Free2Move eSolutions ProWallbox Installation Manual
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Free2Move eSolutions ProWallbox Installation Manual

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INSTALLATION MANUAL
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Summary of Contents for Free2Move eSolutions ProWallbox

  • Page 1 INSTALLATION MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE INTRODUCTION GENERAL INFORMATION 1.1. Fields of use 1.2. Symbol and definitions 1.3. Identification label 1.4. Product dimensions and characteristics 1.5. Technical specifications INSTALLATION 2.1. Preparing for Installation 2.2. Tools required 2.3. Package Content 2.4. Space and positioning 2.5.
  • Page 3 TABLE OF CONTENTS SECTION PAGE 2.12. Energy meter installation for Dynamic Power Management (optional) 2.13. Shunt trip installation (optional) 2.14. Closing operations and power supply MAINTENANCE PRODUCT DISPOSAL ASSISTANCE DISCLAIMER...

  • Page 4: Introduction

    Free2Move eSolutions S.p.A. cannot be held liable for damage caused to persons and/or property, or to the equipment, if the conditions described below have not been complied with.
  • Page 5 This document has been carefully checked by Free2Move eSolutions S.p.A. but oversights cannot be completely ruled out. If any errors are noted, please inform Free2Move eSolutions S.p.A. Except for explicit contractual obligations, under no circumstances may Free2Move eSolutions S.p.A. be held liable for any loss or damage resulting from use of this manual, or from installation of the equipment.
  • Page 6 WARNINGS Danger of electric shock and fire Before installing or using the device, make sure that none of the components have  been damaged. Damaged components can lead to electrocution, short circuits, and fire due to overheating. A device with damage or defects must not be used. Install eProWallbox away from petrol cans or combustible substances in general.

  • Page 7: General Information

    F2ME.EPROSLYYXXX 1.1. Fields of use Free2Move eSolutions S.p.A. declines all liability for any damage whatsoever due to incorrect or careless actions. The equipment may not be used for any purpose other than the one it is intended to fulfil. The equipment must not be used by inexperienced personnel, or even by expert personnel if the equipment undergoes operations that do not comply with this manual and accompanying documentation.

  • Page 8: Symbol And Definitions

    1.2. Symbol and definitions Symbol Description General warning It is mandatory to consult the original manual and additional documentation Prohibition or restrictions Although they are not made of materials that are harmful to health, the products should not be disposed of along with household waste but must be collected separately, because they are made of materials that can be recycled Sign for electrical voltage hazard Electronic device installation carried out by qualified personnel only...

  • Page 9: Identification Label

    1.3. Identification label The information on the label is shown in the Figure below. The details may differ from those shown in the Figure, depending on the version of the product. The Part Number and Serial Number can also be found on the packaging as well as in the eSolutions Charging app after authentication.

  • Page 10: Product Dimensions And Characteristics

    1.4. Product dimensions and characteristics Cover Base Middle Base External Cover...

  • Page 11: Technical Specifications

    1.5. Technical specifications Description Recharging Mode Mode 3 - case B Connector Standard Type 2 Connection features Socket with lid and internal shutter CE Mark General Specs Dimensions 403x336x190mm Weight ~ 3,8 kg Protection degree IP55 Impact protection rating IK08 Housing UV resistant plastic Black - RAL 9011 Standard body color...

  • Page 12: Installation

    2. INSTALLATION WARNING: Failure to observe the instructions in this manual may cause serious damage to both the product and the installer (in the most serious cases, injuries may be fatal). Please read this manual carefully before installing, switching on and using the product. Free2Move eSolutions S.p.A. recommends only using experienced professionals who comply with current regulations to install the product correctly. Once the device has been powered up, the display will not turn on immediately. This can take up to one minute. 2.1. Preparing for Installation The entire power supply system must be prepared and calibrated in compliance with local and international standards in force, according to the product configuration and chosen power rating. Before choosing and installing the device, the installer must consider local restrictions as set out in the IEC 61851-1 standard.
  • Page 13 Before proceeding with the installation, make sure that: Input power is completely switched off, and remains so until installation is complete  The work area is adequately cordoned off (access by persons not involved in the work must  be prevented) Installation should not be carried out with wet hands and no jets of water should be aimed ...

  • Page 14: Tools Required

    2.2. Tools required Cutter Torx T20 screwdriver Phillips screwdriver Slotted screwdriver Hammer Pencil Drill and 10mm diameter bit Free2Move eSolutions S.p.A. declines any liability for damage to persons or things arising from use of such tools. 2.3. Package Content eProWallbox ø 10x50mm wall plugs with screws 1x RFID Card 1x drilling template for installation Product documentation...

  • Page 15: Space And Positioning

    2.4. Space and positioning Make sure that there are no heat sources, flammable substances or electromagnetic sources in the installation area, either when installing the product or throughout the product’s lifetime. In addition, the installation site must be sufficiently ventilated to ensure proper heat dispersion. Make sure that the chosen area is covered by mobile phone reception or by Wi-Fi coverage. Before installing, ensure that environmental conditions (such as temperature, altitude and humidity) comply with the product specifications. To ensure the device functions properly, and to enable it to be used properly by the user, the space around the device must be left clear to allow air to circulate and the cable to be moved properly.

  • Page 16: First Opening

    2.5. First opening Using the groove on the bottom, detach the external cover of eProWallbox from the housing, secured with 6 elastic plugs. To proceed with the installation, the cover can be removed by unscrewing 6 screws.

