ETAS ES593.1-D User Manual
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ETAS ES593.1-D User Manual

Prototyping and interface module
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ETAS ES593.1-D
Prototyping and Interface Module
User Guide

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Summary of Contents for ETAS ES593.1-D

  • Page 1 ETAS ES593.1-D Prototyping and Interface Module User Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    "Wake-Up" Function ............24 ES593.1-D - User Guide...
  • Page 4 Troubleshooting ES593.1-D Problems........
  • Page 5 ES593.1-D ............. . 64 10.1.1 ES593.1-D with CBP120 Power Supply Cable ..... . 64 10.1.2 ES593.1-D with CBP1205 Power Supply Cable .

  • Page 6: About This Document

    Presentation of Instructions The target to be achieved is defined in the heading. The necessary steps for his are in a step-by-step guide: Target definition 1. Step 1 2. Step 2 3. Step 3 > Result ES593.1-D - User Guide...

  • Page 7: Typographical Conventions

    ETAS About this Document Typographical Conventions Hardware Bold Menu commands, buttons, labels of the product Italic Emphasis on content and newly introduced terms Presentation of Supporting Information NOTE Contains additional supporting information. ES593.1-D - User Guide...

  • Page 8: About This Manual

    Additional cables and adapters can be obtained separately from ETAS. A list of available accessories and their order designation is located in chapter “Cable and Accessoires” on page 65 of this manual or in the ETAS product catalog. Additional Information The configuration instructions for the module under INCA can be found in the corresponding software documentation.

  • Page 9: Basic Safety Notices

    • “Intended Use” on page 9 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol- lowing safety notices to avoid health issues or damage to the device. NOTE Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
  • Page 10 • Route the power cord in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cord! ES593.1-D - User Guide...
  • Page 11 • Adhere to the maximum permissible cable lengths! • Do not use any damaged cables! Cables may be repaired only by ETAS! • Never apply force to insert a plug into a socket. Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
  • Page 12 Do not transport the modules at the cable of the module or any other cables. Maintenance The product is maintenance-free. Repair If an ETAS hardware product should require a repair, return the product to ETAS. Cleaning the module housing • Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
  • Page 13 Install the modules only at locations with the same electrical potential or iso- late the modules from the installation location. Cabling For detailed information about cabling, see the User's Guide of the module. ES593.1-D - User Guide...

  • Page 14: Hardware Description

    The ES59x line is a range of powerful ECU and bus interface modules. The ES59x modules have an upstream Ethernet interface that guarantees data exchange with the host PC or with a Drive Recorder. The ES593.1-D module has two downstream Ethernet interfaces that can be connected with ES59x, ES600, measurement and interface modules.

  • Page 15: Housing

    The housings of this device family can also quickly and easily be con- nected to one another (see the chapter 6.1 on page 26). The ES593.1-D is intended for use in the lab, on the test bench and in the pas- senger cell of vehicles.

  • Page 16: Back Panel

    ETAS Hardware Description Fig. 4-2 Front Panel 4.4.2 Back Panel The interface 7-29V (power supply) is on the back panel of the ES593.1-D. 7‐29V Fig. 4-3 Back Panel LEDs 4.5.1 Flash Codes The ES593.1-D is equipped with LEDs, which indicate the operational state of the module, as well as with LEDs which display the function of individual inter- faces.

  • Page 17: Operational State Of The Module

    Hardware Description 4.5.2 Operational State of the Module Four LEDs can be found top left on the front panel of the ES593.1-D(see Fig. 4-2 on page 16). They indicate operational, error and synchronization states. • ON: power supply and operational state •...

  • Page 18: Functional State Of Individual Interfaces

    LEDs assigned to the interfaces of the module can be found on the front panel of the device (see Fig. 4-2 on page 16). If the ES593.1-D is powered on (opera- tional state "On") they indicate the following functional states at the assigned...
  • Page 19 An LED CAN1 is assigned to the interface CAN1 and an LED CAN3 is assigned to the interface LIN1. Display Functional State CAN1 Yellow, flashing Communication at the interface CAN1 Communication interrupted CAN3 Yellow, flashing Communication at the interface CAN3 Communication interrupted ES593.1-D - User Guide...

