Related Manuals for Ramsey Electronics WILDCAT 80,000 LB Series
Summary of Contents for Ramsey Electronics WILDCAT 80,000 LB Series
- Page 1 OPERATING, SERVICE AND MAINTENANCE MANUAL WILDCAT SERIES 80,000 LB INDUSTRIAL WINCH CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE WARNINGS!
-
Page 2: Table Of Contents
TABLE OF CONTENTS WARRANTY INFORMATION ....................... 1 SPECIFICATIONS ..........................1 WARNINGS ............................1 HYDRAULIC SYSTEM REQUIREMENTS ................... 2 CABLE INSTALLATION ........................3 CLUTCH OPERATION ......................... 4 WINCH OPERATION ........................... 4 MAINTENANCE ........................... 4 LUBRICATION TABLE ........................5 TROUBLE SHOOTING GUIDE ......................5 INSTRUCTIONS FOR DISASSEMBLY .................... -
Page 3: Warranty Information
RAMSEY HYDRAULIC PLANETARY WINCH MODEL WILDCAT 80K PLEASE READ THIS MANUAL CAREFULLY This manual contains useful ideas in obtaining the most efficient operation from your Ramsey Winch, and safety procedures one needs to know before operating a Ramsey Winch. Do not operate this winch until you have carefully read and understand the "WARNINGS"... -
Page 4: Hydraulic System Requirements
HYDRAULIC SYSTEM REQUIREMENTS Refer to the performance charts, below, to properly match your hydraulic system to winch performance. The charts consist of: (1) Line pull (lb.) first layer vs. working pressure (PSI) and (2) line speed, first layer (FPM) vs. gallons per minute (GPM). -
Page 5: Cable Installation
CABLE INSTALLATION 1. Unwind cable by rolling it out along the ground to prevent kinking. Securely wrap end of wire rope, opposite hook, with plastic or similar tape to prevent fraying. 2. Place taped end of cable into slot on drum flange and bend into track on drum flange. Secure using supplied u-bolt #62 and (2) nuts. -
Page 6: Clutch Operation
CLUTCH OPERATION WARNING: CLUTCH MUST BE FULLY ENGAGED BEFORE STARTING THE WINCHING OPERATION. To engage clutch: 1. Move clutch control to engage the clutch. 2. Run the motor in the cable out direction until the drum begins to turn. WARNING: DO NOT DISENGAGE CLUTCH UNDER LOAD. To disengage clutch: 1. -
Page 7: Lubrication Table
LUBRICATION TABLE Temp Range F(C) Min Lubricant Description* Max Ambient & Max Operating Ambient Operating ‐25 (‐32) 80W140 Synthetic 125 (52) 225 (107) ‐40 (‐40) 75W90 Synthetic 115 (46) 215 (102) ‐20 (‐29) 80W90 Conventional 100 (38) 180 (82) 85W140 Conventional 20 (6) 120 (50) 200 (93) *Use API GL‐5 or EP lubricants. TROUBLE SHOOTING GUIDE CONDITIONS POSSIBLE CAUSE CORRECTION OIL LEAKS FROM WINCH 1. Seals damaged or worn. 1. -
Page 8: Instructions For Disassembly
INSTRUCTIONS FOR DISASSEMBLY 1. Remove wire rope from drum. 2. Drain oil from winch by removing (2) plugs #54, removing the lower plug first. 3. When replacing lubricant, use 264 oz of applicable lube for your climate form table on page 5, adding 4 oz at #44 and the remaining at # 55. - Page 9 5. Remove motor #45 from winch by first disconnecting hydraulic lines (see page 17), solenoid wires, and then remove (4) bolts #73. O-ring #72 may now be removed. 6. Remove brake cover #42 by removing (4) bolts #66. The cover is spring loaded, use care when removing.
- Page 10 9. Remove (8) cover bolts #36; cover #10, and o-ring #51. 10. Remove snap ring #58, and sun gear #17. 11. The planetary carrier assembly #4 may now be removed along with (2) spacers #24. 12. Remove second snap ring #58 and intermediate sun gear #16. 13.
- Page 11 14. Using a nylon strap, support ring gear #20 from a hoist or boom, this ring gear is heavy. Remove (8) bolts #37 leaving the top most bolt for last. Remove the final bolt while supporting ring gear. Set ring gear aside. Remove the o-ring #52. 15.
- Page 12 19. Remove the clutch cylinder #1 by removing the (2) cotter keys #204 and (2) pins #206 from either end of the air cylinder #207. 20. The clutch cylinder support angle #8 can be removed by removing the four bolts #66 and nuts #65 attaching it to the mounting angles.
