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Summary of Contents for Trek 2022 E-CALIBER
- Page 1 2022 E-CALIBER SERVICE MANUAL SUPPLEMENT...
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Page 2: Table Of Contents
Either situation could damage the bicycle and result in injury to the rider. WARNING All reused-fasteners with pre-applied threadlocker must be cleaned with isopropyl alcohol and have new thread- locker applied before re-assembly. If threadlocker is not applied, the fasteners may loosen which could damage the bicycle and result in injury to the rider. Copyright 2021 Trek Bicycle Corporation All Rights Reserved... -
Page 3: Headset With Knock Block
2022 E-Caliber Service Manual Headset with Knock Block Quantity in Item Description Assembly Part Number Torque (Nm) Upper bearing cover — Knock Block chip bolt Knock Block chip, 62 degrees 5252159 — Compression ring — Upper bearing — Lower bearing — 5252158 Crown race —... -
Page 4: Frame And Drive System Guards
2022 E-Caliber Service Manual Frame and drive system guards Quantity in Item Description Assembly Part Number Torque (Nm) Chainstay guard W582883 — Down tube guard W582884 — Drive unit guard fasteners 5269023 Drive unit guard W1040440 — Chainstay and down tube guards Use isopropyl alcohol to clean the frame surface where the guards attach. Wait for the alcohol to dry before applying... -
Page 5: Rear Triangle And Chainstay Bridge
2022 E-Caliber Service Manual Rear triangle and chainstay bridge Quantity in Item Description Assembly Part Number Torque (Nm) Rear IsoStrut axle 591626 End cap bolt — Front IsoStrut bolt and washer W584485 Chainstay bridge bolt 5265697 Chainstay bridge, charcoal color 5266755 —... - Page 6 2022 E-Caliber Service Manual Rear triangle and chainstay bridge (continued) Insert the chainstay bridge (5) inside the rear triangle. Install the four bridge bolts (4) to attach the bridge to the rear triangle. If applicable, install the main pivot hardware before torquing the bridge bolts (4). See the Main pivot section on page 10. Torque:...
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Page 7: Main Pivot
2022 E-Caliber Service Manual Main pivot Item Description Quantity in Part Number Torque (Nm) Assembly Main pivot nut W584134 — Washer W440921 — Main pivot bearing W302025 — Main pivot sleeve W600642 — Main pivot bolt W600628 Insert the non-driveside washer (2) bewtween the Tools bearing the chainstay. -
Page 8: Derailleur Hanger
2022 E-Caliber Service Manual Derailleur hanger Item Description Quantity in Part Number Torque (Nm) Assembly Thru axle, M12X1.0X15MM W600321 Derailleur hanger — Hanger bolt, left-handed thread W600660 Washer, 25mm — This bicycle frame is designed to use a Universal Derailleur Make sure the hanger is positioned as shown below. Hanger (UDH). NOTICE: The thru axle must be compatible with a UDH and must be M12x1.0 with a 12.7mm thread. NOTICE: The washer is frame-specific. Install only the washer compatible with your frame. WARNING Do not apply grease to the derailleur hanger or bolt. Apply grease to only the thru axle. -
Page 9: Cabling Overview
2022 E-Caliber Service Manual Cabling overview Item Description Quantity in Part Number Torque (Nm) Assembly Bolt W562831 Speed sensor W581396 — Rear brake cable — — Speed sensor cable — — Dropper post cable —... -
Page 10: Isostrut Remote Lockout Cable
2022 E-Caliber Service Manual IsoStrut remote lockout cable Guide the wire through the slot in the cable stop. Tools • Cable cutter • Torque wrench with 2mm hex bit Install the cable in the remote lockout. Route the cable through the hole in the bottom of the top tube just forward of the IsoStrut and out the drive side of the head tube hole. Route the wire around the lockout spool and install the set screw. Torque to 1Nm. -
Page 11: Isostrut
2022 E-Caliber Service Manual IsoStrut Item Description Quantity in Part Number Torque (Nm) Assembly Damper body nut — O-ring — Guide bushing W580727 — Damper body sleeve — Damper body bolt Fox shock, performance, black W587198 — Fox shock, performance, kashima W587197 — Compression sleeve 591626 —... -
Page 12: Air Volume Spacer
2022 E-Caliber Service Manual Air volume spacer Item Description Part Number Fox air volume spacer kit 595583 Tools Release the shock from the carriage • BSA30 Open-ended bottom bracket tool Remove the two bolts and washers at the front of the • Spanner pliers shock. - Page 13 2022 E-Caliber Service Manual Air volume spacer (continued) Sit on the seat to compress the suspension. The front Replace the air spacer of the IsoStrut will move away from the top tube to Clean off any dirt or residue from the threads and the provide clearance for the BSA30 wrench. lock ring. Position your body on the seat to keep the shock Move the round metal plate toward the o-ring. Use a...
