Bryant 619AHB Series Service Manual

Bryant 619AHB Series Service Manual

High wall ductless system sizes 06 to 36
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619AHB
High Wall Ductless System
Sizes 06 to 36

TABLE of CONTENTS

INTRODUCTION............................................................................ 1
SPECIFICATIONS .......................................................................... 3
COMPATIBILITY........................................................................... 3
DIMENSIONS ................................................................................. 4
CLEARANCES................................................................................ 4
ELECTRICAL DATA ..................................................................... 5
WIRING ........................................................................................... 5
CONNECTION DIAGRAMS ......................................................... 6
WIRING DIAGRAM....................................................................... 7
REFRIGERATION CYCLE DIAGRAM........................................ 8
REFRIGERANT LINES .................................................................. 8
FAN AND MOTOR SPECIFICATIONS ........................................ 9
SYSTEM EVACUATION AND CHARGING ............................... 10
TROUBLESHOOTING................................................................... 15
INDOOR UNIT DIAGNOSTIC GUIDE......................................... 16
DIAGNOSIS AND SOLUTION...................................................... 17
APPENDICIES ................................................................................ 34
DISASSEMBLY INSTRUCTIONS ................................................ 37
Installing, starting up, and servicing air conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.). Only trained,
qualified installers and service mechanics should install, start-up, and
service this equipment. Untrained personnel can perform basic
maintenance functions such as coil cleaning. All other operations
should be performed by trained service personnel.
When working on the equipment, observe precautions in the literature
and on tags, stickers, and labels attached to the equipment. Follow all
safety codes. Wear safety glasses and work gloves. Keep a quenching
cloth and fire extinguisher nearby when brazing. Use care in handling,
rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in the literature and attached to the unit. Consult local
building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information. This is the safety-alert
symbol
. When you see this symbol on the unit and in instructions
or manuals, be alert to the potential for personal injury. Understand
these signal words: DANGER, WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
Service Manual
PAGE
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing the system, the
main electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch. Lock
out and tag switch (es) with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could result
in death, serious personal injury, and/or
property damage. Never use air or gases
containing oxygen for leak testing or
operating refrigerant compressors.
Pressurized mixtures of air or gases
containing oxygen can lead to an explosion.
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in
the ground. If any section of pipe is buried, there must be a 6
in. (152 mm) vertical rise to the valve connections on the
outdoor units. If more than the recommended length is buried,
refrigerant may migrate to the cooler buried section during
extended periods of a system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start-up.

INTRODUCTION

This service manual provides the necessary information to service,
repair, and maintain the 619AHB family of heat pumps. This manual
has an appendix (see "APPENDICIES" on page 34) with data
required to perform troubleshooting. Use the "TABLE of
CONTENTS"on page 1 to locate a desired topic.
Specifications subject to change without notice.
WARNING
WARNING
CAUTION

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Summary of Contents for Bryant 619AHB Series

  • Page 1: Table Of Contents

    619AHB High Wall Ductless System Sizes 06 to 36 Service Manual TABLE of CONTENTS WARNING PAGE INTRODUCTION................1 MODEL / SERIAL NUMBER NOMENCLATURES ....2 ELECTRICAL SHOCK HAZARD SPECIFICATIONS ................3 Failure to follow this warning could result in personal injury COMPATIBILITY................
  • Page 2: Model / Serial Number Nomenclatures

    SG-619AHB-01: Service Manual MODEL / SERIAL NUMBER NOMENCLATURES Table 1 —Unit Sizes SYSTEM TONS VOLTAGE INDOOR MODEL 0.50 619AHBQ06XA3 115-1-60 1.00 619AHBQ12XA1 0.75 619AHBQ09XA3 1.00 619AHBQ12XA3 1.50 619AHBQ18XA3 208/230-1 2.00 619AHBQ24XA3 2.50 619AHBQ30XA3 3.00 619AHBQ36XA3 INDOOR UNIT 619 = INDOOR UNIT VOLTAGE A = MODEL 1=115-1-60...
  • Page 3: Specifications

    SG-619AHB-01: Service Manual SPECIFICATIONS Table 2 — Specifications Size System Indoor Model 619AHBQ12XA1 619AHBQ06XA3 619AHBQ09XA3 619AHBQ12XA3 619AHBQ18XA3 619AHBQ24XA3 619AHBQ30XA3 619AHBQ36XA3 Voltage, Phase, V/Ph/Hz 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 Cycle Power Supply Indoor unit powered from outdoor unit 0.2500 0.3125 0.3125...
  • Page 4: Dimensions

