Bryant 619AHBQ18XA3 Service Manual

Bryant 619AHBQ18XA3 Service Manual

High wall ductless system sizes 06 to 36

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619AHB
High Wall Ductless System
Sizes 06 to 36

TABLE of CONTENTS

INTRODUCTION............................................................................ 1
SPECIFICATIONS .......................................................................... 3
COMPATIBILITY........................................................................... 3
DIMENSIONS ................................................................................. 4
CLEARANCES................................................................................ 4
ELECTRICAL DATA ..................................................................... 5
WIRING ........................................................................................... 5
CONNECTION DIAGRAMS ......................................................... 6
WIRING DIAGRAM....................................................................... 7
REFRIGERATION CYCLE DIAGRAM........................................ 8
REFRIGERANT LINES .................................................................. 8
FAN AND MOTOR SPECIFICATIONS ........................................ 9
SYSTEM EVACUATION AND CHARGING ............................... 10
TROUBLESHOOTING................................................................... 15
INDOOR UNIT DIAGNOSTIC GUIDE......................................... 16
DIAGNOSIS AND SOLUTION...................................................... 17
APPENDICIES ................................................................................ 34
DISASSEMBLY INSTRUCTIONS ................................................ 37
Installing, starting up, and servicing air conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.). Only trained,
qualified installers and service mechanics should install, start-up, and
service this equipment. Untrained personnel can perform basic
maintenance functions such as coil cleaning. All other operations
should be performed by trained service personnel.
When working on the equipment, observe precautions in the literature
and on tags, stickers, and labels attached to the equipment. Follow all
safety codes. Wear safety glasses and work gloves. Keep a quenching
cloth and fire extinguisher nearby when brazing. Use care in handling,
rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in the literature and attached to the unit. Consult local
building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information. This is the safety-alert
symbol
. When you see this symbol on the unit and in instructions
or manuals, be alert to the potential for personal injury. Understand
these signal words: DANGER, WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
Service Manual
PAGE
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing the system, the
main electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch. Lock
out and tag switch (es) with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could result
in death, serious personal injury, and/or
property damage. Never use air or gases
containing oxygen for leak testing or
operating refrigerant compressors.
Pressurized mixtures of air or gases
containing oxygen can lead to an explosion.
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in
the ground. If any section of pipe is buried, there must be a 6
in. (152 mm) vertical rise to the valve connections on the
outdoor units. If more than the recommended length is buried,
refrigerant may migrate to the cooler buried section during
extended periods of a system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start-up.

INTRODUCTION

This service manual provides the necessary information to service,
repair, and maintain the 619AHB family of heat pumps. This manual
has an appendix (see "APPENDICIES" on page 34) with data
required to perform troubleshooting. Use the "TABLE of
CONTENTS"on page 1 to locate a desired topic.
Specifications subject to change without notice.
WARNING
WARNING
CAUTION

