NEW BRUNSWICK SCIENTIFIC innOva 4200 Manual To Operation
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NEW BRUNSWICK SCIENTIFIC innOva 4200 Manual To Operation

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4200
Incubator Shaker
MANUAL No. M1233-0053
Revision L
June 7, 2005
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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  • Page 1 Incubator Shaker MANUAL No. M1233-0053 Revision L June 7, 2005 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 New Brunswick Scientific User’s Guide...
  • Page 3 Fax: 49 (0)7022 32486 E-mail: sales@nbsnv-sa.be E-mail: sales@nbsgmbh.de CHINA THE NETHERLANDS New Brunswick Scientific Co., Inc. New Brunswick Scientific BV Room 1501, Xiangjiang Building, No. 18 Kerkenbos 1101, 6546 BC Nijmegen Lane 1265, Zhongshan Road (W) P.O Box 6826, 6503 GH Nijmegen Shanghai 200051, P.R.
  • Page 4 This equipment must be operated as described in this manual. If operational guidelines are not followed, equipment damage and personal injury can occur. Please read the entire User’s Guide before attempting to use this unit. New Brunswick Scientific User’s Guide...
  • Page 5 Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc. reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
  • Page 6 Innova Shaker that has been repaired or altered outside the NBS factory without prior authorization from New Brunswick Scientific. For a period of two years (or more) after the shipment date, the Innova warranty will be in effect as long as the shaker has not been in operation for a total of 10,000 hours.

  • Page 7: Table Of Contents

    PREPARING THE LOCATION........................13 ..........................13 HYSICAL OCATION ............................13 NVIRONMENT ........................13 NPACKING OF QUIPMENT ........................13 NSPECTION OF QUIPMENT INNOVA 4200 FEATURES ..........................14 ..........................14 EYPAD EATURES ..........................15 OCKING ABINET GETTING STARTED ...........................18 ........................18 OLTAGE ONFIGURATION Verify that the Shaker is disconnected from the power source...............18 ..........................19...
  • Page 8 Quick Change Platform Kit ......................52 11.2.2 Accessory Platforms........................53 11.2.3 Accessory Clamps .........................53 11.2.4 Accessory Test Tube Racks ......................54 11.2.5 Optional Accessory Kits........................54 11.3 ........................54 LAMP ARDWARE DRAWINGS ..............................56 12.1 ............................56 CHEMATICS 12.2 ..........................71 NDEX OF RAWINGS INDEX................................72 New Brunswick Scientific User’s Guide...

  • Page 9: Overview

    ¾″ (19 mm) circular motion. A 1″ (25.4 mm) model is also available. The Innova 4200 has a (0–5 Volt) analog chart recorder outputs for speed or temperature. The 4200 is stackable (up to two units), and accommodates routine laboratory accessories like Rollers, Magnetic Stirrers, Rockers, and Shakers.

  • Page 10: Specifications

    Innova 4200 Incubator Shaker construction Heavy gauge stainless steel door 26 3/8″H x 22″W (670 mm x 559 mm) Cabinet double paned 19¼″H x 11 3/8″W (489 mm x 289 mm) glass window fluorescent light 13 watt–provides illumination inside chamber shelves 2 Stainless Steel 20″W x 20″L (508 mm x 508 mm)–adjustable–...
  • Page 11 Innova 4200 Incubator Shaker Options stacking kit Provides stacking for up to (2) Innova 4200 shakers Audible & Visual–when temperature deviates > 1.0°C–audible alarms alarm can be deactivated ambient 15–35°C Humidity–up to 90% non-condensing ±0.1°C Temperature control Resistance w/ high temperature safety cutoff...

  • Page 12: Inspection & Verification

    & Inspection of Boxes After you have received your order from New Brunswick Scientific, inspect the boxes carefully for any damage that may have occurred during shipping. Report any damage to the carrier and to your local NBS Sales Order Department or local NBS distributor.

