Subscribe to Our Youtube Channel
Related Manuals for Dover Petro Vend FSC3000
Summary of Contents for Dover Petro Vend FSC3000
- Page 1 Petro Vend FSC3000 Installation Manual Part Number: - M1700 Revision: - 15.1 FSC3000...
- Page 2 OPW Fuel Management Systems is a part of Dover Fueling Solutions. Copyright Information © 2021 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
- Page 3 Gasboy Pump Gasboy 9850KX Wayne Reliance Dual Dispenser Wayne Reliance Duo-2 Wayne Reliance Single Dispenser Wayne Reliance Single Pump Wayne Select Dual Wayne Select Duo-2 Wayne Select Single Duo-1 Pump Wayne Select Single M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 4: Table Of Contents
2.3.2 Parts Listings & Accessories Exploded View 2.3.3 System Wiring Schematics 2.4 Ports 2.4.1 USB Key 2.4.2 Ethernet 2.4.3 Phone Line 2.4.4 RS-485 2.4.5 RS-232 2.5 Installation 2.5.1 Integrated FSC3000 Communication Conduit 2.5.2 Remote FSC3000 M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 5 3.1.7 Install a DPC Interface in a Terminal Pedestal (for Wayne and Gilbarco) 3.1.7.1 20-4428 Board Plate Assembly Installation 3.1.7.2 Pedestal Mount DPC Kit Installation (FMS P/N 20-4419-DPC) 3.1.8 Install a DPC Interface for Gasboy® M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 6 3.2.5.2 Gilbarco CRIND-specific 3.2.6 Software Configuration Section 4 Maintenance & Troubleshooting 4.1 FSC3000 (Remote Only) Maintenance 4.2 Fuel Island Terminal Maintenance 4.3 Remote Enclosures 4.4 Journal Printer Appendix A - Pump Control Test Checklist M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 7 Warranty M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 8: Section 1 Important Safety Information
Read the safety and compliance information completely in the sections that follow before you begin installation. DANGER: To prevent the possibility of explosion or fire, do not use electrical or battery operated power tools in or near the Hazardous Area! Only use pneumatic or hand tools. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 9: Safety Warnings
1.2 Information Panels NOTE: This panel gives more information about an instruction or procedure. IMPORTANT: This panel contains special information that is important and must be read and obeyed. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 10 INFORMATION: This panel shows references to more information in other sources. READ CAREFULLY: This panel points to information that must be fully read and understood before doing the procedure(s) that comes after. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 11: Installer Safety
The installer must know and obey all applicable local codes in the country or county where this unit is installed. NOTE: Local codes can specify special installation requirements. Installation is subject to approval by the local authority with jurisdiction at the site. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 12: Electrostatic Sensitive Devices (Esd)
Do not keep ESDS components/assemblies where there is a risk of damage. A new component should be kept in its anti-static package as long as possible before installation. Only touch ESDS components by the edges. Do not touch any of the circuitry. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 13: Fcc Compliance
This system complies with Part 15 of the Federal Communications Commission (FCC) Rules & Regulations. Operation is applicable to these conditions: This device must not cause harmful interference. This device must accept interference received. This includes interference that can cause undesired operation. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 14: Applicable Warnings, Battery Safety
INFORMATION: For more safety information on the Panasonic CR-3032 coin cell Lithium battery used in this device, refer to the Panasonic Product Safety Data Sheet. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 15: Section 2 Fsc3000 Controller
FSC3000 is equipped with the released PCI (Payment Card Industry) Security Standards application software (a requirement by most credit card and fleet card processors, which assures merchants and their customers that the FSC3000 Multi-trucking System does not store sensitive credit card data). M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 16: Pv380 Digiserve & Pv384 Lantronix Boards
For the PV384 Lantronix board you will need to download the Lantronix Device Finder ZIP file. When you open the file, look for the pdf Lantronix Device Installer for instructions on how to configure the IP Address of the FSC3000 Fuel Site Controller's network adapter. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 17 For the PV380 Digi board, see "Configuring the FSC IP Address" on page 42 for instructions on how to configure the IP Address of the FSC3000 Fuel Site Controller's network adaptor. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 18: Technical Specifications
See specific FIT specifications 25 watts maximum Operating Temperature Range 32°F - 122°F (0°C – 50°C) See specific FIT specifications One (1) DIN (RS-485) Petro-Net Max. Length 5,000' (1,524 m) 5,000' (1,524 m) M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 19: Components & Diagrams
FSC3000 SIMM Module (*requires configuration) 20-1517-05 FSC3000 Printer Cable 20-1613 RJ45 to RJ45 Ethernet Cable 20-1517-01 Network Modem Cable 20-1520-01 PC/CRT Cable 75-0108 USB Key 20-4089 Display Assy. External FSC3000 75-2059 Bluetooth M-7EM M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 20 FSC3000 Parts List Item No. Part Number Description 20-4089-01 Internal FSC3000 Display 20-7073 Journal Printer with Cable 20-7078 Network Modem 75-2047 Indoor Wireless Modem M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 21: System Wiring Schematics
