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Hainbuch centroteX M Operating Instructions Manual

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Operating instructions
[incl. installation manual]
Quick change-over system centroteX M
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Machine adapter

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Summary of Contents for Hainbuch centroteX M

  • Page 1 Operating instructions [incl. installation manual] Quick change-over system centroteX M Machine adapter...
  • Page 2 Quick change-over system centroteX M Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...

  • Page 3: Table Of Contents

    Quick change-over system centroteX M Contents General ........................ 7 1.1 Information about this manual ..............7 1.2 Key to symbols .................... 7 1.3 Definition of terms ..................8 1.3.1 Release setting ................8 1.3.2 Complete clamping reserve ............8 1.4 Limitation of liability ..................9 1.5 Copyright .....................
  • Page 4 Quick change-over system centroteX M 6.4 Unpacking and internal transportation............30 6.5 Packaging ....................30 6.6 Storage ..................... 31 6.7 Preservation ....................31 6.8 Return to storage ..................31 Installation ......................32 7.1 Installation safety ..................32 7.2 Preliminary remarks .................. 33 7.3 Screw tightening torques ................
  • Page 5 Quick change-over system centroteX M 14.1 Contact ...................... 71 14.2 Manufacturer certification ................71 Order hotline +49 7144.907-333...
  • Page 6 Quick change-over system centroteX M Directory of tables Table 1: Technical data ................21 Table 2: Operating conditions ..............23 Table 3: Maximum transmissible torque ............. 26 Table 4: Screw tightening torques, metric control threads ......35 Table 5: Screw tightening torques for aluminum components ....35 Table 6: Maintenance table ................

  • Page 7: General

    Quick change-over system centroteX M General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times.

  • Page 8: Definition Of Terms

    Quick change-over system centroteX M General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents.

  • Page 9: Limitation Of Liability

    Quick change-over system centroteX M General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising...

  • Page 10: Spare Parts And Accessories

    Quick change-over system centroteX M General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig-  inal manufacturer. WARNING Serious injuries can be caused by incorrect or de-...

  • Page 11: Safety

    Quick change-over system centroteX M Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &...

  • Page 12: Personnel Requirements

    Quick change-over system centroteX M Safety WARNING Serious injuries caused by incorrect setting of the limit switches on the machine!  On quick change-over units in which no idle stroke is taken into account, when replacing the limit switches on the machine, they must always be adapted to match the stroke of the quick change-over unit installed.

  • Page 13: Intended Use

    Quick change-over system centroteX M Safety Hydraulics specialist Hydraulics specialists are trained in the specific task profile for which they are employed, and are familiar with the rele- vant standards and legislative provisions. Due to their vocational training and experience, hydraulics specialists can work on hydraulic systems and can inde- pendently identify and avoid potential hazards.
  • Page 14 Quick change-over system centroteX M Safety Furthermore, never exceed the limits for use of the product [see »Limits of use« chapter]. Maintain the product at regular intervals [see »Maintenance schedule« chapter]. When used for its intended purpose, the operational safety of the product is assured, subject to compliance with relevant safety stipulations, to the full extent foreseeable.

  • Page 15: Personal Protective Equipment

    Quick change-over system centroteX M Safety NOTE Damage to materials caused by incorrect use of the product!  Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«...

  • Page 16: Particular Hazards

    Quick change-over system centroteX M Safety Safety footwear To protect the wearer from any heavy items that may fall, and from losing their footing on slippery ground. Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool.

  • Page 17: Other Safety Instructions

    Quick change-over system centroteX M Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts!  Do not open guards while the system is operating. During operation, do not reach for rotating and/or  moving parts. Pay attention to the gap dimensions of moving ...
  • Page 18 Quick change-over system centroteX M Safety WARNING Serious injuries caused by snagging body parts on the rotating machine spindle!  Never reach into the product while the machine spindle is still rotating. Before working on the product, ensure that the ...

  • Page 19: Screws

    Quick change-over system centroteX M Safety 2.7 Screws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in- correctly / poor handling! Do not open the screws secured with sealing lac-  quer. Screws and threaded pins fitted radially to the ...

  • Page 20: Environmental Protection

    Quick change-over system centroteX M Safety 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter  the environment accidentally, take immediate re- medial action.

  • Page 21: Technical Data

    Quick change-over system centroteX M Technical data 3 Technical data 3.1 General information 22.0 Ø 320.0 x 46.0 2200 KK* 6 21.0 Ø 320.0 x 46.0 2200 22.0 Ø 320.0 x 46.0 2200 25.0 Ø 320.0 x 53.0 2200 100.8 28.0...