    SG-619AHB-01: Service Manual DIMENSIONS Table 4 — Dimensions UNIT SIZES Voltages 115V 208/230V 208/230V 208/230V 208/230V 208/230V 208/230V 208/230V Height (H) in (mm) 11.61 (295) 11.61 (295) 11.61 (295) 11.61 (295) 12.56 (319) 14.57 (370) 14.57 (370) 14.57 (370) Width (W) in (mm) 31.3 (795) 31.3 (795)
  • Page 5: Electrical Data

    SG-619AHB-01: Service Manual ELECTRICAL DATA Table 5 — Electrical Data INDOOR FAN MAX FUSE CB AMP HIGH WALL UNIT SIZE V-PH-HZ 115-1-60 0.20 0.027 0.25 0.027 0.25 0.027 0.25 0.027 Refer to outdoor unit installation instructions – Indoor unit powered by the outdoor unit 208/230-1-60 0.13 0.04...
  • Page 6: Connection Diagrams

    SG-619AHB-01: Service Manual CONNECTION DIAGRAMS Fig. 3 — Connection Diagram - 12K (115V) Fig. 4 — Connection Diagram - 6K - 18K (208/230-1-60) Fig. 5 — Connection Diagram - 24K - 36K (208/230-1-60) NOTES: 1. Do not use thermostat wire for any connection between indoor and outdoor units. 2.
  • Page 7: Wiring Diagram

    SG-619AHB-01: Service Manual WIRING DIAGRAM Fig. 6 —Wiring Diagram (All Sizes) 115 and 208/230)) Table 6 — Wiring Diagram (All Sizes) 115 and 208/230)) CODE PART NAME Earth: connect to Ground N_in: connect to N-Line (100-130V AC input) L_in: connect to L-line (100-130V AC input) CN16 S: connect to indoor unit CN60...
  • Page 8: Refrigeration Cycle Diagram

    SG-619AHB-01: Service Manual REFRIGERATION CYCLE DIAGRAM T2 Evaporator temp. sensor Fig. 7 — Refrigeration Cycle Diagram REFRIGERANT LINES IMPORTANT: Both refrigerant lines must be insulated separately. Table 2 on page 3 lists the pipe sizes for the indoor unit. Refer to the outdoor unit’s installation instructions for other allowed piping lengths and refrigerant information.
  • Page 9: Fan And Motor Specifications

    SG-619AHB-01: Service Manual FAN AND MOTOR SPECIFICATIONS Table 7 — Fan and Motor Specifications HIGH WALL UNIT SIZE (115 V) (208/230 V) (208/230 V) (208/230 V) (208/230 V) (208/230 V) (208/230 V) (208/230 V) Acrylontrile Acrylontrile Acrylontrile Acrylontrile Acrylontrile Acrylontrile Acrylontrile Acrylontrile Material...
  • Page 10: System Evacuation And Charging

    SG-619AHB-01: Service Manual SYSTEM EVACUATION AND Deep Vacuum Method CHARGING The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth. The deep vacuum method is the most CAUTION effective way of assuring a system is free of air and liquid water (see Fig.
  • Page 11 SG-619AHB-01: Service Manual Main Protection COOLING Mode Indoor Fan Running Rules: Fan speed is out of control In the COOLING mode, the indoor fan runs all the time and the When the indoor fan speed is too low (300RPM) or too high (1500RPM) speed can be selected as HIGH, MEDIUM, LOW and AUTO.
  • Page 12 SG-619AHB-01: Service Manual Evaporator Coil Temperature Protection HEATING Mode Indoor Fan Running Rules: When the compressor is on, the indoor fan can be set to HIGH, MEDIUM, LOW, AUTO, MUTE. When the indoor unit coil temperature is low, the anti-cold air function starts and the indoor fan motor runs at a low speed and the speed cannot be changed.
  • Page 13 SG-619AHB-01: Service Manual Evaporator Anti-Freezing Protection Refrigerant Leakage Detection The evaporator anti-freezing protection condenser high temperature With this new technology, the display area displays “EC” when the protection and outdoor unit frequency limit are active and the same as outdoor unit detects a refrigerant leak. This function is only active in the that in the COOLING mode.
  • Page 14 SG-619AHB-01: Service Manual Table 8 — Information Enquiry ENQUIRY INFORMATION DISPLAYING CODE MEANING T1 temp. T2 temp. T3 temp. T4 temp. T2B temp. TP temp. TH temp. Targeted Frequency Targeted Frequency Actual Frequency Actual Frequency Indoor Fan Speed Indoor fan speed Outdoor Fan Speed Outdoor fan speed EXV Opening Angle...
  • Page 15: Troubleshooting