- Page 13 22. By removing snap ring #58 and ball bearing #31, the input shaft #22 may be removed. 23. To remove the motor end bearing #18, support drum #14 with a nylon strap or chain and hoist. Lift on the drum to tension the strap. Remove (6) bolts #67 and (6) nuts #68 attaching the end bearing to the mounting angles #6 and #7.
- Page 14 24. While continuing to support the drum #14, remove the clutch #9, snap ring #60 and spacer #25. 25. The output shaft #23 may be slid from the drum assembly. 26. The drum #14 is now supported only by the nylon strap and maybe removed as needed. 27.
- Page 15 28. To remove gear end bearing #18, from mounting angles #6 and #7, first remove (4) 7/8-9NC bolts #67 and (4) nuts #68 from each angle. Shaft oil seal #56 and end bearing bushing # 33 can be removed and replaced at this time, if necessary. OM-914207-0211-D...
-
Page 16: Disassembly Of Carrier Assembly
DISASSEMBLY OF CARRIER ASSEMBLY Carrier assemblies may be purchased as a complete assembly (see pg. 19) or parts may be purchased individually (see pg 16). If purchasing individual parts, it will be necessary to disassemble the gear carrier as outlined below. Disassembly/ assembly of carriers utilizes the same process for input carrier assembly #4, intermediate carrier assembly #3, and output carrier assembly #2. -
Page 17: Assembly Of Carrier Assembly
ASSEMBLY OF CARRIER ASSEMBLY 1. Place carrier #102 on flat clean surface. 2. A tool the width of the gear #105 and the diameter of the carrier pin #111 is helpful to install needle bearings #110. 3. Place the gear #105 on a flat thin clean metal plate; metal plate should not be thicker than thrust washer #115 and should be able to slide into gear pocket of carrier. -
Page 18: Carrier Assemblies
CARRIER ASSEMBLIES INTERMEDIATE CARRIER* Input Carrier* OUTPUT CARRIER* * Intermediate Gear Assembly may be purchased under part number 296671 * Input Gear Assembly may be purchased under part number 296672 * Output Gear Assembly may be purchased under part number 296670 Item Part No. -
Page 19: Hose Hookup
HOSE HOOKUP OM-914207-0211-D... -
Page 20: Parts Drawing
PARTS DRAWING NOTES: 1. ITEM 1 - AIRCYLINDER KIT CONTAINS FASTENERS AND CYLINDERS FOR CLUTCH AND BAND BRAKE. 2. ITEM 63 CONTAINS FASTENERS FOR BRAKE VALVE. 3. HOSE KIT CONTAINS FITTINGS AND HOSE. OM-914207-0211-D... -
Page 21: Parts List
PARTS LIST ITEM P ART NO DESCRIP TION ITEM P ART NO DESCRIP TION 256131 AIR CYLINDER KIT 414551 BOLT-1/2-13NCX1 1/2LG HXHD,GR5/FB 296670 OUTPUT CARRIER ASSEMBLY 432018 FITTING JIC O-RING EL 296671 INTERMEDIATE CARRIER ASSEMBLY 296952 SPRAG BRAKE HUB ASSEMBLY 296672 INPUT CARRIER ASSEMBLY 432023... -
Page 22: Air Cylinder
AIR CYLINDER KIT #256131 PARTS LIST ITEM P AR T NO D ESCRIP TION 408422 MOUNTING BRACKET 418067 NUT-1/2-20NF HEX JAM 418223 WASHER-1/2 USS FLAT 424005 COTTER PIN- 1/8 DIA X 1 LG 424027 CLEVIS PIN-1/2 SHAFT DIA X 1 1/2 LG 424205 CLEVIS PIN-1/2 SHAFT DIA X 1 23/64 LG 433031... -
Page 23: Dimensional Drawing
DIMENSIONAL DRAWING GREASE ZERK LUBRICATE AS NOTED IN INSTRUCTION MANUAL SAE #16 O-RING PORT 1" LINE SIZE PAY-OUT PORT Bolt Size Thds Per Bolt Torque (ft-lb) (inches) Inch SAE Grade 5 SAE Grade 8 7/16 12VDC SOLENOID CONNECT TO 2 SPEED SWITCH 50.61 1285,45 13.00... -
Page 24: Limited Warranty
Limited Warranty RAMSEY WINCH warrants each new RAMSEY WINCH to be free from defects in material and workmanship for a period of one (1) year from date of purchase. The obligation under this warranty, statutory or otherwise, is limited to the replacement or repair at the Manufacturer's factory, or at a point designated by the Manufacturer, of such part that shall appear to the Manufacturer, upon inspection of such part, to have been defective in material or workmanship.