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Related Manuals for Trek Powerfly Gen 3 FS 9 EQ
Summary of Contents for Trek Powerfly Gen 3 FS 9 EQ
- Page 1 2023 Powerfly FS Gen 3 FS 9 EQ, FS 7, FS 4 EQ, and FS 4 SERVICE MANUAL Rev 1 October 2023...
- Page 2 Notice: Measurements of actual tires may vary. Always verify there is sufficient clearance between the tire and the frame. Improper tire size could damage the bicycle frame. Trek recommends 6mm clearance above and on the sides of the tire. Fork...
- Page 3 2023 Powerfly FS Active Braking Pivot (ABP) 20x30 20x30 25Nm Switch lever — W573860 Tools Thru axle, 184mm — W583469 • Bearing press, 20x30 drift • Cassette lockring tool Non-driveside ABP dropout nut — • Grease W5269707 • 8mm hex tool Retaining ring —...
- Page 4 2023 Powerfly FS Rocker pivot and seatstay 12x21 17 Nm 10x19 12x21 10x19 17 Nm 17 Nm Tools Seatstay bolts, M10 x 21mm — W1051358 • Bearing press, 10 x1 9 and 12 x 21 drifts • 5mm and 9mm hex wrenches Seatstay bearings, 10 x 19 x 8mm —...
- Page 5 2023 Powerfly FS Main pivot and chainstay 30 Nm 17x26 Important: Install the driveside bearing first. 17x26 Tools Nut, M16 x 1.5mm — W584134 • Bearing press, 17 x 26 drift Spacers, 22 x 17 x 3mm — W440921 • 8mm hex tool •...
- Page 6 2023 Powerfly FS Shock mounts 10x19 10Nm 10Nm 10x19 10Nm Tools Dimensions • Bearing press, 10 x1 9 drift Shock Dimensions • 5mm hex tool Eye-to Eye-length: 190mm • Torque wrench with 5mm hex bit Stroke length: 45mm • Grease Upper width: 20mm Shock linkage —...
- Page 7 2023 Powerfly FS Cable routing 0.4Nm 0.4Nm Non-drive side Dropper post cable Speed sensor cable Display cable — EB12.120.005* Battery power cable — EB12.120.00T* Derailleur housing Housing guides — W594006 Rear brake hose Bolts, M3 x 10mm — W285213 Light cables (Lights included only on Powerfly Equipped models) 10 Supernova Powerfly Cargo Rack E3 Tail Light 2 —...
- Page 8 2023 Powerfly FS Frame guards Chainstay guard — W587594 Adhesive guards Drive unit guard — W5269899 Use isopropyl alcohol to clean the frame surface where the guard attaches. Wait for the alcohol to dry before applying Screws, stainless steel, M5xx10 — W549305 the guard.
- Page 9 2023 Powerfly FS Full-size rear fender and rack M5 x 12 M5 x 14 Rear rack — W5289962 Rear fender — W600725 Bolts, stainless steel , M5 x 14mm — 5251710 Washers, stainless steel, M5 x 1mm Bolts, stainless steel , M5 x 12mm — W584855...
- Page 10 2023 Powerfly FS Mini rear fender Mini fender — W1040072 Bolts, stainless steel, M5 x 14mm, — 5251710 Washers, flat, stainless steel, M5 x 1mm...
- Page 11 2023 Powerfly FS Front fender 27.5" wheel 29" wheel M5 x 12 M6 x 10 M5 x 10 M5 x 8 5.5Nm Bolt, M6 x 10mm, stainless steel Front fender and strut, 27.5” — 601256 (Longer bolt may be required if using a light mounting bracket) Front fender and strut, 29”...
- Page 12 2023 Powerfly FS RIB — battery assembly 2.5Nm 2.5Nm Battery, Vertical, Smart System, Bolts, M3 x 8mm — W5269016 500Wh — EB12.100.018* 625Wh — EB12.100.012* Docking bracket — W5252240 Socket head screws, M3 x 12mm — W5257054 Bolts, M3 x 20mm — W5254060 Spacer (for use with 500Wh battery) —...
- Page 13 2023 Powerfly FS RIB — docking assembly Lower assembly Upper assembly Tip: Use the hex tool to depress the plunger to create access to the screw in the ejector assembly. 2Nm 2Nm Alignment plate — W5252805 Battery connection plug — EB12.100.015* Screws Power connection retention bracket —...
- Page 14 2023 Powerfly FS Remote and displays LED remote LED remote — 5288736 LED remote universal clamp — 5288743 Kiox 300 Kiox 300 — 5288735 Intuvia 100 Intuvia 100 — EB13.100.00F *Bosch part number. Not available on trekbikes.com.
- Page 15 2023 Powerfly FS Drive system components Drive unit and mounting bolts Speed sensor 20Nm 20Nm Speed sensor — 5284750 Mounting bolts, TP40 — 5265419 (Bosch 1270.016.470) Bolt — W562831 Rotor mount speed sensor magnet — W5252927 Battery charge port cover Charge port cover —...
- Page 16 Notice: Measurements of actual tires may vary. Always verify there is sufficient clearance between the tire and the frame. Improper tire size could damage the bicycle Axle to Race frame. Trek recommends 6mm clearance above and on both sides of the tire. Frame Maximum tire size XS, S 27.5"...
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