  • Page 35 Installation instructions│ T24│ Chapter 6: Board description IO_Board 1 IO_Board 0 Connector description Connector description Not connected Not connected S5_MENU S5_MENU Not connected Not connected S5_GND S5_GND Not connected SW1 - GND S6_START Not connected Not connected Not connected S6_GND SW3- UP  ...

  • Page 36: Chapter 7: Status And Error Indications

    Installation instructions│ T24│ Chapter 7: Status and error indications CHAP TER 7 : STATUS AND ERRO R INDICATIO NS 7 .1     D is p l ay LE D s s t at u s an d erro r c o des Colour Flash Indicates ●...

  • Page 37: Chapter 8: Operation

    Installation instructions│ T24│ Chapter 8: Operation CHAP TER 8: O P ERATIO N 8 .1     G en eral in f o rm at io n To control a receiver, the transmitter must be registered and logged in to the receiver.

  • Page 38: Start-Up Protection

    Installation instructions│ T24│ Chapter 8: Operation Display button Side button Action Back SB2 (Back) Cancel and go back to the menu without confirmation Up/Down SB3 and SB4 Increase/decrease the value displayed (Up/Down) 8 . 2 . 3   S E L E C T A L O C A T I O N Display button Side button Action Select...

  • Page 39: Functionality Test

    8 .4    F u n c t io n al it y t es t NOTE: This list is intended for use as a support for the manufacturer of the equipment where Tele Radio AB remote control systems are installed. Before operating the radio system, follow the procedure below.

  • Page 40: Log The Transmitter In To A Receiver

    Installation instructions│ T24│ Chapter 8: Operation 8 .5     Lo g t h e t ran s m it t er in t o a rec eiver  1. Make sure that the Stop button is pressed.  2. Twist and release the Stop button. (missing or bad snippet)(missing or bad snippet) The display shows: [Session Selection]...

  • Page 41: Start A Session

    Installation instructions│ T24│ Chapter 8: Operation 8 .6    S t art a s es s io n To be able to control a receiver using the transmitter, the transmitter must be registered and logged in to a receiver. When not in use, transmitters must be switched off and stored in a secure storage space.
  • Page 42 Installation instructions│ T24│ Chapter 8: Operation The display shows: and the list of registered [Select one or more items] receivers. Selected receivers are marked with a + sign. If the correct receiver is already selected   Press the Back button. The display shows: [Session Selection]  ...

  • Page 43: Log The Transmitter Out From A Receiver

    Installation instructions│ T24│ Chapter 8: Operation 8 .7     Lo g t h e t ran s m it t er o u t f ro m a rec eiver A transmitter already logged in to the receiver has to be logged out before any other transmitter can be logged in.

