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Takegawa 02-01-0205 Instruction Manual

Takegawa 02-01-0205 Instruction Manual

Special clutch cover kit (hydraulic type)

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Special Clutch Cover Kit (Hydraulic type) Instruction manual
Product number
Thank you very much for purchasing our products.
Thank you so you will comply with the following matters at the time of use.Before installation, please check your always kit contents.
If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.
☆ Please read carefully before use ☆
◎ The use ignoring the instructions that are written in the manual, if the accident or damage has occurred, we can not assume any
 responsibility for compensation.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than this product, also can not
 assume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ This product is the above-mentioned vehicle exclusive goods.Is not possible attached to the other vehicle. Please note.
◎ Please refer to the genuine service manual for the above-mentioned compatible models for the assembly work.
◎ Special tools are required to install this product. Please prepare separately.
 Lock nut wrench:0796-639000(Genuine Honda tool) or Lock nut wrench:00-0-052(Takekawa tool)
 Gear holder:07724-00000(Genuine Honda tool) or Universal holder:00-0-002(Takekawa tool)
◎ When using the sidemirror, an M8 size mount type is required.
~ feature ~
・The hydraulic clutch system improves response and clutch operation.
・R. Crank case cover is made of black painted aluminum die cast, clutch cover is made of billet aluminum and anodized.
・By adopting a paper cartridge oil element, the centrifugal oil filter can be removed and reducing the load on the crankshaft and
 improving engine response.
・Thermostat unit (02-0-5052: optional) can be installed. Thermostat prevents overcooling whith oil cooler.
・The oil level window makes it easy to check the oil level.
・Filtered oil flows through the oil element by two passage (crankshaft / transmission) with this kit.
 (In the stock clutch cover, only one crankshaft passage passes through the centrifugal filter from oil pump).
※ By connecting our bore-up cylinder (oil outlet equipped model) and oil line hose kit (00-07-0095: optional), the oil through the oil
 element can flow to the cylinder head.
・Clutch cover for stock clutch or Takegawa slipper clutch.
 In addition, it is possible to upgrade to a clutch cover that supports heavey dutey clutches (wet or dry) by installing optional items.
Caution
When the handling of ignoring this display, property damage and human shows the assumption of what injury.
■ On the street, keep the legal speed and obey the traffic law.
  (If you drive faster than the legal speed, you will be punished for violating the Road Traffic Act and overspeeding.)
■ When performing the work, etc., be sure during the cold (when the engine and the muffler is cold). (It may cause burns.)
■ When performing the work, it should be made to prepare the tools for the job. (Breakage of parts, it may cause injury.)
■ Do the work must always specified torque using a torque wrench. (Damage of bolts and nuts, and cause of dropout.)
■ The product and the frame, might have edges or protrusions. Please go to protect your hands when you work. (It may cause injury.)
■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be sure to securely tighten the
 specified torque if there is loose. (It may cause detachment of the parts.)
When the handling of ignoring this display people died, shows the contents of the serious injury possibility is
Warning
assumed.
■ The technology and those who no knowledge, please do not to work.(The cause of parts damage etc., could result in falls and accidents.)
■ If you start the engine, be sure in a well-ventilated place. In the sealed such place, please do not start the engine.
(There is a risk of carbon monoxide poisoning.)
■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please stop running. (It may lead to an accident.)
■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
 (There is a risk of injury vehicle collapsed while working.)
■ Inspection, maintenance, the instruction manual or, inspection methods such as service manuals, to protect the way, should be done
 correctly.(unsuitable inspection and maintenance, there is a risk that result to an accident.)
■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged parts to avoid possible to reuse
 the parts.(There is a risk that lead to accidents Continued use.)
■ The engine and exhaust system are hot while the engine is running or for a while even the engine is stopped.Never place dangerous or
 flammable materials such as gasoline near working area. (May caused fire.)
◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products in
 racing and the like.
◎ Keep this manual stored until this product is discarded.
2020.9.29
02-0-0205 (Black paint)
02-0-0273 (Silver paint)
CONTACT Address : 3-5-6 Nishikiorihigashi Tondabayashi Osaka JAPAN
TEL: +8-72-25-357 FAX:+8-72-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)
02-0-0205,0273
Adaptation model Monkey 25 (JB02-00000 ~ )
/6

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Summary of Contents for Takegawa 02-01-0205

  • Page 1 ※ By connecting our bore-up cylinder (oil outlet equipped model) and oil line hose kit (00-07-0095: optional), the oil through the oil  element can flow to the cylinder head. ・Clutch cover for stock clutch or Takegawa slipper clutch.  In addition, it is possible to upgrade to a clutch cover that supports heavey dutey clutches (wet or dry) by installing optional items.
  • Page 2 Product content Spare 2020.9.29 02-0-0205,0273...
  • Page 3 Product content Number Product content Quantity Item Number 00-02-6208 (Black) R.crankcase cover ASSY. 00-02-0466 (Silver) Oil pot window set 00-02-003 Thermostat hole cap 00-07-0063 (with O-ring) O-ring, 5mm 00-00-085 (5 pcs) Hole cap 09-06-03 (with O-ring) O-ring, 30mm 00-0-0034 (4 pcs) Oil plug bolt 00-07-0072 (with Sealing washer) Sealing washer, 0mm...
  • Page 4: Installing The Clutch Cover

     ball bearing on the clutch lifter plate. ・Drain engine oil.  (2mm). ※ Use 0mm lifter rod for stock clutch, ・Remove the R.step holder. O-ring  2mm lifter rod for Takegawa slipper R.step holder  clutch. Pivot nut ・Attach the spacer, conical spring washer Mounting bolt  (4mm),and oil through nut to the...
  • Page 5 ■ Mounting procedure ※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are not              specifically described. ・Attach the clutch cover to the R.crankcase ・Attach the brake hose (960 mm) with hold the Fill the brake fluid  cover, install it with the Hexagon socket  adaptor(by wrench as shown), and tighten ・Remove the reservoir cap and check that...
  • Page 6 ■ Mounting procedure ※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are not              specifically described. ・Set color  and color 2 on the back side ● When installing an oil hose to the Caution  of the R.step holder.
  • Page 7  It should be noted, In the case of parts that can not be separately shipment,  please order a set part number. CONTACT Address : 3-5-6 Nishikiorihigashi Tondabayashi Osaka JAPAN TEL: +8-72-25-357 FAX:+8-72-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp Please contact with your name and country name provided. (Only English please) 2020.7.4...
  • Page 8 ■ Mounting procedure ※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are not              specifically described. Mount the master cylinder assembly with the UP mark on the handle bracket facing up. Tighten the flange bolts (upper/lower) with the specified torque.  ...

This manual is also suitable for:

02-01-0273Msx125Msx125sf