  • Page 13: Preparing The Location

    Physical Location The surface where you place the Innova 4200 should be smooth, level, and sturdy, and must be able to accommodate 300-400 lbs. for single units, or 600 lbs. for stacked units. The feet can be adjusted for necessary leveling. Loosen the locking nuts on the threaded studs attached to the feet of the shaker.

  • Page 14: Innova 4200 Features

    (programmable to run for pre-set time from 0.1 hour to 99.9 hours without stopping an ongoing run). The timer can be disengaged or reset Indicates the status of the audible alarm. When MUTE indicator is illuminated, the audible alarm MUTE device is disabled New Brunswick Scientific User’s Guide...

  • Page 15: Locking Cabinet

    SELECT KEY Locking Cabinet The Innova 4200 is equipped with a locking cabinet door to keep the contents of the chamber secure. A set of two keys are shipped with the unit. The lock is located on the door handle.
  • Page 16 Figure 2: Innova 4200 Front Panel CABINET LOCK CABINET DOOR DOOR HANDLE LOWER FRONT PANEL KEYPAD Figure 3: Innova 4200 Side Panel PORT FOR OPTIONAL GASSING MANIFOLD Switch Panel Detail New Brunswick Scientific User’s Guide...
  • Page 17 Figure 4: Innova 4200 Rear Panel ELECTRICAL SPECIFICATION Recorder PLATE Connector Frequency Selector IEC-320 Power Connector Innova 4200 • M1233-0053 User’s Guide...

  • Page 18: Getting Started

    Check the voltage selector as a precaution, to be sure it is set to the correct voltage before you plug in the unit. If you need to reset the voltage for the Innova 4200, have a qualified electrical or service engineer perform the following procedure.

  • Page 19: Setting Frequency

    M1233–0016 240V 50/60 HZ M1233–0017 Setting Frequency The Innova 4200 is set to the appropriate frequency prior to shipment. The FREQUENCY is on the back panel of the shaker (See Figure 4). If you need to reset to the SWITCH...

  • Page 20: Standard Platform Installation

    3. Place the four platform in the four holes on the platform and tighten HEX SCREWS with the (provided). HEX WRENCH FLASK PLATFORM QUICK 4. Slide the in between the side guides on the inside of the CHANGE PLATFORM New Brunswick Scientific User’s Guide...

  • Page 21: Installation Of Clamps

    Figure 7: 2- to 6-Liter Flask Clamp Installation CLAMP UPPER GIRDLE MOUNTING WITH GIRDLE HOLES (5) TUBES PLATFORM LOWER CLAMP BODY GIRDLE WITH (LEGS AND BASE) GIRDLE TUBES NOTE: The above also applies to 2800 ml Fernbach Flask Clamps. Innova 4200 • M1233-0053 User’s Guide...

  • Page 22: Clamp Hardware Application Charts

    Before you make electrical connections, verify the voltage, frequency and electrical specifications for your equipment. WARNING! The internal AC socket cover MUST always cover the socket when not in use. Verify the power is off before you attach or detach the cover. New Brunswick Scientific User’s Guide...
  • Page 23 IEC-320 POWER CORD on the back panel of the Innova 4200 (See Figure 4). IEC-320 POWER CONNECTOR 3. Plug the pronged end of the into a grounded power strip or IEC-320 POWER CORD wall outlet.

  • Page 24: Innova 4200 Operation

    Continuous Run Operation To set a continuous run for the Innova 4200 shaker, perform the following steps: 1. Press the . The switch is on the right side of the OFF MAIN POWER SWITCH shaker (See Figures 3 & 8).

  • Page 25: Temperature

    NOTE: Maximum speed for the Innova 4200 is 400 rpm. For stacked units, the maximum speed is 300 rpm. When you use ∆ (up) and ∇ (down) , the light on the left side of the KEYS illuminates. This is to alert you that the shaker ise in the...

  • Page 26: Temperature Offset Calibration

    It will pulse for a longer duration and less rapidly (with a frequency of approximately one second) to indicate temperature is more than one degree above or below setpoint. New Brunswick Scientific User’s Guide...