  • Page 20: Functional Description

    8/100 MBit/s Fig. 5-1 Block Diagram To fulfill the operation demands in the vehicle, the interfaces of the ES593.1-D are each routed to an Lemo socket. Power Supply (7-29V DC) The power supply interface (7-29V DC) is routed to a 2-pin connector (Lemo socket) on the back panel of the module.

  • Page 21: Host Port (Host)

    The ES593.1-D module provides two downstream Ethernet interfaces for fur- ther modules. ECUs that have an XETK or their own Ethernet interface can be connected directly with a ES593.1-D module and communicate with the cali- bration software via XCP-on-Ethernet. Module Network The downstream Ethernet interfaces ETH1 and ETH2 connect the ES593.1-D...

  • Page 22: Etk Interface (Etk)

    If an ETK type supported by the ES593.1-D is connected to the ETK interface it is recognized automatically. The ETK interface is automatically initialized. If an ETK type which is not supported by the ES593.1-D is connected to the ETK interface the overall system behaves, as if no ETK is connected. No specific error message is generated.

  • Page 23: Can Interface (Can1/Can3, Can2/Can4)

    The CAN interfaces of the ES593.1-D can be operated in High-Speed CAN link (ISO 11898-2). 5.5.2 Feature You can find a list of CAN applications supported by the ES593.1-D in chapter 8.9.2 on page 46. 5.5.3 "Wake-Up" Function The CAN interfaces CAN1 and CAN2 support the "Wake-Up" function (see chap- ter 5.7 on page 24).

  • Page 24: Bus Terminating Resistor

    120 Ohm is required at each of the two open ends of the bus. This has to be connected to the cable or to the connector. ETAS supplies cables and termina- tion resistors of 120 Ohm for setting up CAN networks.

  • Page 25: Firmware Update

    Firmware Update The firmware of the ES593.1-D can be updated by the user so that future ver- sions of the module can also be implemented. The firmware is updated on the connected PC using service software "Hardware Service Pack"...

  • Page 26: Getting Started

    ETAS Getting Started Getting Started The “Getting Started” chapter includes a description of the assembly, applica- tion examples, as well as notes on cabling and configuration of the ES593.1-D. Assembly and Locking 6.1.1 General Installation Recommendations CAUTION The module can be damaged or destroyed.

  • Page 27: Connecting Several Modules Mechanically

    6.1.3 Connecting Several Modules Mechanically As ETAS system housing was used, the ES593.1-D can also be connected to modules of the ETAS compact line (ES59x, ES6xx, ES910). These can be com- bined easily using the T-Brackets provided to form larger blocks.

  • Page 28: Applications

    Applications For applications, the ES593.1-Dhas direct access to XETK ECUs and to ECUs and vehicle buses. NOTE You can find a list of applications supported by the ES593.1-D in chapter 8.9.2 on page 46. ES593.1-D - User Guide...

  • Page 29: Wiring

    CAN/ LIN/ FlexRay connecting cable CBCFI100 Wiring The ports of the ES593.1-D may be wired in any order. For order information on other cables which can be supplied separately, refer to the chapter “Cable and Accessories” on page 53. NOTE Be sure to check that the ports carry no voltage, before starting the cabling.

  • Page 30: Host" Port

    To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the power cables with safety banana plugs CBP1205 in areas with power outlets. To connect the ES593.1-D module with the PC (“HOST” port), you require the CBE100 cable provided. To connect the ES593.1-D with the PC 1.

  • Page 31: Configuring The Es593.1-D

    2. Connect further ES59x modules in accordance with this princi- ple with other ETH ports of the ES59x module. Configuring the ES593.1-D The ES593.1-D is configured at the PC via a graphic user interface. A web browser application is used as an interface. ES593.1-D - User Guide...

  • Page 32: Web Interface

    Getting Started 6.4.1 Web Interface The web interface of the ES593.1-D consists of a home page, a page for cus- tomized configuration of the interfaces for the "Wake Up" function and other pages with information on the status of the ES593.1-D.