    SG-619AHB-01: Service Manual TROUBLESHOOTING Safety Electricity power is kept in the capacitors even if the power supply is shut off. NOTE: Remember to discharge the electricity power in capacitor. Electrolytic Capacitors (HIGH VOLTAGE! CAUTION!) Fig. 19 —Electrolytic Capacitors For other models, please connect discharge resistance (approximately 100 40W) or a soldering iron (plug) between the +, - terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
  • Page 16: Indoor Unit Diagnostic Guide

    SG-619AHB-01: Service Manual INDOOR UNIT DIAGNOSTIC GUIDE Table 10 — Indoor Unit Error Display DISPLAY DESCRIPTION Defrost Self clean Filter cleaning reminder Active Clean (*model dependent) Filter replacement reminder Heating in room temperature under 8°C Forced cooling AP mode of WIFI connection Remote switched off Remote or Wire controller Lock Time On...
  • Page 17: Diagnosis And Solution

    SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION EEPROM Parameter Error Diagnosis and Solution (E0/F4) Malfunction Decision Conditions Indoor or outdoor PCB main chip does not receive feedback from the EEPROM chip Possible Causes: • Installation error • PCB faulty Troubleshooting Power off, then restart the unit 2 minutes later.
  • Page 18 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Indoor / outdoor unit’s communication diagnosis and solution (E1) Malfunction Decision Conditions Indoor unit does not receive feedback from the outdoor unit for 110 seconds and this condition happens four times continuously. Possible Causes: •...
  • Page 19 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Fig. 23 —Test the DC voltage Use a multimeter to test the DC voltage between (2) terminal and (3) terminal of the outdoor unit. The red pin of the multimeter connects to the (2) terminal while the black pin connects to the (3) terminal.
  • Page 20 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Zero crossing detection error diagnosis and solution (E2) Malfunction Decision Conditions When the PCB does not receive a zero crossing signal feedback for 4 minutes or the zero crossing signal time interval is abnormal. Possible Causes: •...
  • Page 21 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Fan speed has been out of control diagnosis and solution (E3/F5) Malfunction Decision Conditions When the indoor fan speed remains too low (300RPM) for a certain time; the air conditioner stops and the LED displays the failure. Possible Causes: •...
  • Page 22 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Index 1 1. Indoor or Outdoor DC Fan Motor (control chip is in fan motor) Power on and when the unit is in standby, measure the pin1-pin3, pin4-pin3 voltage in the fan motor connector. If the voltage value is not in the range shown in Table 11 or Table 12, the PCB has malfunctioned and needs to be replaced.
  • Page 23 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Open circuit or short circuit of temperature sensor diagnosis and solution (E4/E5/F1/F2/F3) Malfunction Decision Conditions If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure. Possible Causes: •...
  • Page 24 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Refrigerant Leakage Detection diagnosis and solution (EC) Malfunction Decision Conditions Define the compressor’s evaporator coil temp.T2. The unit starts running in Tcool. Five minutes after the compressor starts, if T2< Tcool-35.6F (Tcool-2 C) does not run for 4 seconds and this situation occurs three times, the display area displays “EC” and the air conditioner turns off. Possible Causes: •...
  • Page 25 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Overload current protection diagnosis and solution (F0) Malfunction Decision Conditions An abnormal current rise is detected by checking the specified current detection circuit. Possible Causes: • Power supply problems • System blockage • PCB faulty •...
  • Page 26 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) IPM malfunction or IGBT over-strong current protection diagnosis and solution (P0) Malfunction Decision Conditions When the voltage signals, the IPM sends an abnormal message to the compressor drive chip. The display LED displays “P0”and the air conditioner powers off.
  • Page 27 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Fig. 27 —P-U Fig. 28 — P-V Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 28 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Fig. 29 — P-W Fig. 30 — N-U Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 29 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Fig. 31 — N-V Fig. 32 — N-W Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 30 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Over voltage or too low voltage protection diagnosis and solution (P1) Malfunction Decision Conditions An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit. Possible Causes: • Power supply problems •...
  • Page 31 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) High temperature protection of compressor top diagnosis and solution (P2) Malfunction Decision Conditions If the sampling voltage is not 5V, the LED displays a failure. Possible Causes: • Power supply problems • System leak or blockage •...
  • Page 32 SG-619AHB-01: Service Manual DIAGNOSIS AND SOLUTION (CONT) Inverter compressor drive error diagnosis and solution (P4) Malfunction Decision Conditions An abnormal inverter compressor drive is detected by a special detection circuit, including communication signal detection, voltage detection and compressor rotation speed signal detection. Possible Causes: •...
  • Page 33 SG-619AHB-01: Service Manual Main Parts Check Temperature Sensor Checking Disconnect the temperature sensor from the PCB. Measure the resistance value with a tester. Fig. 34 —Tester Temperature sensors. Room temp.(T1) sensor, Indoor coil temp.(T2) sensor, Outdoor coil temp.(T3) sensor, Outdoor ambient temp.(T4) sensor, Compressor discharge temp.(T5) sensor.
  • Page 34: Appendicies

