Related Manuals for TransTank SuperTrail
Summary of Contents for TransTank SuperTrail
- Page 1 SuperTrail ™ Operator’s HandBook w w w . t t i . c o m . a u Manufacturer of “The Safest Tanks in Motion”...
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Page 2: Table Of Contents
General Information Specifications Description Machine Limitations Driving Stability Optional Spray Boom Calibration Calibration Procedure SuperTrail Operating Instructions Before First Use Filling the SuperTrail Tank Operating Instructions Clean-up and Decontamination Cleaning Procedure Maintenance Periodic Checks Maintenance Schedule Maintenance Tasks Trouble Shooting... - Page 3 The SuperTrail unit is supplied complete, tested and ready to hitch to your vehicle or tractor. TTi warrants that the SuperTrail has been designed and built for its intended purpose as a pesticide/herbicide spray unit.
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Page 4: Safety
SuperTrail™ Product HandBook Safety This manual is intended for use by personnel experienced in the use of this and similar equipment. Read and understand this manual before attempting to operate or perform routine maintenance on this equipment. Your safety is of prime priority. -
Page 5: General Safety Instructions
• Australian Standard for Respiratory protection devices AS1715 7. Ensure the capacity of the tow vehicle is suitable for the loaded mass of the SuperTrail. Refer to the vehicle’s operator manual for safe working loads, correct securing points and relevant safety instructions. -
Page 6: General Information
SuperTrail™ Product HandBook General Information Specifications UV stabilised, chemical resistant polyethylene tank complete Tank –1,000 litre capacity fully drainable. A 50L handwash/flush tank with tap Trailer Fully welded and galvanised heavy duty steel frame, single axle with 15” Sunraysia wheels with 6-stud pattern and hydraulic brakes. -
Page 7: Description
Figure 1 – Component Identification – SuperTrail with side-mounted BoomJet nozzle option Pump The SuperTrail is fitted with a Bertolini 54L/min pump driven directly by a Honda GX200 petrol engine. If the spray gun/s or spray boom options are not in operation when the pump is running, the fluid bypasses back into the tank. - Page 8 Product HandBook BoomJet Nozzle Kit An optional BoomJet Nozzle kit is available for the SuperTrail, which mounts on either side of the trailer. An electrically actuated solenoid valve ON/OFF switch for each nozzle is operated via remote control from the driver’s seat.
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Page 9: Machine Limitations
Flush Tank The 50-litre flush tank is mounted in front of the SuperTrail tank. A 3-way control valve draws water from the flush tank through the lines and optional hose reel. The main tank can be then flushed with clean water by removing the suction line from the sump. -
Page 10: Calibration Procedure
SuperTrail™ Product HandBook PPE appropriate to the chemicals being used must be worn at all times when calibrating the SuperTrail. As a minimum, the PPE should include coveralls, gloves and boots. A face shield and PVC apron are recommended. Calibration Procedure Check the label on the chemical container for the application rate and recommended spray nozzle type, refer to Figure 3, which shows the TeeJet AIXR nozzle application chart. - Page 11 For initial trials, set the pressure regulator at approximately 2 bar and adjust as needed. • Fill the spray tank with clean water, refer to Filling the SuperTrail Tank procedure below. Run the sprayer at the correct pressure with the required nozzles operating.
- Page 12 SuperTrail™ Product HandBook Figure 3 – AIXR Application Chart w w w.tti.com. au 1800 816 277...
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Page 13: Supertrail Operating Instructions
Inspect the tank for any damage or abrasions that may occur during transit. CAU TI ON: Th e SuperTrail u nit mu st b e s ecurel y att ached to the tow vehi cle. Failure to do s o may resu lt in the unit b reaking away from the m ovi ng veh icle. -
Page 14: Filling The Supertrail Tank
Figure 4 – Trailer and Anderson Plugs • It is recommended that at first use, the SuperTrail is filled with water for calibration purposes and for the operator to become familiar with the characteristics of the unit. Refer to the Calibration Procedure to set up the unit for first use;... - Page 15 CAU TI ON: Do not over f ill t he t ank . This may resul t i n chemic a l sp i llage. N OT E : Th e SuperTrail mu st n ever b e left u nattended w hile b eing f i lled wit h fluid. •...
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Page 16: Operating Instructions
SuperTrail™ Product HandBook Operating Instructions The SuperTrail is started and operated as follows: • Confirm the tank contains the required chemical or water quantity. N OTE : E ns ure t h e pres su re regu l ato r is s et to the m inimu m positio n. - Page 17 Versatile Spray Boom Operation • BoomJet Side Spray Operation If the SuperTrail is not going to be used within the next few hours, shut the system down by turning the engine’s fuel tap to OFF. w w w.tti.com. au 1800 816 277...