- Page 14 2022 E-Caliber Service Manual Air volume spacer (continued) Size medium, large and extra large frames: the Tighten the lockring cable hanger aligns with the mounting tab. Add Loctite Blue 243 threadlocker or similar to a minimum of 2 threads covering 60-90°of threads. Place the torque wrench in the hole in the BSA30 wrench. Torque the lock ring to 17Nm. Stand behind the seat and pull the seat up to extend the suspension. This will bring the lock ring in contact with the strut.
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Page 15: Carriage Wiper Seals And Bushings
2022 E-Caliber Service Manual Carriage wiper seals and bushings Quantity in Item Description Assembly Part Number Carriage wiper seal — 592550 Carriage wiper bushing 595247 Foam block — Foam ring — Tools for replacing the seals Remove the shock from the carriage •... - Page 16 2022 E-Caliber Service Manual Carriage wiper seals and bushings (continued) Remove the carriage seals Replace the bushings NOTICE: Do not apply grease to the bushings. Use the Delrin rod to pull out the front seal. Tip: You may need to move the rod around the car- riage to remove the seal. Put the slide hammer with the collet attached inside the front end of the carriage.
- Page 17 2022 E-Caliber Service Manual Carriage wiper seals and bushings (continued) Load a new bushing onto each bushing installation 10. Spin the headset press until it is snug against the tool. bushing tool. Check for correct alignment of the press, tools, and bushings. Rotate the press to push Bushing the bushings into place. It’s normal to have different Use this side of the tool for pressing in gaps at the front and rear of the carriage. bushings. Seal Use this side of the tool for pressing in seals.
- Page 18 2022 E-Caliber Service Manual Carriage wiper seals and bushings (continued) Spin the headset press until it is snug against the Replace the wiper seals seal tool. Check for correct alignment of the press, Wipe the seal surface inside the carriage to remove tools, and seals. Rotate the press to push the seals debris. into place. Load a new seal onto each seal installation tool. Seal Use this side of the tool for pressing in seals.
- Page 19 2022 E-Caliber Service Manual Carriage wiper seals and bushings (continued) Install the IsoStrut into the carriage Install the damper body hardware IsoStrut section on page Remove the compression sleeve. Carefully pull out the oil plug from the shock. Add oil to the carriage Use a syringe to fill the IsoStrut with 15cc of 10wt oil. Place the foam blocks into the carriage and position them against the sides of the carriage. Do not soak...
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Page 20: Fazua System
2022 E-Caliber Service Manual Fazua system Service manual and parts Bicycle retailers Refer to the 2021 Domane+ LT Fazua system manual. Consumers Contact your local Trek retailer for assistance. -
Page 21: Specifications
2022 E-Caliber Service Manual Specifications Chainline (1x only) Knock Block steering radius 62 degrees Seatpost 52-55mm Minimum insertion WARNING Always follow the seatpost manufacturer’s minimum insertion recommendation. Failure to follow the recom- Chainring (1x only) mendation could cause damage to the seatpost which could cause the rider to fall and become injured. Minimum Maximum... -
Page 22: Suspension
2022 E-Caliber Service Manual Suspension The first step in suspension setup is to set the sag. All other settings should be adjusted after setting the sag. For instructions on how to set the sag, please view the Suspension setup video at trekbikes.com/manuals. Refer to the suspension setup card included with your bike or the online suspension calculator at suspension.trekbikes.com. For recommended rebound settings refer to the suspension calculator at suspension.trekbikes.com.
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