  • Page 27: Timed Run Operation

    TIME STATUS INDICATOR LED DISPLAY Alarm Functions The Innova 4200 has an audible alarm that is set to activate at predetermined times. To deactivate the alarm, perform the following steps: 1. Press the until the illuminates.

  • Page 28: Total Running Time

    MUTE STATUS INDICATOR Total Running Time The control module of the Innova 4200 totals the time the shaker has been to track hours of usage. To display the accumulated running time perform the following steps: 1.

  • Page 29: Reducing Dehydration

    (See Section 7.9 below). • Place a container of water inside the chamber to rehydrate the air. • Seal the cultures if possible before they are placed in the chamber. • Limit the incubation time. Innova 4200 • M1233-0053 User’s Guide...

  • Page 30: Air Deflector Installation

    Figure 10: Air Deflector Installation DEFLECTOR (#M1233-9182) SCREW 10-32 X 3/8 inch long (#S2117-6061) DETAIL WASHER (EXPLODED (#W2212-3080) VIEW) SHELF (SIDE VIEW) TAPPING PLATE (#M1233-9183) SHELF (TOP VIEW) DEFLECTOR INSTALLED DEFLECTOR ON SHELF INSTALLED (SIDE VIEW) (TOP VIEW) New Brunswick Scientific User’s Guide...

  • Page 31: Gassing Cultures In The Innova 4200

    7.10 Gassing Cultures in the Innova 4200 There is an optional gassing manifold (M1233-0291) available for the 4200. The gassing manifold is installed in the gassing port on the right hand side of the unit. Instructions on how to install the gassing manifold are included with the manifold.

  • Page 32: Using Ancillary Equipment With The Innova 4200

    If the Innova 4200 is intended to be used as a shaker at the same time, both shaker and ancillary equipment should be run under expected load and speed conditions. If the unit vibrates, the shaker speed and/or the load should be reduced, or the Innova 4200 should not be used as a shaker at the same time the ancillary device is in operation.

  • Page 33: Electrical Moisure-Proof Plug

    (supplied K0380–0871 with the unit) to the equipment that you use in the Innova 4200. If your equipment has a detachable power cord, you may want to obtain a different power cord to be used solely with the Innova 4200 shaker.
  • Page 34 Your ancillary equipment operates whenever the main power switch and AC switch are powered on. NOTE: Use of ancillary equipment in the Innova 4200 may affect the operating temperature range of the Innova 4200. This is due to the additional heat generated by the ancillary equipment used. New Brunswick Scientific User’s Guide...

  • Page 35: Preventive Maintenance

    Cleaning Procedures Clean the outside surfaces of the Innova 4200 with a damp cloth or any standard laboratory cleaner. Do not use scouring compounds, gritty cloths, leaded or ethylene gasolines, or solvents such as alcohol, acetone, or carbon tetrachloride. These types of cleansers can damage the shaker and void the warranty.
  • Page 36 4. Rinse the cloth in clean water, then wipe the exterior and interior of the shaker. 5. Clean the viewing window with standard laboratory glass cleaner. 6. Reconnect the to the electrical outlet. POWER CORD New Brunswick Scientific User’s Guide...

  • Page 37: Service Procedures

    Only a qualified Service Engineer may perform this procedure. WARNING! Always keep fingers clear of the belt and the pulley. for the Innova 4200 is behind the front panel of the shaker. To replace MOTOR BELT , perform the following steps: MOTOR BELT 1.

  • Page 38: Full Motor Assembly Replacement

    ON/OFF POWER 2. Disconnect the from the electrical outlet. POWER CORD 3. Before you can gain access to the front panel, open the door of the shaker. The door must be open all the way. New Brunswick Scientific User’s Guide...
  • Page 39 MOTOR PLATE SHAKER BASE sits smoothly over the holes. MOTOR PLATE 18. Replace and slightly tighten the two on the HEX NUTS WASHERS MOTOR MOUNTING PLATE Innova 4200 • M1233-0053 User’s Guide...