- Page 18 C LO SED. • For the SuperTrail fitted with either the Versatile spray boom or the BoomJet kit, ensure the electrically operated solenoid valve on the pressure regulator manifold is in the CLOSED position.
- Page 19 SuperTrail™ Product HandBook N OT E : Wh ere on ly one Su perReel is to b e us ed, l eave the other S u p erReel’s h os e operat ion valve in the C LO SED position.
- Page 20 SuperTrail™ Product HandBook Versatile Spray Boom Operation WARN ING ! B efore commencin g spraying, plan the work effectively to mi nimis e potential cont amin at ion of adjacent areas . The optional Versatile Spray Boom, once calibrated for the task, does not require any adjustments prior to operation.
- Page 21 SuperTrail™ Product HandBook Figure 8 – Versatile Spray Boom Solenoid Operated Valve ON-OFF Remote Control BoomJet Side Spray Operation CAU TION! B efore com mencin g spraying, plan the work effectively to mi nimis e potent ial cont amin atio n of adjacent areas .
- Page 22 SuperTrail™ Product HandBook • Check that the optional side spray kit’s electrically controlled solenoid valve is in the CLOSED position. • Start the pump by following the procedure described above. The fluid will recirculate through the system and return to the tank via the bypass circuit until the side spray kit is set into operation.
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Page 23: Clean-Up And Decontamination
Versatile Spray Boom or BoomJet– to avoid damage to crops from any harmful pesticide spray residues. Decontamination also prevents sprayer corrosion and abrasion. Cleaning the SuperTrail should be undertaken at a carefully chosen site, away from any risk of spillages draining into watercourses or into environmentally sensitive areas. -
Page 24: Maintenance
Dispose of all rinsing water in compliance with environmental and work safety requirements. If the SuperTrail unit is to be stored for an extended period, thoroughly clean and decontaminate the unit as described above. Ensure it is allowed to dry, the tank and all lines empty and not pressurised then store it in a well ventilated area. -
Page 25: Maintenance Schedule
Check all electrical cables and fittings for any sign of damage. • If the SuperTrail is to be stored for an extended period, thoroughly clean and decontaminate the unit as described above. Ensure it is allowed to dry, the tank and all lines empty and not pressurised then store it in a well ventilated area. - Page 26 SuperTrail™ Product HandBook Monthly Tasks The following tasks are to be undertaken each month or 20 operating hours, whichever occurs first. Task Date Signed All Daily and Weekly tasks Check tyre pressures are 36psi (248kPa or 2.48 Bar) Visually inspect tyres for wear or damage...
- Page 27 SuperTrail™ Product HandBook Twelve Monthly tasks The following tasks are to be undertaken every twelve months or 200 operating hours, whichever occurs first. Task Date Signed All Daily, Weekly, Monthly, 3-Monthly & 6-Monthly tasks Check the engine battery condition (if fitted) Replace the engine’s air filter...
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Page 28: Maintenance Tasks
SuperTrail™ Product HandBook Maintenance Tasks The following tasks must be undertaken on a periodic basis to ensure your SuperTrail Spray Trailer’s ongoing reliability. NOTE! In dust y, dirt y or smoky environments, cleaning, inspection and ser vicing of the unit on a regular basis is essential. The cleaning, inspection and ser vicing must be undertaken more frequently in harsh conditions to avoid damage or destruction of equipment. -
Page 29: Trouble Shooting
SuperTrail™ Product HandBook Trouble Shooting If a fault develops with your SuperTrail unit, the following trouble shooting tables provides guidance to identify and rectify the problem. Pump Problem Possible Cause Remedy Pump will not prime Air leak on suction line... -
Page 30: Risk Assessment
SuperTrail™ Product HandBook Risk Assessment Task Hazard Risk Control Measure/Mitigation Check weather Manual handling; • Wear PPE as per chemical conditions slips, trips or falls requirements SDS – coveralls, gloves, safety footwear, glasses & respirator • Follow safe manual handling techniques: don’t lift on your own... -
Page 31: Warranty
SuperTrail™ Product HandBook Warranty Warranty Policy TTI will, at its option, repair or replace without charge any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) year after date of sale to the original retail purchaser. - Page 32 Scan to view our PDF Handbook online www.tti.com.au 1800 816 277 sa l e s@ tt i.c om.au P O B ox 1 37, N at ha li a , V I C , 3 63 8 M ur ray Va l l ey H w y, N ath a l i a , V I C 363 8 Quality Checked By: Proudly Built By: Signature...
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