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Trek BOONE 2022 Service Manual Supplement
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Trek BOONE 2022 Service Manual Supplement

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2022 BOONE
SERVICE MANUAL SUPPLEMENT

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Summary of Contents for Trek BOONE 2022

  • Page 1 2022 BOONE SERVICE MANUAL SUPPLEMENT...
  • Page 2 If threadlocker is not applied, the fasteners may loosen which could damage the bicycle and result in injury to the rider. Copyright 2021 Trek Bicycle Corporation All Rights Reserved...
  • Page 3 2022 Boone Brake/shift routing — mechanical 2-3Nm Route the brake hoses Rear derailleur hanger — W524188 Connect the calipers to the brake hoses. Rear derailleur hanger bolts — W524884 Route the rear brake hose through the grommet (3). Route both hoses as shown. Housing grommets —...
  • Page 4 2022 Boone Brake/shift routing — mechanical (continued) Route the shift cables Zip tie the shift cables and rear brake hose Mark the rear shift cable with a marker. You will need to tell the cables apart when you assemble the Bend the zip tie in half to create a crease.
  • Page 5 2022 Boone Brake routing — eTap 2-3Nm Route the brake hoses Rear derailleur hanger — W524188 Connect the calipers to the brake hoses. Rear derailleur hanger bolts — W524884 Route the rear brake hose through the grommet (3). Route both hoses as shown. eTap grommet plug —...
  • Page 6 2022 Boone Brake routing — eTap (continued) Zip tie the rear brake hose Bend the zip tie in half to create a crease. This will make it easier to wrap the zip tie around the cables and out through the hole. Use a hook and a pick tool to hold the cables and guide the zip tie around them.
  • Page 7 2022 Boone T47 bottom bracket Install the bottom bracket Spacers required Apply grease to the threads on both sides of the The table below contains bottom bracket/crank frame. combinations that require spacers. Your bicycle may have other combinations that do not require spacers. Spacers required Crank Bottom bracket...

  • Page 8: Fork And Headset

    2022 Boone Fork and headset Install the headset Clean the steerer tube using isopropyl alcohol. Grease both bearings (5), the fork crown race, and the inside of the head tube as shown to the left. Insert the fork into the head tube. TIP: Support the fork with a table during the assembly.

  • Page 9: Iso Speed

    2022 Boone IsoSpeed Install the IsoSpeed Bolt Carefully remove the IsoSpeed covers (7, 8) with a Wave washer paint-safe plastic pry bar. Disassemble the bolt (1) and nut (6). Washer kit W569265 Use a 50/50 isopropyl alcohol/water mix to clean the Flanged bushing nut threads (6), bolt threads (1), and the inside of the bushings (4, 5).
  • Page 10 2022 Boone IsoSpeed (continued) Apply threadlocker to the nut threads (6). Place the washers on the bolt. Tighten the nut to 10Nm while securing the bolt with a wrench as shown below. 10Nm Re-install the IsoSpeed covers. Allow the assembly to cure for 24 hours at room temperature (72°F/22°C).
  • Page 11 2022 Boone Chainkeeper Adjust the chainkeeper — 1x chainring Shift to the lowest gear (largest rear cassette cog). Loosen the screw on the back of the chainkeeper. Move the loose piece up or down so there is 1mm of vertical clearance to the chain. Tighten the screw on the back of the chainkeeper.

  • Page 12: Specifications

    2022 Boone Specifications All models Rear hub OLD 142mm Seat post OD 30mm Seat post clamp ID 30.15mm Upper fork steerer tube OD 28.6mm Lower fork steerer tube OD 38.1mm Bottom bracket type/width T47/85.5mm Brake rotor diameter 140/160mm Chainline (1x) 49.7mm Chainline (2x) 43.5mm...