Takegawa PC20 Instruction Manual

Big Bore Carburetor Kit (PC20) Instruction manual
03-05-0244 (Carburetor kit)
Product number
03-02-052 (Manifold set)
Thank you very much for purchasing our products.
Thank you so you will comply with the following matters at the time of use.Before installation, please check your always kit contents.
If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.
☆ Please read carefully before use ☆
◎ The use of ignoring the instructions that are written in the instruction manual, if an accident or damage has occurred, we can not
assume any responsibility for compensation.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than this product, also can not
assume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ These products are designed for the exclusive use in the S-Stage kit for Monkey / Gorilla machines only. Please take note that thse
products cannot be mounted on stock engines or other types of vehicles.
◎ The throttle valve of vehicles with frame Nos from 30007 to 50400 will not open fully when stock throttle housing is used.
Therefore,it is necessary to replace it with a high throttle sold separately, or process the throttle pipe (refer to P. 3 for detail).
Also, the centrifugal clutch vehicle with the above frame number can not install the included throttle cable.
Please change to our high throttle sold separately.
◎ In case a stock throttle housing is used in your vehicle, it is also necessary to replace the standard throttle cable with a
high-throttle cable included in the kit.
◎ In order to install a high-throttle, you need to remove the stock throttle housing; therefore you cannot use the front brake lever,
turn signals, or a horn switch used in the vehicles with frame Nos from Z50J-30007 to 50400. In those vehicles with frame Nos
Z50J-600008 or above, you can not use the front brake lever either, so you need to prepae a substitute lever (A power lever
06-08-300 is installable).
◎ Please take note that you cannot run the vehicle with this kit in the rain.
◎ For the vehicles (with frame numbers from AB27-00000 or above) with a crankcase emmition control system, you will additionally need
an air filter which is compatible with such a control system (03-0-0 or 03-0-05).
◎ Carburetor's setting varies according to parts used, natural phenomena, or others. Please adjust the setting based on size of the
jet included in the kit.
～ feature ～
○ It is designed for exclusive and easy use for Monkeys / Gorillas of S-Stage Kit. In order for you to use the stock throttle housing,
it includes a cable for highthrottle. Installation can be done without processing any parts (there are some exceptional vehicles)
with use of a machined skin funnel, a curling funnel,and an air filter.
Caution
When the handling of ignoring this display, property damage and human shows the assumption of what injury.
■ When performing the work, etc., be sure during the cold (when the engine and the muffler is cold). (It may cause burns.)
■ When performing the work, it should be made to prepare the tools for the job. (Breakage of parts, it may cause injury.)
■ Do the work must always specified torque using a torque wrench. (Damage of bolts and nuts, and cause of dropout.)
■ The product and the frame, might have edges or protrusions. Please go to protect your hands when you work. (It may cause injury.)
■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be sure to securely tighten the
specified torque if there is loose. (It may cause detachment of the parts.)
■ Always use a hose clip to connect the hose firmly to the carburetor.
■ Never look into the carburetor's intake pipe without discretion while engine is runing. Flames could spurt by the spitting-back of
gasoline or backfire.
■ Setting of a carburetor varies according to the natural phenomena like the weather, temperatures and barometic pressure, combination
of parts used and the vehicle itself. Arrange the setting to match the engine.
■ Before riding, always check every section of your vehicle for slack in parts like screws, and oil leak. When you notice something
abnormal with your motorcycle while riding down a road, stop riding immediately and park your motorcyle in a safe place to check for
abnormalities. Otherwise you may have an accident.
When the handling of ignoring this display people died, shows the contents of the serious injury possibility is
Warning
assumed.
■ Those who are technically unskilled or inexperienced are required not to do the work.
(Improper installation could lead to riders falling down or accidents as a result of parts breakage.)
■ Always drive the engine in a well-ventilated place, and do not switch the engine on in an airtight place.
(Otherwise, you will suffer from carbon monoxide poisoning. )
■ Before doing work, place the motorcycle on level ground to stablize the position of your motorcycle for safety's sake.
(Otherwise, your motorcycle could fall down and injure you while you are working.)
■ As gasoline is highly flammable, never place it close to fire. Make sure that nothing flammable is near the gasoline.
Since vaporized accumulation of gasoline is at the high risk of explosion, work in a well-ventilated place.
◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products in
racing and the like.
◎ Keep this manual stored until this product is discarded.
2022.2.7
CONTACT Address : 3-5-6 Nishikiorihigashi Tondabayashi Osaka JAPAN
TEL: +8-72-25-357 FAX:+8-72-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)
03-05-0244,03-02-052
Monkey / Gorilla (Z50J-30007 ～ )
Adaptation model
Monkey BAJA
/3
(AB27-00000 ～ 899999)