  • Page 33: Troubleshooting Problems

    Error LEDs Please observe the LED which provides information on the functions of the interface and the ES593.1-D (see the chapter “LEDs” on page 16) to be able to judge the operational state of the ES593.1-D as well as troubleshooting mea- sures.

  • Page 34: Problems And Solutions

    Windows XP and Vista systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

  • Page 35: Search For Ethernet Hardware Fails

    Cause: Client Software for Remote Access blocks Communica- tion PCs or notebooks which are used outside the ETAS hardware network some- times use a client software for remote access which might block communica- tion to the ETAS hardware. This can have the following causes:...
  • Page 36 Whenever you switch from a DHCP company LAN to the ETAS hardware net- work, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.

  • Page 37: Personal Firewall Blocks Communication

    Ethernet hardware at all, although the configuration parameters are correct. Certain actions in ETAS products may lead to some trouble if the firewall is not properly parameterized, e.g. upon opening an experiment in ASCET or search- ing for hardware from within INCA or HSP.
  • Page 38 255.255.255.255, originating from source IP 0.0.0.0) for destination port 18001 • Directed IP broadcasts via UDP to the network configured for the ETAS application, destination port 18001 • Outgoing IP unicasts via UDP to any IP in network configured for the ETAS application, destination ports 69, 18001, 18017 or 49152 to 50175 •...
  • Page 39 This tab lists the exceptions not blocked by the firewall. Use Add Program or Edit to add new programs, or edit existing ones. 4. Make sure that the ETAS products and services you want to use are properly configured exceptions. ES593.1-D - User Guide...
  • Page 40 ETAS product is possible because the data- base file and some *.ini files are modified during operation. The ETAS software has to be installed by an administrator anyway. It is recom- mended that the administrator assures that the ETAS program/processes are added to the list of the Windows XP firewall exceptions, and selected in that list, after the installation.
  • Page 41 For this program, don’t show this message again. 2. Click OK to close the window. An administrator has to select the respective ETAS software in the Exceptions tab of the Windows Firewall dialog window to avoid further problems regarding hardware access with that ETAS product.

  • Page 42: Technical Data

    Marking for UKCA conformity (Chapter 8.4 on page 44) Marking for KCC conformity (Chapter 8.5 on page 44) Labeling for WEEE, see chapter 8.6 on page 44 Labeling for RoHS (China), see chapter on page 44 ES593.1-D - User Guide...

  • Page 43: Fulfilled Standards And Norms

    8.1.4 Maintenance the Product Do not open or change the module! Works on the module housing may be exe- cuted only by qualified technical personnel. Send defect modules to ETAS. 8.1.5 Cleaning the Product We recommend to clean the product with a dry cloth.

  • Page 44: Rohs Conformity

    China RoHS marking affixed to the product or its packaging. CE conformity With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable directives of the European Union.

  • Page 45: Declarable Substances

    System Requirements 8.9.1 Hardware Operation of the ES593.1-D requires a power supply voltage of 7 V to 29 V DC. PC with one Ethernet interface A PC with one open Ethernet interface (100 Mbit/s, full duplex) with RJ-45 con- nection is required. Ethernet interfaces that are implemented with an additional network card in the PC must feature a 32-bit data bus.

  • Page 46: Supported Applications And Software Requirements

    • "Allow the computer to turn off this device to save power" 8.9.2 Supported Applications and Software Requirements To configure the ES593.1-D and for control and data acquisition, you need soft- ware in the following versions: Support in Application Software...

  • Page 47: Electrical Data

    Compatibility ES720 Drive Recorder Network and interface modules: ES51x, ES592, ES593-D, ES595, ES600 : Support of the ETAS synchronization mechanism NOTE To ensure successful initialization of the network card of your PC, refer to chapter “Hardware” on page 45. ES593.1-D - User Guide...

  • Page 48: Ethernet Interfaces (Eth1 And Eth2)

    ES51x, ES592, ES593-D, ES595 Measurement modules: ES4xx, ES6xx, ES930.1 Prototyping and Interface Module: ES910.3 ECUs with XETK, ECUs with Ethernet interface Third party Ethernet devices : Support of ETAS synchronization mechanism : No support of ETAS synchronization mechanism ES593.1-D - User Guide...