  • Page 17: Wall Mounting

    2.6. Wall mounting The national and international building regulations set out in IEC 60364-1 and IEC 60364-5-52 must be respected when fixing eProWallbox to the wall. Correct positioning of the charging station is important to ensure it functions properly. To fix the main body to the wall, 3 plugs (Ø 10x50 mm) are required. The plugs supplied are universal, and are suitable for solid or hollow brick walls. For installation on walls made of different materials (e.g. plasterboard), specific plugs are required, and must only be installed once the maximum permissible load has been verified.

  • Page 18: Installation Of External Protection Devices

    2.7. Installation of external protection devices The product is only equipped with a 6 mA DC direct current detection device. Consequently, in accordance with the IEC 61851-1 standard, the device must be protected upstream by externally installing a Miniature Circuit Breaker (MCB) and a Residual current device (RCD). eProWallbox is not fitted with a PEN fault detection system.

  • Page 19: Power Supply Connection

    2.8. Power supply connection The equipment must be powered by cables of an appropriate size and which are capable of withstanding the current for which the product has been designed. Make sure the cables are of a suitable size before wiring, and that the maximum permissible bending radius is not exceeded. The device’s electrical data, which should be referred to in order to size the power supply system correctly, are displayed on the device’s identification label (see chapter 1.3).
  • Page 20 The lower part of the device body has 2 side cable entries which are closed with protective caps to prevent dust or moisture from entering during shipment. Power supply cables (P) Communication cables (C) Power supply cables (P) Communication cables (C)
  • Page 21 The following diagram shows how to electrically connect the device in three-phase or single-phase systems. In the event of multiple installations, we recommend allowing for phase rotation.

  • Page 22: Three Phase Installation

    2.8.1. Three phase installation In the case of three-phase installation, follow the steps below: Loosen the left-hand box sheath (P) and insert the Ø 25 mm corrugated sheath. Tighten the box sheath (P). Insert the power supply cables and connect phases, the neutral N and the earthing cable PE to the CN1 power supply terminal block, making sure that the entire stripped section of each cable is fully inserted into each terminal.

  • Page 23: Single Phase Installation

    2.8.2. Single phase installation In the case of single-phase installation, follow the steps below: Loosen the left-hand box sheath (P) and insert the Ø 25 mm corrugated sheath. Tighten the box sheath (P). Insert the power supply cables and connect phase, neutral N and earthing cable PE to the CN1 power supply terminal block, making sure that the entire stripped section of each cable is fully inserted into each terminal.

  • Page 24: Connecting Communication Cables

    2.9. Connecting communication cables eProWallbox is equipped with the following communication port: 1. 2x RS485 2. RFID 3. BLE 4. Wi-Fi 5. 4G/LTE Remove the protective cap from the right-hand box sheath (C) at the bottom of the device, loosen it and insert the corrugated sheath Ø 25 mm. Insert the communication cable, pulling to a length that reaches the corresponding communication port but leaving some slack.

  • Page 25: Port Description

    2.10. Port description The following table summarizes the ports available to the user: RFID reader RS485 x1 DPM Rotary Switch RS485 x1 DC Shunt Trip DIP switch DIP switch Power Cable input Type Port Port code Scope Input Terminals for power cables Power Cables RS485 Modbus for Daisy RS485 DC CN10 Chain communication...
  • Page 26 To install eProWallbox in IT systems, remove the plastic film from the DIP Switch SW2 and move both contacts to the ON position. DIP switch SW2...

  • Page 27: Setting The Rotary Selector

    2.11. Setting the rotary selector The factory setting of rotary switch SW1 is on Position 6. It is mandatory during the installation phase to set the required type of input power supply (single phase or three phase) and maximum power, according to the maximum power that can be supplied by the network, as per the following table.

  • Page 28: Energy Meter Installation For Dynamic Power Management (Optional)

    2.12. Energy meter installation for Dynamic Power Management (optional) eProWallbox is equipped with a Dynamic Power Management (DPM) feature, an optional function that modulates the charging process according to the available power through a three-phase or single-phase energy meter. If Dynamic Power Management is not required, please go to Chapter 3.13. eProWallbox can work without Dynamic Power Management.
  • Page 29 Place the energy meter provided after the mains supply and before the split power downstream of the protection devices (MCB, RCD). Follow the diagrams below for three-phase or single-phase electrical connection: Energy Meter Energy Meter Feed the communication cables with suggested section of 0.5 mm through the box sheath (C) Follow the manual of the energy meter included in the wallbox package to connect the...

  • Page 30: Shunt Trip Installation (Optional)

    2.13. Shunt trip installation (optional) Verify if in your country this feature is mandatory before installing the equipment. eProWallbox is equipped with an AC normally open contact (CN3). To ensure correct selection of the shunt trip device, it is necessary to bear in mind that the contact on the eProWallbox has the following characteristics: rated 3A 250V, programmed to command a Shunt device in accordance with IEC 61851-1 standard.

  • Page 31: Maintenance

    3. MAINTENANCE Before carrying out any maintenance work, power off the device and disconnect it from the electric vehicle. Only qualified personnel can open the eProWallbox and perform operations on the components. eProWallbox does not contain components that the user can repair or maintain autonomously.

  • Page 32: Product Disposal

    . DISCLAIMER Free2Move eSolutions S.p.A. will not be held responsible for any damage directly or indirectly caused to people, things or animals due to the failure to comply with all the provisions set out in this Manual, and the warnings regarding the installation and maintenance of eProWallbox.
  • Page 33 Registered office Free2Move eSolutions S.p.A. Piazzale Lodi, 3 20137 Milan - Italy Customer support: https://www.esolutions.free2move.com/contacts/...

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