  • Page 22: Performance Values

    Quick change-over system centroteX M Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum performance values! Do not exceed the maximum performance values  [see »General information« chapter].

  • Page 23: Speed

    Quick change-over system centroteX M Technical data 3.4 Speed The product is authorized for rotational operation. DANGER Serious injuries caused by parts being ejected centrifugally due to a non-compliant combination of several products! From all of the maximum speeds indicated for the ...

  • Page 24: Layout And Function

    Quick change-over system centroteX M Layout and function 4 Layout and function 4.1 Overview and brief description Machine adapter Bayonet drawtube adapter Quick-release screws Bayonet coupling Quick change-over adapter Clamping device The quick change-over system is used for fast conversion of the machine tool to different clamping devices / supports.

  • Page 25: Accessories Required

    Quick change-over system centroteX M Layout and function 4.2 Accessories required Quick change-over unit / quick change-over adapter 4.2.1 The quick change-over unit / the quick change-over adapter is secured to the machine adapter for adaptation to the ma- chine tool.

  • Page 26: Use And Limits Of Use

    Use and limits of use 5 Use and limits of use 5.1 Use The product serves only to support HAINBUCH quick change-over units / quick change-over adapters on chip- cutting machine tools. The product can only be used in combination with a suitable quick change-over unit / a suitable quick change-over adapter from HAINBUCH.
  • Page 27 Quick change-over system centroteX M Use and limits of use The calculation of permitted transmissible torque is based on a friction coefficient of 0.1 [steel-steel dry]. To avoid greater deviations in friction coefficient, the flat sur- faces of the quick change-over system [machine adapter and quick change-over unit] must be cleaned before com- missioning using a lint-free cloth.

  • Page 28: Transport, Packaging, Storage

    Quick change-over system centroteX M Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...

  • Page 29: Symbols On The Packaging

    Quick change-over system centroteX M Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly!  Ensure that the product cannot roll away or fall. Place on a non-slip surface.  When using lifting gear, use appropriate load- ...

  • Page 30: Unpacking And Internal Transportation

    Quick change-over system centroteX M Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table.

  • Page 31: Storage

    Quick change-over system centroteX M Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage.

  • Page 32: Installation

    Quick change-over system centroteX M Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by  skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode.

  • Page 33: Preliminary Remarks

    Quick change-over system centroteX M Installation WARNING Serious head injuries caused by bending into the working area of the machine!  Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.

  • Page 34: Screw Tightening Torques

    Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay  attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH.

  • Page 35: Preparation Of The Machine For Installation

    Quick change-over system centroteX M Installation Tightening torque at screw quality [Nm] Thread designa- tion 10.9 12.9 Table 4: Screw tightening torques, metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing aluminum components.

  • Page 36: Installation Of The Product

    Quick change-over system centroteX M Installation 7.5 Installation of the product Drawtube adapter Spindle flange Fixing screws, spindle flange Transport thread spindle flange Bayonet tension pipe adapter Anti-twist device D1 Fixings screw, anti-twist device Test surface face run-out spindle flange Test surface axial run-out spindle flange As described in the »Preparation of the machine for in-...

  • Page 37: Preparation Of The Product

    Quick change-over system centroteX M Installation 7.5.2 Preparation of the product The product is supplied in assembled condition. The following preparatory steps are needed to install the product. Unfasten and remove the fixing screw on the anti-twist device. Remove the bayonet drawtube adapter and the anti- twist device from the spindle flange.

  • Page 38: Installation Of The Drawtube Adapter

    Quick change-over system centroteX M Installation 7.5.3 Installation of the drawtube adapter INFORMATION Depending on the geometry of the drawtube adapter, it must be installed either on the machine drawtube or in the bayonet drawtube adapter. Screw the drawtube adapter into the bayonet drawtube adapter using its thread or screw it to the machine draw- tube and tighten it down.

  • Page 39: Installation Of A Spindle Flange That Can Be Aligned

    Quick change-over system centroteX M Installation 7.5.4 Installation of a spindle flange that can be aligned Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning.
  • Page 40 Quick change-over system centroteX M Installation Unfasten and remove any lifting gear that may have been required. Remove the mounting aid on a vertically suspended spindle if one was used. Check the face run-out on the test surface of the spindle flange [ideally ≤...