  • Page 49: Etk Interface (Etk)

    8 Mbit/s / 100 Mbit/s ETK protocol transfer Single Mode / Block Mode NOTE The ES593.1-D supports all current ETK types. Exception: The ETK types not supported by the module are listed in the table. For more details, refer to the ETAS website.

  • Page 50: Pin Assignment

    ETAS Technical Data 8.11 Pin Assignment NOTE All connectors are shown with a view of the interfaces of the ES593.1-D. All shields are at case potential. 8.11.1 Power Supply Interface (7-29V) Fig. 8-2 Power Supply Interface (7-29V) Signal Meaning UBATT+...

  • Page 51: Ethernet Interfaces (Eth1 And Eth2)

    Send data, minus Receive data, minus UBATT- Supply voltage, minus Send data, plus 8.11.4 ETK Interface (ETK) Fig. 8-5 ETK Interface (ETK) Signal Meaning Send data, plus Send data, minus Received data, plus Received data, minus ES593.1-D - User Guide...

  • Page 52: Can Interface (Can1/Can3)

    CAN Interface (CAN1 and CAN3) Signal Meaning Reserved CAN1_LOW CAN1_GND_1 CAN3_HIGH CAN3_GND CAN1_GND_2 CAN1_HIGH CAN3_LOW 8.11.6 CAN Interface (CAN2/CAN4) Fig. 8-7 CAN Interface (CAN2 and CAN4) Signal Meaning Reserved CAN2_LOW CAN2_GND_1 CAN4_HIGH CAN4_GND CAN2_GND_2 CAN2_HIGH CAN4_LOW ES593.1-D - User Guide...

  • Page 53: Cable And Accessories

    The “Cables and Accessories” chapter contains an overview of the available cables and accessories. NOTE Only use the ETAS cables named in this User’s Guide at the interfaces of the ES593.1-D. The maximum admissible cable lengths must be adhered to. NOTE Custom cables can be produced according to your specifications.

  • Page 54: Cbp120 Cable

    Cable CBP120-2 (power supply cable with standard banana plugs) Side A Side B Signal Plug Signal UBATT- UBATT- Ground Black Ground Order name Short name Order number Power Supply Cable, Lemo 1B FGJ CBP120-2 F 00K 102 584 Banana (2fc-2mc), 2 m ES593.1-D - User Guide...

  • Page 55: Cbp1205 Cable

    Order Number Ethernet PC Connection Cable, Lemo 1B CBE100-3 F 00K 102 559 FGG - RJ45 (8mc-8mc), 3 m Ethernet PC Connection Cable, Lemo 1B CBE100-8 F 00K 102 571 FGG - RJ45 (8mc-8mc), 8 m ES593.1-D - User Guide...

  • Page 56: Eth1 Und Eth2 Interface Cable

    Side A Side B Fig. 9-5 CBE140-0m45 Cable Order Name Short name Order Number Ethernet Connection and Power Supply CBE140-0m45 F 00K 104 153 Cable with Angular Connectors, Lemo 1B FMF Lemo 1B FMD (8mc-8mc), 0m45 ES593.1-D - User Guide...

  • Page 57: Fig. 9-6 Cbep420.1 Cable

    Cable, Lemo 1B FGF Lemo 1B FGL Banana (8mc-8fc+2mc), 3 m NOTE The wiring of the modules of the ES400 product family with each other and the cables required by the modules are described in the documentation of the ES4xx modules. ES593.1-D - User Guide...

  • Page 58: Ethernet Connection Cable

    Side A Side B Fig. 9-10 CBAE330.2 Cable Order Name Short name Order Number Ethernet Connection Adapter Cable CBAE330-0m5 F 00K 105 759 1 Gbit/s to 100 Mbit/s, Lemo 1B PHE - Lemo 1B FGF (10fc-8mc), 0m5 ES593.1-D - User Guide...

