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AHL Series Pump
Air Driven, High Pressure Liquid Pump
Operation and Maintenance Manual
Manual: 02-9242ME | April 2022

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Summary of Contents for Parker AHL Series

  • Page 1 AHL Series Pump Air Driven, High Pressure Liquid Pump Operation and Maintenance Manual Manual: 02-9242ME | April 2022...
  • Page 2 Parker Hannifin Corporation and its subsidiaries at any time without notice. ALL PARKER VALVES MUST PASS A RIGID OPERATIONAL AND LEAKAGE TEST BEFORE LEAVING THE FACTORY. IT IS RECOMMENDED AFTER ANY REASSEMBLY, THE VALVE SHOULD BE TESTED BY THE USER FOR OPERATION AND LEAKAGE. IF THESE INSTRUCTIONS ARE NOT FULLY COMPLIED WITH, THE REPAIRED PRODUCT MAY FAIL AND CAUSE DAMAGE TO PROPERTY OR INJURY TO PERSONS.
  • Page 3: Table Of Contents

    Pump Functionality ....................10 10.0 Suggested Maintenance ..................10 Troubleshooting Information 11.0 Repair Kit Options ....................11 12.0 AHL Series Drawings ..................... 12 13.0 Trouble Shooting-Pneumatic Section ..............15 14.0 Trouble Shooting-High Pressure, Liquid Section ............16 15.0 Service ........................16 02-9242ME: AHL Series Pump...
  • Page 4: Typical Pump Cross Sectional View

    Air Muffler High Pressure Seal Assembly Air Cylinder Liquid Inlet Connection Bottom End Cap Inlet Check Valve High Pressure Outlet Connection Pump Head Body Outlet Check Valve Hydraulic Plunger Pilot Valve 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 5: Ahl Pump Dimensional View

    • Each Mounting Bracket includes (2) 9/16" (14.29) holes for 1/2" Bolts. 11.00 (279.40) • All dimensions are for reference only and are subject to change without notice. • Primary Dimensions: Inches • Secondary Dimensions: (Millimeters) 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 6: Operation & Maintenance Information

    (7.6 bar) max, however maximum inlet air pressure is - Pump Materials of Construction limited by the maximum liquid output pressure. Autoclave - Maximum Allowable Working Pressure Engineers AHL Series pumps are used for pumping oil, water, and oil/water mixtures. - Maximum Working Temperature - Pressure Ratio Special seals are also available for chemical service.
  • Page 7: Installation

    Unless otherwise noted, all air line accessories for Please read this manual in its entirety before the pump air drive should have, at minimum, a 1/2" attempting to operate an Parker Autoclave FNPT connection. The tubing/piping used to Engineers high pressure liquid pump connect the components should have the maximum ID the pressure rating will allow.
  • Page 8: Liquid Section

    All AHL series pumps have high pressure liquid outlet ports located on the side of the pump head’s. The suc- tion inlet ports on all AHL series pumps are positioned opposite of the inlet checks. WARNING...
  • Page 9: Process Media

    Use an air pressure regulator to assure maximum air drive pressure listed on the pump label is not Parker Autoclave Engineers pumps discussed in this exceeded. An air pressure regulator must also be manual are used for pumping oil, water and oil/water used to assure the pump will not exceed maximum mixtures.
  • Page 10: Pump Functionality

    The air pistons continue to move until a piston hits the pilot valve assembly in the second end cap which will again cause the spool to shift and divert air to move the pump in the opposite direction. 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 11: Repair Kit Options

    Kit part numbers are and vented from the pump. listed on the assembly drawing. Section 4.0 Section 11.0 Unpacking AHL Series Repair Kit Options Outlet Spool Pilot Inlet Pump Model O-Ring...
  • Page 12: Ahl Series Drawings

    Section 4.0 Section 12.0 Unpacking AHL33-20-C Series Pump Drawing 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 13 Section 4.0 Section 12.0 Unpacking AHL66-20SC Series Pump Drawing 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 14 Section 4.0 Section 12.0 Unpacking AHL118-20SC Series Pump Drawing 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 15: Trouble Shooting-Pneumatic Section

    (one piece plunger designs). Solution: a) Stop pump for a short period and replace or add a mist separator in the air line. b) Clean or replace air muffler. 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 16: Trouble Shooting-High Pressure, Liquid Section

    Section 4.0 Unpacking Service Parker Autoclave Engineers now require all pump repair be sent to an authorized repair facility. Contact Parker Autoclave Engineers for recommendations. Pumps Pilot Control Valve returned for service should be accompanied with the model number, serial number, manufacture date and problems you are experiencing.
  • Page 17 Maintenance Notes...
  • Page 18 Maintenance Notes 02-9242ME: AHL Series Pump Operation & Maintenance Manual | 04/22...
  • Page 19 Parker’s Motion & Control Technologies At Parker, we’re guided by a relentless drive to help our customers become more productive and achieve higher levels of profitability by engineer- ing the best systems for their requirements. It means looking at customer applications from many angles to find new ways to create value. What- ever the motion and control technology need, Parker has the experience, breadth of product and global reach to consistently deliver.
  • Page 20 Tel: +48 (0)22 573 24 00 VN – Vietnam, Hochi Minh City parker.denmark@parker.com parker.poland@parker.com Tel: +848 382 508 56 parker_viet@parker.com © 2022 Parker Hannifin Corporation | Instrumentation Products Division 02-9242ME April 2022 1005 A Cleaner Way 8325 Hessinger Drive Huntsville, AL 35805 USA Erie, PA 16509 USA Tel: 256.881.2040...

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