  • Page 41: Installation Of The Bayonet Drawtube Adapter

    Quick change-over system centroteX M Installation 7.5.5 Installation of the bayonet drawtube adapter Move the machine drawtube to the front limit stop. INFORMATION The set-up dimension describes the axial distance be- tween the front flat surface of the bayonet drawtube...
  • Page 42 Quick change-over system centroteX M Installation Turn the bayonet drawtube adapter until the nearest groove in the bayonet drawtube adapter and the groove in the spindle flange are aligned. INFORMATION The tolerance of the set-up dimension is ±0.2 ���� of the nominal dimension.
  • Page 43 Quick change-over system centroteX M Installation Screw in the anti-twist device fixing screw and tighten it to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...

  • Page 44: Use

    Quick change-over system centroteX M 8 Use 8.1 Use-related safety WARNING Serious injuries caused by unskilled staff during installation / removal of the quick change-over unit! Installation / removal of the quick change-over  unit must be performed by skilled staff from the relevant specialist field.
  • Page 45 Quick change-over system centroteX M WARNING Serious crushing injuries caused by incorrect ma- chine movement during installation / removal of the quick change-over unit!  Machine movements are only permitted in set-up mode during installation / removal of the quick change-over unit.

  • Page 46: Installation Of The Quick Change-Over Unit

    Quick change-over system centroteX M NOTE Damage to materials caused by contaminated / unprocessed cooling lubricants!  For the product to function properly, in particular for internal flushing with cooling lubricants and/or when using tools with internal flushing, ensure that the cooling lubricant is cleaned / processed, and that it contains no particles measuring >100...
  • Page 47 Quick change-over system centroteX M INFORMATION To simplify installation / removal of the quick change- over unit on a horizontal spindle of the machine, Mon- teq lifting tackle can be used [see operating instruc- tions for the lifting tackle]. As described in the »Preparation of the machine for in- stallation«...
  • Page 48 Quick change-over system centroteX M INFORMATION If lifting gear needs to be used, rotate the quick change-over unit by rotating the machine adapter manually together with the spindle on the machine. Fit the quick change-over unit to the machine adapter or...
  • Page 49 Quick change-over system centroteX M INFORMATION The best possible installation repeatability is achieved if the product fixing screws are tightened gradually in several steps. For example, tighten all screws to 25 Nm as the first step, then to 60 Nm as the second step, then to the maximum tightening torque in the third step [see »Limits of use«...

  • Page 50: Removal Of The Quick Change-Over Unit

    Quick change-over system centroteX M WARNING Serious injuries caused by failure to follow the commissioning procedure for the clamping de- vice!  In addition to these operating instructions, you should also read and follow the operating instruc- tions for the associated clamping device / quick change-over adapter.
  • Page 51 Quick change-over system centroteX M As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. NOTE Damage to materials caused by a defective end- stop on the machine adapter during installation / removal of the quick change-over unit! If the operating instructions for the quick change- ...
  • Page 52 Quick change-over system centroteX M INFORMATION If lifting gear needs to be used, rotate the quick change-over unit by rotating the machine adapter manually together with the spindle on the machine. Fit the quick change-over unit to the machine adapter or...

  • Page 53: Tests

    Quick change-over system centroteX M 8.4 Tests NOTE Serious damage to, or destruction of, the machine tool and the workpiece caused by damaged, in- complete or incorrectly installed products! Only install undamaged and complete products  properly. If in doubt, contact the manufacturer.

  • Page 54: Activities After End Of Production

    Quick change-over system centroteX M Activities after end of production 9 Activities after end of production Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product.

  • Page 55: Removal

    Quick change-over system centroteX M Removal 10 Removal 10.1 Safe removal WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by  skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode.

  • Page 56: Preparing The Machine For Removal

    Quick change-over system centroteX M Removal WARNING Serious head injuries caused by bending into the working area of the machine!  Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.

  • Page 57: Removal Of The Product

    Quick change-over system centroteX M Removal 10.3 Removal of the product Drawtube adapter Spindle flange Fixing screws, spindle flange Transport thread spindle flange Bayonet tension pipe adapter Anti-twist device D1 Fixings screw, anti-twist device Test surface face run-out spindle flange Test surface axial run-out spindle flange As described in the »Preparing the machine for re-...