  • Page 40: Partial Motor Assembly Replacement

    6. Replace the belt. Adjust the height so that the belt is level as related MOTOR PULLEY to the drive pulley. Tighten the set screw. 7. Adjust the belt tension by tightening the two HEX NUTS New Brunswick Scientific User’s Guide...

  • Page 41: Removing The Recirculating Fan

    NUTS STUD SCREWS BEARING (see Figure 15 below). HOUSING 9. Use a to loosen the two on the HEX WRENCH HEX NUTS MOTOR MOUNTING PLATE Figure 15: Bearing Housing Replacement Innova 4200 • M1233-0053 User’s Guide...
  • Page 42 22. Verify that the has a slight pressure near the center. MOTOR BELT Recommended deflection is 3/8 inch (9.5 mm). 23. Tighten the two on the when tension is correct. HEX NUTS MOTOR MOUNTING PLATE New Brunswick Scientific User’s Guide...

  • Page 43: Light Replacement

    Four wires connect the light to the TERMINAL BLOCK To replace the light in the Innova 4200: 1. Set the OFF POWER SWITCH 2.
  • Page 44 11. Lift up hinged front panel and replace the three screws. Use a Phillips (+) head screwdriver to tighten the screws. 12. Replace and secure all shelving. Close shaker door and plug the into POWER CORD the electrical outlet. New Brunswick Scientific User’s Guide...

  • Page 45: Temperature Sensor Adjustment

    Adjust the sensor so that the gap between the tip of the sensor and the top of the slot is ½ inch (see Figure 17 above). Secure the sensor bracket screws in place. Innova 4200 • M1233-0053 User’s Guide...

  • Page 46: Control Board Replacement

    3. Before you can gain access to the front panel, open the door of the shaker. The door must be open all the way. 4. Use a Phillips (+) head screwdriver to unscrew the three screws that attach the hinged front panel to the housing. Gently lay down the front panel. New Brunswick Scientific User’s Guide...
  • Page 47 7. Use caution as you disconnect the from TEMPERATURE CONTROL BOARD . Apply force perpendicular to the plane of the MAIN CONTROL BOARD board. Do not lift from one end. Innova 4200 • M1233-0053 User’s Guide...

  • Page 48: Replacing The Main Control Board

    4. Use a Phillips (+) head screwdriver to unscrew the three screws that attach the hinged front panel to the housing. Gently lay down the front panel. As you look down, the of the Innova 4200 is on the right MAIN CONTROL BOARD side of the panel. The...
  • Page 49 24. Lift up hinged front panel and replace the three screws. Use a Phillips (+) head screwdriver to tighten the screws. 25. Close the door of the shaker. 26. Reconnect the to the electrical outlet. POWER CORD Innova 4200 • M1233-0053 User’s Guide...

  • Page 50: Troubleshooting

    If any problems occur with your Innova 4200, do not attempt to perform any service on the shaker. Unauthorized servicing may void the warranty. Please contact your local NBS Service Department or local NBS distributor. In any correspondence with NBS, please refer to the Model Number, Manufacturing Part Number and Serial Number of your shaker.
  • Page 51 There are two fuses for the Innova 4200. They are located behind the front panel. To replace a fuse: 1. Set the Switch to ON/OFF POWER 2. Disconnect the from the electrical outlet. POWER CORD 3. Before you can gain access to the front panel, open the door of the shaker. The door must be open all the way.

  • Page 52: Replacement Parts & Accessory Information

    The Quick Change Platform Kit allows you to snap the platform in with no tools. The kit includes a sub-platform, spring clips, a counterweight and hardware. Accessory Description NBS Part Number Quick Change Platform Kit M1192–9901 New Brunswick Scientific User’s Guide...

  • Page 53: Accessory Platforms

    11.2.2 Accessory Platforms The following table lists accessory platforms for the Innova 4200. Accessory Description Clamps NBS Part Number Universal Platform * – M1250-9902 Utility Carrier – M1194–9909 Utility Tray – M1194–9910 50 ml Erlenmeyer Flask M1194–9903 125 ml Erlenmeyer Flask M1194–9904...