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Summarization of Contents

System Specifications
System Compatibility
Lists compatible indoor and outdoor units for system configurations.
Indoor Unit Dimensions
Installation Clearances
Specifies required installation clearances around the indoor unit.
Refrigeration Cycle Diagram
Refrigerant Lines Insulation
Information on the importance of insulating refrigerant lines separately.
System Evacuation and Charging
Deep Vacuum Evacuation Method
Procedure for achieving a deep vacuum of 500 microns for system evacuation.
Triple Evacuation Method
Step-by-step guide for the triple evacuation method with nitrogen purging.
Final Tubing Check
Ensuring proper routing and security of refrigerant tubing.
Main Protection Features
Fan Speed Control Protection
Details on protection triggered by abnormal indoor fan speed.
Inverter Module Protection
Protection functions for the inverter module related to current, voltage, and temperature.
Sensor Protection
Protection related to temperature sensor malfunctions or disconnections.
Operation Modes and Functions
FAN Mode Operation
Details on the FAN ONLY operation mode and fan speed settings.
COOLING Mode Operation
Cooling Mode Fan Rules
Rules governing indoor fan speed in COOLING mode based on temperature.
HEATING Mode Operation
Heating Mode Fan Rules
Rules for indoor fan speed in HEATING mode, including anti-cold air function.
Forced Operation Function
Forced Operation Mode Overview
General information on the Forced Operation mode and its availability.
Forced Operation Rules
Specific procedures for Forced Cooling, Forced AUTO, and Forced Defrosting modes.
Troubleshooting Safety and General
Capacitor Discharge Safety
Critical safety warning about discharging capacitors before electrical work.
Diagnosis and Solution - EEPROM Error
EEPROM Parameter Error Diagnosis (E0/F4)
Diagnosis and solution for EEPROM parameter errors, including troubleshooting flowchart.
Diagnosis and Solution - Communication Error
Communication Error Diagnosis (E1)
Troubleshooting guide for communication errors between indoor and outdoor units.
Diagnosis and Solution - Zero Crossing Error
Zero Crossing Detection Error (E2)
Diagnosis and solution for zero crossing detection errors.
Diagnosis and Solution - Fan Speed Control
Fan Speed Out of Control (E3/F5)
Troubleshooting for fan speed control issues, including possible causes and solutions.
Diagnosis and Solution - Fan Motor Issues
DC Fan Motor Diagnosis
Diagnostic steps for indoor and outdoor DC fan motors, including voltage checks.
Indoor AC Fan Motor Diagnosis
Diagnostic procedure for the indoor AC fan motor, checking voltage and PCB.
Diagnosis and Solution - Sensor Issues
Temperature Sensor Diagnosis (E4/E5/F1-F3)
Troubleshooting for temperature sensor circuit issues, including connection and resistance checks.
Diagnosis and Solution - Refrigerant Leakage
Refrigerant Leakage Diagnosis (EC)
Diagnosis and solution for refrigerant leakage errors, focusing on T2 sensor and system leaks.
Diagnosis and Solution - Overload Current
Overload Current Protection (F0)
Troubleshooting for overload current protection, checking power supply, blockages, and components.
Diagnosis and Solution - IPM/IGBT Overcurrent
IPM/IGBT Overcurrent Protection (P0)
Diagnosis and solution for IPM or IGBT overcurrent protection issues.
Diagnosis and Solution - Voltage Protection
Voltage Protection Diagnosis (P1)
Troubleshooting for over/under voltage protection, checking power supply and components.
Diagnosis and Solution - Compressor High Temp
Compressor High Temp Protection (P2)
Diagnosis and solution for compressor high temperature protection.
Diagnosis and Solution - Inverter Compressor Drive
Inverter Compressor Drive Error (P4)
Troubleshooting for inverter compressor drive errors, including wiring and component checks.
Main Parts Check - Temperature Sensors
Temperature Sensor Checking
Procedure for measuring the resistance of temperature sensors with a tester.
Appendices - Sensor Data
Appendix 1: T1-T4 Sensor Resistance Table
Table of resistance values for temperature sensors T1, T2, T3, and T4 across various temperatures.
Appendix 2 - T5 Sensor Data
Appendix 2: T5 Sensor Resistance Table
Provides resistance value table for the T5 sensor across various temperatures.
Appendix 3 - Conversion and IPM Check
Temperature Conversion Table
Table for converting Celsius to Fahrenheit temperatures.
IPM Continuity Check
Procedure for checking IPM continuity using a digital tester.
Disassembly Instructions - Front Panel
Front Panel Disassembly
Steps for removing the front panel, including filter and louver removal.
Disassembly Instructions - Panel Frame
Panel Frame Assembly Removal
Instructions for opening and removing the panel frame assembly and its components.
Disassembly Instructions - Bottom Panel
Bottom Panel and Support Bar Removal
Steps for removing the bottom panel and its support bar, with a caution note.
Disassembly Instructions - Display Board
Display Board Removal
Instructions for removing the display board assembly, including unscrewing and unclipping.
Disassembly Instructions - Electrical Parts
Electrical Parts Removal
Procedure for removing electrical parts, requiring anti-static gloves.
Disassembly Instructions - Main Control Board
Main Control Board Removal
Steps to disconnect wires, remove ground screw, and pull out the main control board.
Disassembly Instructions - Control Box
Electrical Control Box Subassembly
Steps for removing the electrical control box cover and subassembly.
Disassembly Instructions - Evaporator
Evaporator Disassembly
Steps to remove the evaporator, involving panel frame and pipe clamp board.
Disassembly Instructions - Evaporator Details
Evaporator Fixed Plate Screws
Removing screws from the evaporator's left and right fixed plates.
Evaporator and Chassis Separation
Carefully separating the chassis assembly from the evaporator.
Disassembly Instructions - Fan Motor
Fan Motor and Fan Removal
Instructions for opening chassis, removing fan motor board and screws.
Disassembly Instructions - Fan Motor Details
Bearing Sleeve Removal
Procedure for removing the bearing sleeve.
Fan Motor and Fan Assembly Pull Out
Steps to remove the fan motor and fan assembly by pulling from the side.

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