2.3.3 System Wiring Schematics Typical System Installation Diagram with Electronic Pump Control M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 22 Typical System Installation Diagram with Mechanical Pump Control M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 23: Ports
Phoenix software package used to generate reports. Also, if the FSC3000 has the optional card update feature, card updates can also be transferred through the USB key. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 24: Ethernet
Ethernet connect allows you to connect to the FSC3000 through the site’s network. Connect network cable (not provided) into network jack. Refer to FSC3000 Ethernet Port Setup section for configuring the Ethernet port. NOTE: Maximum cable distance of 300 feet (100 m). M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 25: Phone Line
Connecting via Dial-in Modem A Dial-In modem allows remote access by Phone Line. Connect Phone cord into the Phone Line port and connect to phone jack. Dial-In modem only supports analog Phone Lines. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 26: Rs-485
FSC3000. This is also referred to as the Petro-Net communication. Connect FSC Petro-Net cable from FSC3000 RS-485 port to 4x4 Petro-Net junction box cover. Part # Description FSC Petro-Net™ Cable 20-1443 RS-422 Junction Box cover 20-8035 M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 27: Rs-232
(P/N: 20-1520-01). NOTE: Port 1 can be connected to a serial port on the IP Gateway or a Cell Modem to provide inbound access. The maximum cable distance is 50 feet (15 m). M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 28 System log will print monthly when enabled. Connect Journal printer into port 3. Refer to Journal Printer Configuration section for setup of Journal printer parameters. Description Part # Journal Printer Cable 20-1517-05 Journal Printer (Includes 20-1517-05) 20-7073 M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 29 IP Gateways provide a secure connection to the fleet card networks via the Internet. There are two different Gateways: Gateway Part Number Instructions Networks Abierto Gateway 20-6013 M00-20-6013 Paymentech, NBS, EFS and others Micronode Gateway 20-6019-NS M00-20-6019 Buypass M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 30 2. Inbound Access to the FSC for remote configuration or transaction polling (ex. Phoenix) can be provided through the second serial port on the IP Gateway (Abierto version only). This eliminates the need for an Ethernet connection directly to the FSC3000. To make this connection, connect another M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 31 11. The Abierto Gateway can use a dial-up phone line as a backup if the Internet connection is down. To use this feature, plug a phone cord from the Gateway into an analog phone line (gray cable in the illustration). M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 32 NOTE: Inbound serial communication parameters: 38400,7,E,1 NOTE: Part Numbers in Green Bold text in the component list above are availabe as replacement items. See the newest Fuel Control Price List for order information and pricing. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 33 FSC3000 External Connections: Inbound/Outbound with Cellular Modem and IP Gateway M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 34 4. Run a test transaction for each processor at the site. If the FSC3000 fails to process cards, make note of the error received and call OPW Tech Support at 877.697.8324 for assistance. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 35 The FSC3000 supports a Pass-thru Connection that allows you to utilize the single-access connection like the modem to access a second device, eliminating the need for the device to have its own phone line, M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 36 Tank Gauge for sites using the optional Phoenix™ software, polling both the FSC3000 fuel transactions and ATG data for performing site reconciliation. Communication parameters for the ATG connected to the Pass-Thru port must match the FSC3000 communication parameters. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 37: Installation
NOTE: This conduit is not required when using stand-alone FSC3000 or wireless communications. 2.5.2 Remote FSC3000 The remote FSC3000 must be placed in an office-like environment. The FSC3000 Petro-Net junction box should be mounted within 6’ (1.8 m) of the FSC3000 controller. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 38: Simm Activation
Prior to Configuration, Startup and Testing, per your specific system parameters, install any applicable FITs or pump control options purchased with your system. Refer to the applicable documentation for the terminal that you will install. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 39: Physical Configuration
This method uses the optional internal modem you remotely connect to the FSC3000 via an analog phone line. Set the communication parameters as follows: Baud Rate: Up to 38400 Data Bits: 7 M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 40: Pc Connection Via Built-In Ethernet Adapter
OFF: No Link Has Been Network Link Detected Status Top-Left (yellow) ON: Link Has Been Detected Serial OFF: Serial Channel is Idle Port/Network Activity Top-Right BLINKING: Serial Data is (green) Transmitted or Received M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 41: Startup & Test
