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Takegawa 01-08-0127 Instruction Manual page 3

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◇ Holding the flywheel, tighten up two cam   
 sprocket bolts.
 Tightening torque : 9 N・m (0.9 kgf・m)
◇Install the just-removed bolt next to the change
 pedal shaft, and tighten it up.
 Tightening torque : 10 N・m (1.0 kgf・m)
○ Valve timing adjustment and tappet
 clearance adjustment.
◇ Give the crankshaft two clockwise turns.
 And check that all the alignment marks are
 meshing with one another, with the "T" mark on
 the flywheel, the notch on the crankcase and
 the timing sprocket mark facing the front.
Notch
◇ While tightening a rocker arm's tappet adjusting
 screw, tighten the tappet adjusting nut to the
 extent that you can pull out a thickness gauge,  
 placed between the tappet adjusting screw and
 the valve stem end, feeling only a little resistance.
 IN: 0.10 mm
 EX: 0.12 mm
 Fit together the crankcases with a 14mm box  
 wrench and medium-sized long joint.
◇ After adjusting the tappet, give the flywheel two
 turns counterclockwise by hand, and then, align
 the "T" with "O" marks.
◇ Check if there is any change in the tappet
 clearance. If the clearance has not changed, there
 is no need to readjust it. However, in case there is
 a change, readjust the clearance.
 Repeat this readjustment until you get a right
 tappet clearance.
Timing
mark
T mark
Valve clearance
(Intake side)
Valve clearance
(Exhaust side)
Adjusting screw
Thickness
gauge
Valve stem
 3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan
TEL : 81-721-25-1357 FAX : 81-721-24-5059
URL : http://www.takegawa.co.jp
‑ 3 ‑
Co.,Ltd.
Sep./08/ 09

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