  • Page 44: Advanced Operation

    Installation instructions│ T24│ Chapter 8: Operation 8 .9    A dvan c ed o p erat io n 8 . 9 . 1   P I T C H & C A T C H NOTE: For this procedure to succeed, the Pitch & Catch function must have been configured in the receiver and in the transmitter(s) allowed to carry out Pitch and Catch.
  • Page 45 Installation instructions│ T24│ Chapter 9: Configuration menu CHAP TER 9 : CO NFIG URATIO N M ENU 9.1     M en u m o de an d s t an dard s et t in gs The Menu mode allows for certain settings to be set directly from the transmitter. Once in Menu mode, the following menus will be available.
  • Page 46 Installation instructions│ T24│ Chapter 9: Configuration menu 9 . 1 . 1   M E N U M O D E P RO T E C T I O N PIN codes can be activated to prevent unauthorized personnel from entering the Menu mode.
  • Page 47 Installation instructions│ T24│ Chapter 9: Configuration menu The display shows: [Config Menu PIN 0000]  6. Enter the first digit using the Up/Down buttons. NOTE: Once the Select button has been pressed, it is not possible to move back to the previous digit. Pressing the Back button will abort the procedure.
  • Page 48 Installation instructions│ T24│ Chapter 9: Configuration menu 9.4    Regis t er a t ran s m it t er in a rec eiver Registering means establishing communication between the transmitter and the receiver. T24 transmitters can have up to 32 registered receivers (locations 1–32). NOTE: The registration instructions require access to the receiver housing.
  • Page 49 Installation instructions│ T24│ Chapter 9: Configuration menu On the Receiver On the Transmitter  4. Make sure that the Stop button is pressed.  5. Twist and release the Stop button. The initial start-up logo is displayed.Battery indicator(s) light (s).The display shows: [Session Selection]  1.
  • Page 50 Installation instructions│ T24│ Chapter 9: Configuration menu On the Receiver On the Transmitter LED 1 is flashing (slow). The transmitter turns off.   If not successfully completed: On the Receiver On the Transmitter The receiver exits registration mode. The display shows: [Registration LED 1 is flashing (red).
  • Page 51 Installation instructions│ T24│ Chapter 9: Configuration menu 9.5     E ras e a t ran s m it t er f ro m a rec eiver This procedure erases the transmitter from the receiver and vice versa. NOTE: The receiver must be powered up for the Erase procedure to be successful.  1.
  • Page 52 Installation instructions│ T24│ Chapter 9: Configuration menu 9.6    Rep l ac e a t ran s m it t er It is possible to replace a registered transmitter with another transmitter. The procedure does not require to open the receiver housing but the receiver needs to be powered up and within transmission range.
  • Page 53 Installation instructions│ T24│ Chapter 9: Configuration menu 9.7     C l ear b l o c k ed in p u t s On start up, the T24 transmitters perform a zero position check for control switches, joysticks and/or paddles. If the transmitter detects that some control [One or more inputs are not commands are not in the zero position, the...
  • Page 54 Installation instructions│ T24│ Chapter 9: Configuration menu 9.8     S el ec t a radio f requ en c y c h an n el To change radio channel:  1. Make sure that the Stop button is pressed.  2. Twist and release the Stop button. The initial start-up logo is displayed.
  • Page 55 Installation instructions│ T24│ Chapter 9: Configuration menu 9.9    S et t h e b ac k l igh t in t en s it y Set the LCD screen luminosity level (in %).  1. Make sure that the Stop button is pressed.  2.
  • Page 56 Installation instructions│ T24│ Chapter 9: Configuration menu 9.1 0     S et t h e b u zzer vo l u m e Set the buzzer volume level (in %).  1. Make sure that the Stop button is pressed.  2.
  • Page 57 Installation instructions│ T24│ Chapter 9: Configuration menu 9.1 1     S et t h e radio in ac t ivit y t im eo u t Set the off delay (in seconds) before the transmitter automatically turns off.  1. Make sure that the Stop button is pressed.  2.
  • Page 58 Installation instructions│ T24│ Chapter 9: Configuration menu 9.1 2     S el ec t a t im e zo n e Set the time zone (UTC +/- 14 h).  1. Make sure that the Stop button is pressed.  2. Twist and release the Stop button. The initial start-up logo is displayed.
  • Page 59 Installation instructions│ T24│ Chapter 9: Configuration menu 9.1 3     Regis t er RF ID  t ags NOTE: If the RFID functions are not activated, contact your representative for assistance.  1. Make sure that the Stop button is pressed.  2.
  • Page 60 Installation instructions│ T24│ Chapter 9: Configuration menu The next time the transmitter is started, the display will shows: . Proceed with step 9 to [Waiting for a valid tag to be presented…] complete the registration. NOTE: To check that the RFID tag has been properly registered, repeat steps 1–5. IM-PM-TX103-EN-v03...
  • Page 61 Installation instructions│ T24│ Chapter 9: Configuration menu 9.1 4    E ras e RF ID   t ags  1. Make sure that the Stop button is pressed.  2. Twist and release the Stop button. The initial start-up logo is displayed. Battery indicator(s) light(s). The display shows: [Session Selection]  3.
  • Page 62 Installation instructions│ T24│ Chapter 9: Configuration menu 9.1 5     C o n f igu re rep eat er s l o t ID The slot ID corresponds to the position of a repeater in a chain of one to up to fifteen repeaters (0–14).
  • Page 63 Installation instructions│ T24│ Chapter 9: Configuration menu  7. Press the Select button to Go back to step 1 and try again. enter. The display shows: [Range 0– 14] [Value:XX]  8. Change the slot ID (1–14) using the Up/Down buttons.  9. Press the Select button to confirm.
