NEW BRUNSWICK SCIENTIFIC innova 3100 Manual To Operations
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NEW BRUNSWICK SCIENTIFIC innova 3100 Manual To Operations

Digital water bath shaker
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Digital Water Bath
Shaker
MANUAL No. M1231-0050
Revision J
August 31, 2001
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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  • Page 1 Digital Water Bath Shaker MANUAL No. M1231-0050 Revision J August 31, 2001 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 New Brunswick Scientific User’s Guide...
  • Page 3 Fax: (0)5 61 41 51 78 Fax: (0)7022 32486 E-mail: sales@nbssarl.fr E-mail: sales@nbsgmbh.de UNITED KINGDOM New Brunswick Scientific (UK) Ltd. Edison House, 163 Dixons Hill Road North Mymms, Hatfield, Herts. AL9 7JE United Kingdom Tel: (0)1707 275733 Fax: (0)1707 267859 E-mail: bioinfo@nbsuk.co.uk...
  • Page 4 THIS PAGE INTENTIONALLY BLANK New Brunswick Scientific User’s Guide...
  • Page 5 This equipment must be operated as described in this manual. If operational guidelines are not followed, equipment damage and personal injury can occur. Please read the entire User’s Guide before attempting to use this unit. Innova 3100 M1231-0050 User’s Guide...
  • Page 6 THIS PAGE INTENTIONALLY BLANK New Brunswick Scientific User’s Guide...
  • Page 7 Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc. reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
  • Page 8 THIS PAGE INTENTIONALLY BLANK New Brunswick Scientific User’s Guide...
  • Page 9 Innova Shaker that has been repaired or altered outside the NBS factory without prior authorization from New Brunswick Scientific. For a period of two years (or more) after the shipment date, the Innova warranty will be in effect as long as the shaker has not been in operation for a total of 10,000 hours.
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  • Page 11: Table Of Contents

    ........................22 ATER EVEL ONTROL 4.11 ....................... 23 ATER EVEL LARM 4.12 .......................... 23 RAINING THE MAINTENANCE & SERVICE ....................... 25 ............................25 AINTENANCE ..............................25 LEANING ............................ 26 HANGING USES ..........................26 HANGING OLTAGE Innova 3100 M1231-0050 User’s Guide...
  • Page 12 ARDWARE 7.6.1 Hardware for 10 mL to 500 mL Clamps ..................41 7.6.2 Hardware for 1-Liter to 6-Liter Clamps ..................41 DRAWINGS............................... 43 ..........................43 ONTROL CHEMATIC ..........................44 NDEX OF RAWINGS INDEX ................................ 45 New Brunswick Scientific User’s Guide...

  • Page 13: Introduction

    The Innova 3100 Digital Water Bath Shaker will provide you with reliable and maintenance- free operation which is characteristic of all NBS shakers. The Innova 3100 is among the newest generation of NBS shakers and incorporates a variety of state-of-the-art components and features to permit the precision operation necessary for your exacting scientific experiments.
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  • Page 15: Overview & Features

    Additionally, the Innova 3100 has analog outputs for a chart recorder that will record speed and/or temperature. See Chapter 5 for recorder adaptation. See Figures 1 and 2 below for the front and rear views of the Innova 3100. Innova 3100 M1231-0050 User’s Guide...
  • Page 16 Figure 1: Front View New Brunswick Scientific User’s Guide...

  • Page 17: Universal Power Capability

    Innova shakers are available in 100V, 120V, 220V and 240V versions, and accommodate both 50 and 60 Hz frequencies. WARNING! It is critical that you check the voltage settings before you plug the unit into a power source. See Section 3.2. Innova 3100 M1231-0050 User’s Guide...

  • Page 18: Control Panel

    The Innova control panel has a 3-digit LED display. During normal shaker operation, the display will indicate: • Shaker status (on/off) • Shaking speed • Setpoints • Hours remaining (timed run) • Measured temperature • Low water level Figure 3: Control Panel New Brunswick Scientific User’s Guide...

  • Page 19: User Interface Keys

    0.1 hour to 99.9 hours. The timer can be disengaged to reset without stopping an ongoing run. • MUTE Indicates the status of the audible alarm. When the MUTE indicator is illuminated the audible alarm device is disabled. Innova 3100 M1231-0050 User’s Guide...

  • Page 20: Function Indicator Lights

    Low Water Level Platform Assemblies The Innova 3100 can be used with a wide variety of NBS 12 inch x 16.5 inch platforms which will accept a variety of clamps for flasks and test tubes. Additionally, a subplatform is available to adapt half platforms for flasks and test tubes used on the NBS Model G86 Aqua Therm Water Bath Shaker.

  • Page 21: Triple Eccentric Drive

    Triple Eccentric Drive The Triple Eccentric Drive (see Figure 4 below) used in the Innova Shakers employs the same proven technology which has driven New Brunswick Scientific’s shakers for over 30 years. This drive mechanism utilizes a counterweight system to stabilize the rotary motion produced during operation.