  • Page 54: Accessory Test Tube Racks

    11.2.4 Accessory Test Tube Racks † The following table lists accessory test tube racks for the Innova 4200: Accessory Description Tube Capacity NBS Part Number Test Tube Rack–13 mm TTR–111 Test Tube Rack–20 mm TTR–121 Test Tube Rack–25 mm TTR–122 Adjustable Angle Slant Rack TTR–199...
  • Page 55 5/16" (7.9 mm) thick Phillips (+) head screw aluminum, phenolic and stainless steel platforms. 10-32 x 5/16 (7.9 mm) flat S2117-3050 all stainless steel slotted (-) head screw platforms (This chart includes 2800 ml Fernbach flasks.) Innova 4200 • M1233-0053 User’s Guide...

  • Page 56: Drawings

    12.1 Schematics Figure 20: Electrical Schematic, Overview New Brunswick Scientific User’s Guide...
  • Page 57 Figure 21: Electrical Schematic, Quadrant A Innova 4200 • M1233-0053 User’s Guide...
  • Page 58 Figure 22: Electrical Schematic, Quadrant B New Brunswick Scientific User’s Guide...
  • Page 59 Figure 23: Electrical Schematic, Quadrant C Innova 4200 • M1233-0053 User’s Guide...
  • Page 60 Figure 24: Electrical Schematic, Quadrant D New Brunswick Scientific User’s Guide...
  • Page 61 Figure 25: Schematic for Optional Photosynthetic Light Bank, Overview Innova 4200 • M1233-0053 User’s Guide...
  • Page 62 Figure 26: Optional Photosynthetic Light Bank, Schematic Quadrant A New Brunswick Scientific User’s Guide...
  • Page 63 Figure 27: Optional Photosynthetic Light Bank, Schematic Quadrant B Innova 4200 • M1233-0053 User’s Guide...
  • Page 64 Figure 28: Optional Photosynthetic Light Bank, Schematic Quadrant C New Brunswick Scientific User’s Guide...
  • Page 65 Figure 29: Optional Photosynthetic Light Bank, Schematic Quadrant D Innova 4200 • M1233-0053 User’s Guide...
  • Page 66 Figure 30: 100V Power Schematic, Overview New Brunswick Scientific User’s Guide...
  • Page 67 Figure 31: 100V Power Schematic, Quadrant A Innova 4200 • M1233-0053 User’s Guide...
  • Page 68 Figure 32: 100V Power Schematic, Quadrant B New Brunswick Scientific User’s Guide...
  • Page 69 Figure 33: 100V Power Schematic, Quadrant C Innova 4200 • M1233-0053 User’s Guide...
  • Page 70 Figure 34: 100V Power Schematic, Quadrant D New Brunswick Scientific User’s Guide...

  • Page 71: Index Of Drawings

    Motor Belt Replacement Motor Replacement Bearing Housing Replacement Light Replacement Temperature Sensor Adjustment Temperature Control Board Replacement Fuse Replacement 20-24 Electrical Schematic 56-60 25-29 Schematic for Optional Photosynthetic Light Bank 61-65 30-34 100V Power Schematic 66-70 Innova 4200 • M1233-0053 User’s Guide...

  • Page 72: Index

    Part Numbers, 52 Gassing cultures, 31 Actual Temperature, 26 Air Deflector Installation of, 30 Alarm Functions, 27 Ancillary Equipment Incubation, 28 Using with Innova 4200, 32 Index of Drawings, 71 Indicated Temperature, 26 Inspection of boxes, 12 Installation CAUTION Platform Clamps, 21...
  • Page 73 Recorder Connector, 31 Replacement Parts Descriptions, 52 Part Numbers, 52 Voltage Configuration, 18 Service Procedures, 37 WARNING Main Control Board Replacement, 48 Symbol for, 5 recirculating fan replacement, 41 Warranty, 6 Temperature Control Board Replacement, 46 Innova 4200 • M1233-0053 User’s Guide...

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