  • Page 64 The display shows: [S/N: HY-TXXXX]*   [CPU01: XXXX]   … * S/N = serie number; HY= Tele Radio AB's internal product code; TX= transmitter ** CPU01–08: Id number of the software currently used in each of the transmitter's CPU cards. IM-PM-TX103-EN-v03...
  • Page 65 Installation instructions│ T24│ Chapter 10: Calibration mode CHAP TER 1 0: CAL IBRATIO N M O DE NOTE: This function is not supported by receivers using the Plus/ Minus Analog outputs expansion board. IMPORTANT! Calibration mode is for calibration of the output signal to the valve, not of the joystick itself.
  • Page 66 Installation instructions│ T24│ Chapter 10: Calibration mode 1 0 .2     C al ib rat io n o f P W M - I an d rel at ive vo l t age c o n t ro l val ves NOTE: The calibration applies to the output signal to the valve, not to the joystick itself.
  • Page 67 Installation instructions│ T24│ Chapter 10: Calibration mode NOTE: To exit the session without saving the calibration data, remove the power from the receiver without ending the session from the transmitter side (do not press the stop button).  1. Enter calibration mode.  2.
  • Page 68 Installation instructions│ T24│ Chapter 11: Battery CHAP TER 1 1 : BATTERY 1 1 .1     Bat t ery p rec au t io n s Carefully read the following safety instructions and warnings before using, charging or disposing of the batteries. Batteries contain flammable substances such as lithium or other organic solvents, which may result in overheating, rupture or combustion.
  • Page 69 Installation instructions│ T24│ Chapter 11: Battery 1 1 . 1 . 2   D I S P O S A L When discarding batteries, insulate the + and - terminals of batteries with insulating/ masking tape.   Do not place multiple batteries in the same plastic bag.  ...
  • Page 70 LED will flash red /green alternatively (appears orange) with an interval ON=100 ms and OFF=900 ms. The batteries can be recharged using a Tele Radio AB battery charger (e.g. table charger or car cigarette lighter adapter) or the AC main charger adapter.
  • Page 71 NOTE: When approximately 10 % of a battery capacity remains, the corresponding battery LED will light red.  1. Remove the battery from its compartment and place it in the Tele Radio AB battery charger.  2. The charger's LED lights red while the battery is charging.
  • Page 72 Tele Radio AB products are covered by a warranty against material, construction and manufacturing faults. During the warranty period, Tele Radio AB may replace the product or faulty parts. Work under warranty must be performed by Tele Radio AB or by an authorized service center specified by Tele Radio AB.
  • Page 73 T24, T24-01, T24-06, T24-07 1 3 . 1 . 1   C E M A RK I N G Hereby, Tele Radio AB, declares that the radio equipment type(s) listed above is/ are in compliance with the Radio Equipment Directive 2014/53/EU.
  • Page 74 Installation instructions│ T24│ Chapter 13: Regulatory information 1 3 .2     No rt h A m eric a Applies to: T24, T24-01, T24-06, T24-07 1 3 . 2 . 1   F C C  S T A T E M E N T This device complies with part 15 of the FCC Rules.
  • Page 75 Installation instructions│ T24│ Chapter 13: Regulatory information (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of device. Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence.
  • Page 76 1 3 .3     A E C Applies to: T24-01, T24-06, T24-07, T24-TS01 1 3 . 3 . 1   A E C S T A T E M E N T ( Д Е К Л А Р А Ц И Я Е А С ) This product is declared as compliant within Eurasian Economic Union (EAC).
  • Page 77 Installation instructions│ T24│ Annex A: Glossary ANNEX A: G L O SSARY Diagnostic Coverage Failures in time (1 FIT = 1 failure per 10^9 hours) Hardware Fault Tolerance MTTF Mean Time To Failure Probability of Failure per Hour Performance level Safety Failure Fraction Safety Integrity Level IM-PM-TX103-EN-v03...
  • Page 78 Installation instructions│ T24│ Annex B: Index ANNEX B: IND EX AEC Statement Antenna Backlight intensity Base board Battery Charge BATTERY PACK Battery precautions Handling Storage Boards Bottom board Buzzer volume Calibration mode Calibration of the outputs Channel number CHARGERS Charging temperature 18, 70 Circuit board positions Clear blocked inputs...
  • Page 79 Installation instructions│ T24│ Annex B: Index Enter Menu mode, PIN code Current consumption Data format device information Dimensions Display LEDs Display specifications display status and information symbols Disposal EIRP Erase Expansion boards Pinout FCC statement FCC/IC labels Frequency management Functionality test IC Statement Inactivity timeout IP code...
  • Page 80 Installation instructions│ T24│ Annex B: Index M245060 M769746 M769755 M769780 Maintenance Menu mode Enter Menu mode, no PIN code Enter Menu mode, PIN code Menu protection Menu navigation Message types Number of channels Operating temperature PIN code Position Bottom board Expansion boards Main board Power supply...
  • Page 81 Installation instructions│ T24│ Annex B: Index Range Register Repeater Configure Replace RFID tags Erase Register Safety standards Select a Radio frequency Side buttons slot ID Specifications Other specifications System Transmitter Standard display Start-up protection Start session Status and error code messages Stop button Storage temperature 18, 70...
  • Page 82 Installation instructions│ T24│ Annex B: Index Warnings & restrictions Installation and commission Maintenance Operation WEEE directive IM-PM-TX103-EN-v03...
  • Page 83 Installation instructions│ T24│                                                       This page intentionally left blank. IM-PM-TX103-EN-v03...
  • Page 84 safe smart strong These Installation instructions are subject to change without prior notice. Download the latest Installation instructions from www.tele-radio.com .

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