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INSTRUCTION MANUAL WINTEX 1000S, 2000, 3000
Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted
+45 97990800, contact@wintexagro.com, www.wintexagro.com
202203

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  • Page 1 P A G E INSTRUCTION MANUAL WINTEX 1000S, 2000, 3000 Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 2: Table Of Contents

    Adjustment of the hydraulics Dismounting the accumulator Control of the accumulator Changing oil and oil filter Maintenance schedules Replacement of sensors Problem solving Fault location soil sampler Fault location hammer Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 3: Safety

    The soil sampler has moving, sliding and rotating parts. Keep your limbs away from the soil sampler unless it is turned off and stay away from the foot / the base of the soil sampler. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 4 Danger of cutting, probe has sharp edges. Moving parts, Moving parts, danger of harming hands danger of harming hands Entrapment hazard Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 5: Mounting Guidelines

    The mounting frame on the side of the vehicle Mounting the stabilizers Mount the stabilizers at the front and at the back. Then tighten the bolts on the side of the frame. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 6: Mounting On A Reversed Frame

    2.b. MOUNTING THE WINTEX ON A REVERSED FRAME The reversed frame always needs to be customized so that it fits the vehicle in question. Therefore the frame is delivered unpainted Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 7: Mounting On A Pickup Frame

    Make sure that there is enough space in the bed of the pickup so that the soil sampler can be carried in transport position. Then make sure that the soil sampler can be tilted at the rear end of the vehicle, and that it can withstand bumper and tow bar. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 8 Depending on the size of the pickup you need to find a suitable mounting position for the hydraulic unit. There is no harm in offsetting the soil sampler to one side of the bed to make space for the hydraulic unit. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 9: Mounting On A Tractor

    Hose R (2) must be connected to the hydraulic return port of the tractor. Hose T (3) must be connected directly to the pressure less return part of the tractor. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 10: Using The Wintex

    At the start-up, the display shortly shows the version of the software, and then automatically moves on to the start display. The first row of the display shows the depths which are preset from the factory: Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 11: Setup Menu

    Depending on the type of soil sampler, you can adjust the following depths: WINTX1000s: depth 1 WINTEX 2000: depth 1 and dept 2 WINTEX 3000: depth 1, depth 2 and depth 3. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 12: Settings: Sticks Per Sample

    “RESET”. You can get access to this function from the start screen, and then press the arrow down key. You can also see the total amount of sticks taken. This value cannot be reset. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 13: Settings: Layers Per Sample, Split Mode, Soil Box

    When everything is set, stay clear of the soil sampler and flip the “START / HOME” switch towards “START”. The soil sampler will now take a complete soil sample Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 14: Double Rotation

    The pressure should be set at a value that makes the foot of the sampler lift the suspension of the vehicle just a little. If the sampler is lifted of the ground during sampling, you need to adjust the pressure of the probe. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 15: Test Menu

    In some cases it seems like you only can see for example one of four (1/4) “pages” on the screen. To view the other “pages”, press the “MENU / ENTER” key. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 16 P A G E | 16 Current power supply, pressure and depth Monitor keys Monitor switches Monitor LEDs Digital inputs Analog inputs Outputs Current outputs Software version Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 17: Sensor Adjustment

    The gap between the sensors for rotation and the rotary sensor plate as well as the gap between the foot sensor and the bolt with the detector must be 1 mm. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 18 When the soil sampler is moving downwards, the sensors will flash orange and green. This is perfectly normal, as the sensors pass the holes in the rail. If the sensor stays orange over a longer distance, (10-15 cm) they need to be adjusted, or the rail might be bend. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 19: Maintenance

    Caution: The probe has sharp edges! Remove the retainer with the special key which is delivered together with the WINTEX. It is now possible to remove the probe Retainer Special key Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 20 When the probe is removed, it is possible to replace the O-ring. Replacement of scraper At first force the spring roll pin out. Then replace the scraper and replace the old spring roll pin with a new one. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 21: Adjustment Of Chain For Rotation

    Move the probe approximately 20 cm down. Activate the emergency stop to stop the soil sampler, and turn off the engine. The chain can now be adjusted by tightening the bolts. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 22: Hydraulics

    P A G E | 22 4.d. HYDRAULICS Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 23: Manual Activation Of The Hydraulic Valves

    Adjustment of probe pressure (5) Reading the probe pressure during sampling (6) Do always activate the function of a valve first before activating the main valve (4) by pressing it down. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 24: Adjustment Of The Hydraulics

    The excess-pressure valve which is located under the red cap is for adjusting the main pressure. The main pressure is preset on 120 bar. It must only be adjusted after signing a written agreement with Wintex Agro. Adjusting the pressure of the probe Loosen the lock nut.
  • Page 25: Dismounting The Accumulator

    Loosen the screws carefully with a 4 mm hex key. Note: There are two screws in each hole. Use a 3 mm hex key. Make sure that the tool is in good condition and that the bolt is clean. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 26: Control Of The Accumulator

    Loosen the charging screw with a 6 mm hex key. If the accumulator is in order, you can hear a whistling sound from the nitrogen. In this case merely recharge the accumulator. If there is no whistling sound, the diaphragm is probably damaged and must be replaced. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com...
  • Page 27: Changing Oil And Oil Filter

    4.i. CHANGING OIL AND OIL FILTER Plug the filling hole with a solid plug. Remove both hoses. Unbolt the engine and the tank. Remember the bolt under the tank. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 28 Slide the engine and the tank out under the cooler bracket and unbolt the engine. Move the tank into an upright position and unscrew the pump. Replace the filter with a new one. Clean the tank thoroughly. Then remount pump, tank and engine. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 29: Maintenance Schedules

    Exchange after 500 hours in use and at least once a year: 50101198 Hydraulic oil filter 50101037 Hydraulic oil 50101229 Oil level rod with filler cap, large Honda GX200 motor: See instruction manual Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 30: Replacement Of Sensors

    - If the nut is within part A which is 16 mm long, it must be tightened with 6 Nm. - If the nut is within part B, it must be tightened with 15 Nm. ‘ Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 31: Problem Solving

    1) Adjust the sensor plate in the middle. The gap rotary sensor plate in the is too wide. should be 1 mm. 2) The rotation sensor is broken. 2) Replace the sensor with a new one. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...
  • Page 32: Fault Location Hammer

    3) The accumulator pressure is too low. 3) Charge the accumulator with nitrogen or replace it. 4) The return pressure is too high. 4) Check the power source, the hoses and the filter. Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted +45 97990800, contact@wintexagro.com, www.wintexagro.com 202203...

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