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Related Manuals for Trek TOP FUEL 2022
Summary of Contents for Trek TOP FUEL 2022
- Page 1 2022 TOP FUEL SERVICE MANUAL SUPPLEMENT...
- Page 2 If threadlocker is not applied, the fasteners may loosen which could damage the bicycle and result in injury to the rider. Copyright 2021 Trek Bicycle Corporation All Rights Reserved...
- Page 3 2022 Top Fuel Headset with Knock Block Notice: To operate the bicylce without a Knock Block chip, a non-block chip must be installed. Tools Upper bearing cover • 2.5mm hex tool Chip bolt — 5252161 • Torque wrench with 2.5mm hex bit •...
- Page 4 2022 Top Fuel Derailleur hanger 25Nm Derailleur hanger Washer, 30mm — W583423 Bolt Tools • 8mm hex tool • Torque wrench (left-hand thread) with 8mm hex bit NOTICE: Do not over-tighten. Over-tightening the bolt WARNING could cause the hanger to break. Do not apply grease to the derailleur hanger or bolt.
- Page 5 2022 Top Fuel Active Braking Pivot (ABP) Carbon frame Aluminum frame Tools Thru axle — W583469 • Bearing press Non-driveside dropout — W5251141 • Cassette lockring tool • Grease Retaining ring — W5251279 NOTICE: The thru axle must be compatible with a UDH —...
- Page 6 2022 Top Fuel Rocker pivot Seatstay 17Nm 17Nm 22Nm Tools Bolt — W600629 • Bearing press Hat-style washer (2mm hat height) — W5257190 • 5mm and 6mm hex wrenches • Torque wrench with 5mm and 6mm hex bits Bearing — W5257592 Apply grease to the : Rocker axle —...
- Page 7 2022 Top Fuel Main pivot 30Nm Chainstay Tools Nut — W584134 • Bearing press Spacer — W440921 • 8mm hex tool • Torque wrench with 8mm hex bit Bearing — W5256338 • Grease Main pivot sleeve — W500592 Apply grease to: Main pivot axle —...
- Page 8 2022 Top Fuel Shock mounts 17Nm 17Nm 10Nm Bolt — W5257188 Tools • Bearing press Bearing — W5257592 • 5mm and 6mm hex wrenches • Torque wrench with 5mm and 6mm bits Hat-style washer (4mm hat height) — W5257189 Lower shock Mino nut Apply grease to: —...
- Page 9 2022 Top Fuel Adjust the geometry Flip the lower shock mount Mino nut and spacer to change the bike’s geometry to fit your riding style or the terrain. Steeper head tube angle Slacker head tube angle 0.5° Mino nut and spacer in the high position Mino nut and spacer in the low position •...
- Page 10 2022 Top Fuel Cable routing Carbon frames only. 1.7Nm Route cables Dropper cable Notes Rear brake cable • All models feature cable routing tunnels. • Route cables first, then install seat tube cable exit Derailleur cable guide components (4, 5 and 6).
- Page 11 2022 Top Fuel Frame guards — carbon frame 0.8Nm 0.8Nm 0.8Nm 0.8Nm 0.8Nm Chainstay guard — W5257206 Shuttle guard Button head screw — 1042535 Use isopropyl alcohol to clean the frame surface where the guard (4) attaches. Wait for the alcohol to dry before Button head screw —...
- Page 12 2022 Top Fuel Frame guards — aluminum frame 0.8Nm Downtube guard Chainstay guard — W5259518 Use isopropyl alcohol to clean the frame surface where Button head screw for chainstay guard — 1042535 the guard (3) attaches. Wait for the alcohol to dry before applying the guard.
- Page 13 2022 Top Fuel Down tube storage Carbon frame Aluminum frame 1.5Nm 1.5Nm Storage door Button head screws — 547053 — W583862 (includes nuts, not used on carbon frames) Storage door Button head screw — W583862 — 1042535...
- Page 14 Improper tire size could damage the bicycle Bottom bracket /ISCG tabs frame. Trek recommends 6mm clearance above and on the sides of the tire. Wheel set Maximum tire size 29"...
- Page 15 2022 Top Fuel Suspension The first step in suspension setup is to determine the sag. All other settings should be adjusted after determining the sag. Refer to the suspension setup card included with your bike or the suspension calculator at Trekbikes.com/suspension-calculator.
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