  • Page 58: Removal Of The Bayonet Drawtube Adapter

    Quick change-over system centroteX M Removal 10.3.1 Removal of the bayonet drawtube adapter Move the machine drawtube to the front limit stop. Unfasten and remove the fixing screw on the anti-twist device. Remove the anti-twist device from the bayonet drawtube adapter and the groove in the spindle flange.
  • Page 59 Quick change-over system centroteX M Removal Unscrew and remove the bayonet drawtube adapter from the machine drawtube. Install the anti-twist device in the groove in the spindle flange. Order hotline +49 7144.907-333...

  • Page 60: Removal Of The Spindle Flange

    Quick change-over system centroteX M Removal Screw in the anti-twist device fixing screw and tighten it to the specified tightening torque [see »Screw tightening torques« chapter]. 10.3.2 Removal of the spindle flange Attach any lifting gear that may be required.

  • Page 61: Removal Of The Drawtube Adapter

    Quick change-over system centroteX M Removal Take down the spindle flange from the machine spindle. 10.3.3 Removal of the drawtube adapter If the drawtube adapter was mounted on the machine drawtube, use its thread to unscrew and remove it from the machine drawtube.

  • Page 62: Maintenance

    Quick change-over system centroteX M Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals  of the product at all times. CAUTION...

  • Page 63: Cleaning

    Quick change-over system centroteX M Maintenance 11.3 Cleaning Anti-twist device Fixings screw, anti-twist device Bayonet tension pipe adapter Spindle flange C1 Fixing screws, spindle flange WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product.
  • Page 64 Quick change-over system centroteX M Maintenance NOTE Damage to seals caused by the wrong solvent!  To clean the product, never use a solvent that at- tacks and damages the sealing elements in- stalled. Those installed sealing elements can be made of NBR, Viton and PUR materials.

  • Page 65: Visual Inspection

    Quick change-over system centroteX M Maintenance Tighten all fixing screws to the specified tightening  torque [see nomenclature and/or »Screw tightening torques« chapter]. When tightening the screws, do so evenly to prevent any distortion under load. Only apply lubricant to the mechanical mating sur- ...

  • Page 66: Use Of Lubricants

    Quick change-over system centroteX M Maintenance 11.6 Use of lubricants To achieve ultimate performance from the products, use the specified lubricants. Only use grease that complies with the fundamental require- ments governing adhesion, pressure resistance and solubil- ity in coolants. Furthermore, there must be no particles of dirt in the grease because these cause an operational malfunc- tion if they come between two interference fit surfaces.

  • Page 67: Disposal

    Quick change-over system centroteX M Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ...

  • Page 68: Faults

    Quick change-over system centroteX M Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«...

  • Page 69: Fault Table

    Quick change-over system centroteX M Faults 13.2 Fault table Fault Possible cause Remedial action Remedied by Remove and clean the quick Dirt in the compo- change-over unit / quick change- Skilled special- nents in the power- over adapter. If necessary, re-...

  • Page 70: Commissioning After A Fault Has Been Remedied

    Quick change-over system centroteX M Faults Fault Possible cause Remedial action Remedied by Check face run-out on the quick change-over system and, if neces- Dirt between ma- sary, clean the locating surfaces chine adapter and Skilled special- Vibrations quick change-over...

  • Page 71: Annex

    Quick change-over system centroteX M Annex 14 Annex 14.1 Contact The following hotlines are available to you for orders, sched- ule tracking and emergencies. Order hotline Ordered quickly, supplied swiftly. Just phone: +49 7144. 907-333 Tracking hotline Current status of your order? Just call: +49 7144.
  • Page 72 Quick change-over system centroteX M Annex Order hotline +49 7144.907-333...
  • Page 73 Quick change-over system centroteX M Annex Order hotline +49 7144.907-333...
  • Page 74 Quick change-over system centroteX M Index directory Accessories, needed Packaging ......... 30 Quick change-over adapter ..25 Performance values ......22 Quick change-over unit ....25 Personnel requirements ....12 Accessories, special aids Electricians ........13 Monteq .......... 25 Hydraulics specialist ..... 13 Pneumatics specialist ....
  • Page 75 Quick change-over system centroteX M Type designation....... 23 Use ............ 26 Unpacking ......... 30 Warranty ..........10 Order hotline +49 7144.907-333...
  • Page 76 HAINBUCH GMBH  SPANNENDE TECHNIK Postfach 1262  71667 Marbach / Erdmannhäuser Strasse 57  71672 Marbach  Germany Tel. +49 7144.907-0  Fax +49 7144.18826  verkauf@hainbuch.de  www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...

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