Guide. Command-Line Configuration You can also program the FSC3000 using the Command-Line Configuration Guide. Use HyperTerminal or another terminal emulation program to establish communication with the FSC3000. Next, type in the desired M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 42: Fsc3000 Ethernet Port Setup
Instructions for IP address configuration with the PV380 Digi board are as follows: 1. Download the "Digi Device Discovery" file found at https://www.opwglobal.com/opw-fms/tech- support/software/other-software-downloads 2. In this folder is the program called “digiserve.exe”. 3. Run this application to configure the device’s IP address. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 43 IP address and port number be entered, OPW recommends configuring the FSC to a static IP, or the DHCP server should be configured to always assign the same IP address to the MAC Address shown. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 44 3. Press the <No> (Left) function button to select. The message [Remove Key?] is displayed. 4. Select <Yes> and wait while the system writes the end-of-file marker to the key. The message [Please Remove Key] will be displayed and three beeps will be heard. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 45 9. Open Phoenix and from the [Utilities>Transactions] menu select [Import Poll File]. 10. You can now return the USB key to the FSC. Loading the Card Update File onto the USB Key M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 46 International character set 0 slash Manual feed wait time 1.5 seconds High speed draft Buzzer I/F mode Serial Auto CR Auto I/F wait time 10 seconds IBM character table Table 1 Baud rate 1200 M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 47 Verify Phoenix™ tables match FSC3000 tables (i.e., products, restrictions, etc.) Verify Card update process works Verify Polling works Verify if Phoenix™ has reconciliation and equipped ATG can be polled (i.e., Pass-Thru, direct, etc.) M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 48: Section 3 Pump Control
DTC control must use DPC electronic pump control to operate and uses the same conduit wiring. Refer to "Dispenser Terminal Control (DTC)" on page 63 for information M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 49: Direct Pump Control (Dpc)
10” x 12.5” x 5.69” (25.4 x 32 cm x 14.4 cm) Power Requirements 115/230 VAC; 50/60 Hz; 1.0/0.06 A Operating Temperature Range -40°F - 122°F (-40°C - 50°C) Dispenser Brands Supported Gilbarco, Wayne and Gasboy M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 50: Dpc Installation
*NOTE: When using manufacturer’s D-Box, only two wires need to be pulled to the D-Box for all pumps. Depending on your specific site installation requirements and brand of dispenser, please refer to the applicable DPC installation instructions. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 51: Dpc Interface In A Remote Enclosure (For Wayne And Gilbarco)
3. Pull three (3) 14-AWG wires from the breaker panel. 4. Install 1/2” or 3/4” rigid steel conduit for pump communication. 5. Pull wires from each dispenser and Ethernet connection from the FSC. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 52: Wayne Data Distribution Box Connection To Dpc Board
(see below for connections to Wayne and Gilbarco distribution boxes). 8. Connect the RJ45 connector to CN4. 3.1.6.1 Wayne Data Distribution Box Connection to DPC Board Wayne Data Distribution Box connected to DPC interface. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 53: Gilbarco D-Box Connection To Dpc Board
Connect the cable (P/N "12-3004" on page 50) from CN 4 of the DPC Interface to Port 4 on the FSC3000 controller. NOTE: The cable can be extended up to 50" (15.2 m). M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 54: Install A Dpc Interface In A Terminal Pedestal (For Wayne And Gilbarco)
Align the holes of the 20-4428 Plate with the studs to put the plate in its correct position. The holes at the bottom of the plate are slotted for easier installation. Put the 50-0008 nuts back on the studs and tighten them to complete the installation of the plate. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 55: Pedestal Mount Dpc Kit Installation (Fms P/N 20-4419-Dpc)
Remove the four (4) top 8-32 KEPS nuts from the top left set of studs of the Pedestal Board Plate. Align the 20-0612 board with the studs. Put the 8-32 KEPS nuts back on the studs and tighten them. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 56 For PV200 installation, connect the Molex end to an available connector of the Petro-Net Power board (J6, J7 or J8) (for PV300E installations, connect the Molex connector to the PCM plug on the front of the power supply assembly. See the illustration below). M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 57 INFORMATION: The illustration above shows the ports as they are seen from the top of the FSC3000. Port 4 is the one on the left of the back row of RS-232 ports. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 58: Install A Dpc Interface For Gasboy
3. Plug the serial cable (P/N: 20-1519-04) into the isolated converter 9-pin port and then into Port 4 of the FSC3000. 4. Install the pump communication wiring to the converter as shown in the illustration above. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 59: Dpc Interface For Gasboy Pedestal Installation
Remove the four (4) top 8-32 KEPS nuts from the top left set of studs of the Pedestal Board Plate. Align the 51-0357 Universal Mounting Plate with the studs. Put the 8-32 KEPS nuts back on the studs and tighten them. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 60 Connect the DB9 connector of the assembly to the DB9 connector of the Isolated Converter. Connect one end of the RJ45 cable to the RJ45 connector of the RJ45 to DB9 connector. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