  • Page 22: Motor

    Motor The Innova 3100 Shaker uses a 3-phase brushless ball bearing DC motor. This low profile motor provides high torque along with quiet, efficient operation and low maintenance. This motor has a rating of 1/15 horsepower. 2.10 Electronic Boards The main control board for the Innova shaker has the following functions: •...

  • Page 23: Installation & Set-Up

    & & The Innova 3100 is a versatile instrument that can be operated in a continuous fashion or set for a timed run. The following section describes set up and installation procedures. Unpacking & Inspection Upon unpacking the unit, inspect it carefully for any apparent damage which may have occurred during transit.

  • Page 24: Space Requirements

    It is essential that the instrument be situated in an area where there is sufficient space for the shaker and service lines (see Figure 5 below). Figure 5: Space Requirements The outside dimensions of the Innova 3100 are: Inches Centimeters Width 19½...

  • Page 25: Hose Connections

    Figure 6: Hose Connections The overflow tube is the farthest left of the three tubes that project down from the back of the bath. The other two tubes are used only when the cooling coil option is installed. Innova 3100 M1231-0050 User’s Guide...

  • Page 26: Electrical Connections

    2. Remove the caution label from the rear of the unit. 3. Set the circuit breaker on the right side of the unit to the OFF position. ONLY THEN: 4. Connect the power cord to the power cord connection and to a grounded electrical outlet. New Brunswick Scientific User’s Guide...

  • Page 27: Platform Installation

    2. Place platform assembly on top of the drive arms (see Figure 7 below). 3. Install each of the four locking knobs, through the support, into drive arms. 4. Tighten all four locking knobs. Figure 7: Platform Installation Innova 3100 M1231-0050 User’s Guide...
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  • Page 29: Operation

    Starting the Innova 3100 To initially start the instrument, press the ON/OFF switch (located on the right side of the shaker) to the ON position. NOTE: The LED display will flash to indicate that the shaker has been off or the power to the shaker has been interrupted.

  • Page 30: Checking A Setpoint

    4. The setpoint may be changed during a run without stopping the shaker by following steps 1 and 2 above. 5. To stop the alarm, press the SELECT key and change to any other function. New Brunswick Scientific User’s Guide...

  • Page 31: Cancelling The Timer

    1. Press the SELECT key until the function indicator lights on the °C mode. NOTE: For temperatures above 50°C, the stainless steel gable cover (see Chapter 7 for the part number) is required to minimize heat loss. Innova 3100 M1231-0050 User’s Guide...

  • Page 32: Deactivating Temperature Control

    The temperature probe measures the temperature of the air at the probe’s location, near the heat exchanger return vent. The controller uses the probe input to adjust air temperature, up or down, to match the temperature setpoint. New Brunswick Scientific User’s Guide...

  • Page 33: Total Running Time

    3. While the SET and MAINT indicators are illuminated, press the START/STOP key. Total Running Time The control module of the Innova Shaker totals the time the shaker has been “ON” to track hours of usage. Innova 3100 M1231-0050 User’s Guide...

  • Page 34: Maint Indicator Light

    (see Figure 2 or 6) must be closed and the external water supply must be on. Naturally, the power must also be on. Figure 8: Water Level Control New Brunswick Scientific User’s Guide...

  • Page 35: Low Water Level Alarm

    To drain the water bath, turn off the external water supply and open the unit’s drain valve (on the rear panel--see Figure 2 or 6), after verifying that the drain hose is properly connected to the unit and empties into an open drain. Innova 3100 M1231-0050 User’s Guide...
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  • Page 37: Maintenance & Service

    NOTE: To minimize the development of rust inside the waterbath, do not use steel wool or other abrasive pads to clean the stainless steel bath. Innova 3100 M1231-0050 User’s Guide...

  • Page 38: Changing Fuses

    6. Check that the proper power cord is available for the voltage selected. 7. Plug the power cord into the power cord connection on the unit and the power source. 8. Set the ON/OFF switch to the ON position. The unit is ready for operation. New Brunswick Scientific User’s Guide...

  • Page 39: Replacing/Adjusting The Motor Drive Belt

    Tighten the bolts when the adjustment is correct. 8. Replace the bottom cover, tightening the Phillips head screws. 9. Connect the power cord. 10. Set the circuit breaker to the “ON” position. The unit is ready for operation. Innova 3100 M1231-0050 User’s Guide...

  • Page 40: Replacing The Motor Assembly

    7. Remove the two hex head bolts and washers, then lift out the motor and plate assembly. 8. Separate the motor from the plate by removing the three flat head screws. Save the hardware. 9. Loosen the pulley set screw and remove the pulley from the shaft. Save the pulley. New Brunswick Scientific User’s Guide...

  • Page 41: Acknowledging The Maint Indicator

    0-5 volt DC input. The pin-out diagram and scale below identify the application. • A mating connector is required on the recorder cable (not supplied). This is a 9-pin male D subminiature connector, AMP Amplimite HDP-20 series or equivalent. Innova 3100 M1231-0050 User’s Guide...