    SG-619AHB-01: Service Manual APPENDICIES Appendix 1 Table 13 — Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (C--K) °C °F °C °F °C °F °C °F K Ohm K Ohm K Ohm K Ohm 115.266 12.6431 2.35774 0.62973 108.146 12.0561 2.27249...
  • Page 35 SG-619AHB-01: Service Manual Appendix 2 Table 14 — Temperature Sensor Resistance Value Table for T5 (TP) (C--K) ° C ° F ° C ° F ° C ° F ° C ° F K Ohm K Ohm K Ohm K Ohm 542.7 68.66 13.59...
  • Page 36 SG-619AHB-01: Service Manual Appendix 3  Table 15 — T(XF)=9XT(XC)/5 ° C ° F ° C ° F ° C ° F ° C ° F ° C ° F 69.8 123.8 179.6 235.4 24.8 71.6 125.6 181.4 237.2 26.6 73.4 127.4 183.2...
  • Page 37: Disassembly Instructions

    SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS Front Panel NOTE: This part is for reference only and the photos may differ from your actual unit. Procedure Illustration 1) Place your hands along the filter’s sides, pull the filter gently along the vertical direction, and then remove it.
  • Page 38 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 4) Open the panel assembly, move the slider to secure the panel. 5) Open the two stop blocks of the panel frame assembly. 6) Remove 1 screw in the panel frame. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 39 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 7) Pull the two sides of the bottom panel along the direction shown in the image to the right to remove it. 8) Pull the panel’s support bar to remove it. 9) Remove the panel assembly. Caution: If you want to close the panel, you must bend the middle of the support bar, otherwise it will break.
  • Page 40 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 10) Remove 1 screw from the display board. 11) Rotate the display board subassembly in the direction shown in the picture to the right. 12) Pull the four clips to remove the display board.
  • Page 41 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Electrical parts (Anti-static gloves must be worn.) Procedure Illustration 1) Pull the two ends of the electronic control box cover with your thumbs to open. 2) Raise the support bar to secure the cover. 3) Pull the electrical control box holder to remove it.
  • Page 42 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 4) Disconnect the wires. 5) Remove one screw used for the ground connection. 6) Pull two clips of the electronic control box along the direction shown in the picture to the right to remove the main control board.
  • Page 43 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 7) Remove the other screw used for the ground connection. 8) Collapse the support bar. 9) Pull the electronic control box cover along the direction shown in the image to the right to remove it. Ground Screw 10) Remove one screw then pull out the electronic control box subassembly.
  • Page 44 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Evaporator NOTE: Remove the front panel, electrical parts and the fan. Procedure Illustration 1) Remove the 2 screws and then remove the panel frame assembly. 2) Disassemble the pipe clamp board. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 45 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 3) Remove the screw (1) on the evaporator located at the left fixed plate. 4) Remove the screw (1) on the evaporator located on the right side. 5) Bend the piping carefully, separate the chassis assembly (above) and the evaporator, then remove the evaporator.
  • Page 46 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Fan Motor and Fan Procedure Illustration 1) Open the two stop blocks of the chassis assembly (see picture on the right). 2) Remove the chassis assembly (below) along the direction (see picture on the right). 3) Remove the two screws and remove the fan motor board.
  • Page 47 SG-619AHB-01: Service Manual DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 4) Remove the bearing sleeve. 5) Remove the screw. 6) Pull out the fan motor and the fan assembly from the side. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 48 SG-619AHB-01: Service Manual © 2021 Carrier. All rights reserved. Edition Date: 05/21 Catalog No: SG-619AHB-01 A Carrier company Replaces: NEW Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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