  • Page 59: Etk Interface Cable

    CAN/LIN Interface Cable and Adapter 9.5.1 CAN Interface Cable CBAC150-2m5 Cable Side A Side B Fig. 9-12 CBAC150-2m5 Cable Order Name Short name Order Number CAN Interface Cable, OBDII J1962 Lemo CBAC150-2m5 F 00K 104 159 1B FGC (16mc-8mc), 2m5 ES593.1-D - User Guide...

  • Page 60: Fig. 9-13 Cbac160-1M5 Cable

    Side A Side B Fig. 9-15 K107 Cable Order Name Short name Order Number CAN Interface Y-Cable, Lemo 1B FGC K107 F 00K 001 272 Lemo 0S PCA Lemo 0S FFA (8mc,- 2fc+2mc) , 2 m ES593.1-D - User Guide...

  • Page 61: Cbcfi100 Cable

    Mapping of DSUB Socket Plug Combinations to ES593.1-D If one CBCFI100 cable each is used at the interfaces CAN1/CAN3 and CAN2/ CAN4 of ES593.1-D, these interfaces are mapped to the DSUB socket plug combinations of both cables as follows: ES593.1-D Cable Cables in CBCFI100 Fig.
  • Page 62 ETAS Cable and Accessories Connector Pin assignment of Cable at the CAN1/CAN3 Interface The DSUB socket plug combinations of the CBCFI100 cable are assigned the signals of the CAN1/CAN3 interface of ES593.1-D as follows: Lemo DSUB, [Side A] Color: gray...

  • Page 63: Can Termination Resistor

    ETAS Cable and Accessories Connector Pin assignment of Cable at the CAN2/CAN4 Interface The DSUB socket plug combinations of the CBCFI100 cable are assigned the signals of the CAN2/CAN4 interface of ES593.1-D as follows: Lemo DSUB, [Side A] Color: gray...

  • Page 64: Ordering Information

    ETAS Ordering Information Ordering Information 10.1 ES593.1-D 10.1.1 ES593.1-D with CBP120 Power Supply Cable Order Name Short Name Order Number ES593.1-D Interface Module (1xETK, ES593.1-D F 00K 107 110 2xCAN, 2xLIN, 2xFlexRay, 1xEthernet) Package Contents ES593.1-D Interface Module (1xETK, 2xCAN, 2xLIN, 2xFlexRay, 1xEthernet),...

  • Page 65: Cable And Accessoires

    10.2 Cable and Accessoires NOTE Only use the ETAS cables named in this User’s Guide at the interfaces of the ES593.1-D. The maximum admissible cable lengths must be adhered to. NOTE Custom cables can be produced according to your specifications. For more information on custom cables, please contact your local ETAS sales repre- sentative.

  • Page 66: Etk" Interface Cable

    CAN, FlexRay and LIN Interface Y-Cable, CBCFI100-2 F 00K 106 893 Lemo 1B FGC - 2xDSUB (8mc-9fc+ 9mc), CAN Termination Resistor Order Name Short Name Order Number CAN 120 & Termination Resistor, 2xDSUB CBCX131-0 F 00K 103 786 (9fc+9mc) ES593.1-D - User Guide...

  • Page 67: Housing Accessories

    Short Name Order Number T-Bracket for ES600 Housing ES600_H_TB F 00K 001 925 10.2.7 Software Order Name Short Name Order Number INCA ES5xx Software Integration Package ISW_ES5xx F 00K 106 641 for INCA V6.2.1 and later ES593.1-D - User Guide...

  • Page 68: Contact Information

    Germany Internet: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries Internet: www.etas.com/en/contact.php ETAS technical support Internet: www.etas.com/en/hotlines.php...

  • Page 69: Figures

    Tapped blind hole ........... .27 Fig. 6-3 Connecting the ES593.1-D to Another Module ......28 Fig. 6-4 ES593.1-D and ES595.1 with ES400 modules, XETK, ETK and vehicle buses .29...

  • Page 70: Index

    Error LEDs ......33 ETAS Device Synchronization ..24 "Wake Up"...
  • Page 71 Troubleshooting ....33 TX ....... . .51 ES593.1-D - User Guide...

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