  • Page 42: Retrofitting The Cooling Coil Option

    Retrofitting the Cooling Coil Option The cooling coil option provides the ability to control temperatures below ambient in the Innova 3100. Control can be maintained at a temperature of 5°C or more above the coolant temperature. Check the parts in the Cooling Coil Kit to be sure you have everything you need:...
  • Page 43 13. Slide two hose clamps over each hose and slip each free end of the hoses onto the upper two stainless pipes to the right (from the rear) side of the manifold. Innova 3100 M1231-0050 User’s Guide...

  • Page 44: Esd Precautions

    1. Turn on the coolant (or water) supply to the cooling coil. 2. Set the temperature control to the desired temperature below ambient. The heater incorporated in the Innova 3100 will maintain accurate temperature control at any temperature 5°C or more above the coolant temperature.

  • Page 45: Replacing The Main Control Board

    Figure 13: Control Board Replacement 4. Disconnect the harness wiring from connectors J1 and J2. 5. Remove the three hex spacers and 2 5/16 inch hex nuts. 6. Remove the green wire and keypad ground lead. Innova 3100 M1231-0050 User’s Guide...

  • Page 46: Replacing The Temperature Control Board

    Apply force perpendicular to the plane of the board. Do not lift from one end. 6. Snap the new temperature control board onto the main control board, making sure the board-to-board connectors mate properly. New Brunswick Scientific User’s Guide...

  • Page 47: Service Parts List

    Solenoid Valve M1195-8000 RTD Assembly P0460-2090 Snubber-Quencharc P0720-2024 Power Cord 120V 15A P0720-2021 Power Cord 220V M1190-6340 Bearing Assembly P0180-0101 Bearing, Shielded (6 Lower Hsg., 2 Motor) P0700-5302 Belt M1231-6330 Bearing Housing Assembly M1195-9420 Tank Gasket Innova 3100 M1231-0050 User’s Guide...
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  • Page 49: Specifications

    RPM or the temperature deviates more than 1.0°C from setpoint and when timer operation has expired. The audible alarm can be deactivated/activated by the operator. REMOTE MONITORING • Chart recorder outputs for speed and temperature (0-5V). • 1V per 100 RPM; 1V per 20°C, accuracy ± 25mV. Innova 3100 M1231-0050 User’s Guide...
  • Page 50 • Heavy gauge steel, phosphate-coated and texture-painted cabinet. • Seamless stainless steel water bath. • All metal parts in contact with water are stainless steel. WEIGHT 105 lbs 47.6 kg Gross 140 lbs 63.5 kg New Brunswick Scientific User’s Guide...

  • Page 51: Accessories

    1 Flask clamps must be ordered separately 2 This subplatform allows existing half-size platforms for flasks and test tubes (from the AquaTherm Model G86 Water Bath Shaker) listed below to be used with the Innova 3100. Interchangeable Half-Size Platforms Following are half-size platforms: Catalog No.

  • Page 52: Test Tube Racks For Subplatform

    AG7-TT16 Racks for 16mm tubes AG7-TT20 Racks for 20mm tubes AG7-TT25 Racks for 25mm tubes Accessories The following accessories are available for use with the Innova 3100: Catalog Number Description M1231-2010 Gable Cover, Plexiglass M1231-2000 Gable Cover, Stainless Steel M1020-1220...

  • Page 53: Clamp Mounting Hardware

    Phillips (+) head aluminum, phenolic screw and stainless steel platforms. 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE: 2800 mL Fernbach Flask Clamp applicable to above chart. Innova 3100 M1231-0050 User’s Guide...
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  • Page 55: Drawings

    Control Schematic Innova 3100 M1231-0050 User’s Guide...

  • Page 56: Index Of Drawings

    Front View Rear View Control Panel Counterbalanced Drive Mechanism Space Requirements Hose Connections Platform Installation Water Level Control Belt Replacement & Adjustment Motor Assembly Replacement Recorder Connector Optional Cooling Coil Installation Control Board Replacement Control Schematics New Brunswick Scientific User’s Guide...

  • Page 57: Index

    Coolant, 14, 32 Flask Clamps, 40 Coolant Circulating System, 40 Front Baffle, 23 Cooling Coil, 3 Front View, 4 Cooling Coil Connections Function Indicator Lights, 8 Location of, 5 Function Indicators, 6 Cooling Coil Hoses, 14 Innova 3100 M1231-0050 User’s Guide...
  • Page 58 Checking the, 18 Motor Connector, 28 Display of, 6 Motor Drive Belt Setting the Temperature, 19 Adjusting the, 27 Shaker Status, 6 Replacing the, 27 Shaking Accuracy, 37 Motor Mounting Plate, 28 Shaking Indication, 37 New Brunswick Scientific User’s Guide...
  • Page 59 Temperature Setpoint, 37 Water In Hose, 23 Setting the, 19 Water Level Control, 3, 22 Temperature Uniformity, 37 Weight Test Tube Racks, 40 Gross, 38 TIME Indicator, 7 Net, 38 Time Remaining, 8 Timed Functions, 18 Innova 3100 M1231-0050 User’s Guide...

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