-
Page 61: Physical Configuration
Some jumpers have three pins; when the jumper says "Pins 1-2" this means the jumper should be set on Pins 1 and 2 of the 3-pin jumper. On 3-pin jumpers the board is labeled to indicate which pin is number one. 3.1.9.1 DPC Interface Jumper Setup (for Wayne and Gilbarco) M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 62: Software Configuration
DPC configuration was completed during installation. 3.1.11 Testing There is no preliminary testing that can be done with the DPC. The DPC will only be able to be verified when configuration of the FSC3000 is complete. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 63: Dispenser Terminal Control (Dtc)
(4) single-sided dispensers (12 fueling points). If the distribution box is used, then a maximum of 12 fueling points may be connected. This can be six (6) double-sided dispensers, 12 single-sided dispensers, or any combination thereof. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 64: Diagrams
3.2.3 Diagrams 3.2.3.1 Wayne DTC 3.2.3.2 Gilbarco DTC M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 65: Gilbarco Secure Prompts Dtc
3.2.3.3 Gilbarco Secure Prompts DTC M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 66: Dtc Installation
IMPORTANT: Maintain polarity throughout all Petro-Net connections in your system. 7. Connect pump communication: For Wayne CAT installation: Each applicable pump loop on CN5/6/7/8 (refer to Physical Configuration for correct connections for different installations). M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 67: Physical Configuration
Make sure the jumpers are set according to the diagram as shown above. The jumpers marked with “#” connect termination resistors on the dispenser communication lines. Install these jumpers only if you experience COMM errors with the dispensers. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 68: Gilbarco Crind-Specific
(4) dispensers, connect loop one (1) to the Gilbarco D-Box using the supplied cable as shown below. Connect the Gilbarco Universal distribution box (D-Box) to DPC interface with the 20-1689 interface cable. IMPORTANT: Make sure that the the Gilbarco D-Box is set up for current loop. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 69: Software Configuration
3.2.6 Software Configuration For DTC software configuration, please refer to the M1702 Dispenser Terminal Control Software Configuration Guide located on the OPW-FMS website at www.opwglobal.com/opw-fms. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 70: Section 4 Maintenance & Troubleshooting
Inspect receipt printer paper supply as needed. Verify Printer is printing on a routine basis. Heaters For units equipped with heaters, it is recommended to verify that they are working when cold weather arrives. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 71: Remote Enclosures
7. Moisten the towel and clean the rubber roller while manually turning the knob in one direction. 8. Dry the rubber roller completely before securing the printer ribbon and paper. 9. Add the dust cover, apply power and conduct the self-test. M1700 FSC3000 Installation Manual | Dover Fueling Solutions... -
Page 72: Appendix A - Pump Control Test Checklist
Verify Quantity restriction is set up properly Set up test card for each quantity restriction and verify card can only pump the restricted quantity Verify if pump is equipped with OPW AVI nozzle reader that pump can be authorized with tag M1700 FSC3000 Installation Manual | Dover Fueling Solutions... - Page 73 Verify Quantity restriction is set up properly Set up test card for each quantity restriction and verify card can only pump the restricted quantity Verify if pump is equipped with OPW AVI nozzle reader that pump can be authorized with tag M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 74 Verify Quantity restriction is set up properly Set up test card for each quantity restriction and verify card can only pump the restricted quantity Verify if pump is equipped with OPW AVI nozzle reader that pump can be authorized with tag M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 75 Verify Quantity restriction is set up properly Set up test card for each quantity restriction and verify card can only pump the restricted quantity Verify if pump is equipped with OPW AVI nozzle reader that pump can be authorized with tag M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 76 Oracle descriptions. Update 1240 10/4/17 P/N references in DPC Remote Install step 11 and Pedestal Install step 6. Change all instances of "Slave" in 1768 7/8/20 text and images to "Client" M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 77 Add info for PV380 & PV384 2023 3/30/22 boards. Add link to above change to Star- 15.1 2023 4/6/22 tup and Test section NOTE: It is possible that older software versions might not support all features M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
- Page 78 OPW Fuel Management Systems be liable for any direct, indirect, incidental or consequential damage or loss of product. TERMS Ex-works our factory, Hodgkins, Illinois, USA Installation not included. All trade names are registered. Patents pending. Subject to engineering improvement and/or other changes. M1700 FSC3000 Installation Manual | Dover Fueling Solutions...
Need help?
Do you have a question about the Petro Vend FSC3000 and is the answer not in the manual?
Questions and answers