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Hyper S-Stage V KIT
Thank you for purchasing one of our products. Please strictly follow the following instructions in installing and using the product. Before fitting the products,
please be sure to check the contents of the kit. Should you have any questions about the product, please kindly contact your dealer.
◎ Please note that, in some cases, the illustrations and photos may vary from the actual hardware.
This product is so designed to achieve a higher compression ratio than stock engines. As for the fuel, high-octane gasoline
should always be used. In case regular gasoline is used, abnormal combusiton takes place, and the engine cannot achieve its
original performance. Moreover, it is highly likely that the piston will break down, leading to serious breakdown. Before installing,
make sure that no regular gasoline remains in the fuel tank. In case regular gasoline is remaining in the fuel tank, do replace it
with high-octane gasoline.
Please be sure to replace the spark plug with CR8HSA (NGK) or U24 FSR-U (DENSO). In the case of a non-resistive plug,
please replace with C8HSA (NGK) or U24 FS-U (DENSO).Subsequently, choose and use a right spark plug with the right level,
depending on the degree of burning of the spark plug electrode section.
The installation of this product will increase the power of your vehicle. So use of a stock sprocket will result in hard wears of
parts, not only adversely affecting the engine life, but also breaking the engine in the worst case. Please replace the sprocket
with the high-geared one.
◎ We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in
 the manual.
◎ Installation of this product requires processing of the stopper part of the throttle pipe. Moreover, please note that the processing disables the use of an
 acceleration limiter.
◎ We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the other products than
 this one after the installation and use of this product.
◎ If you make alterations to the product outside our factory, we shall be held free from any guarantee of the product.
◎ You are kindly requested not to contact us about the combination of our products with other manufactureres'.
◎ This product is designed for exclusive use in the above-mentioned types of motorcycles and frame numbers only. Please take note that this product  
 cannot be mounted on other types of motorcycles.
◎ Please install this product correctly, referring to the HONDA genuine service manual for the above-mentioned model numbers of the motorcycles.
◎Before installation, prepare tools and the like listed in page 2, and install the parts with utmost care, referring to the "Installation Procedures." In addition,
 this instruction munual as well as HONDA's service manual is prepared with those in mind who have basic technical skills and knowledge. So,it is   
 advisable that those who do not have such tools, or skills or knowledge contact a technically reliable specialist shop for installation.
◎The supplied cylinder and cylinder head gasket differ from genuine ones in thickness. Please take note, these parts cannot be used in combination with
 other manufacturers' parts as well as genuine parts. And please use our parts for repairs.
◎ A stock carburetor will interfere with the supplied cylinder. So, please process the interefering part in case you install a stock carburetor.
◎ Bolts, nuts, and dowel pins will be reused. However, be sure to replace worn-down or sevrely-damaged ones with new ones.
◎ You cannot run the motorcycle in the rain with kit's filter installed. Otherwise, it could cause the engine trouble.
The following show the envisioned possibility of injuries and damages to human bodies as a result of conduct disregarding the following cautions
CAUTION
・Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)
・Prepare right tools for the work, and do the work in the proper and right way.(Otherwise, improper work could cause breakage of parts or injuries to  
 yourself.)
・Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque. (Otherwise, improper torque may result in the breakage
 or coming off of bolts and nuts.)
・As some products and frames have sharp-pointed or protruding portions, please work with your hands protected. (Otherwise, you will suffer injuries.)
・Before riding, always check every section for slack in parts like screws. If you find slack ones, screw them securely up to the specified torque.
 (Or improper torque may cause parts to come off.)
 ※ Be sure to retighten the cylinder head to the specified torque.
・Please replace gaskets and packings with new ones withoutfail. Check carefully those parts to be reused, and in case wear or damage is detected,  
 always replace them with new ones.
The following show the envisioned possibility of human death or serious injuries as a result of conduct disregarding the following cautions
WARNING
・ Always drive the engine in a well-ventilated place, and do not switch the engine on in an airtight place. (Otherwise, you will suffer from carbon monoxide
 poisoning. )
・When you notice something abnormal with your motorcycle while riding down a road, stop riding immediately and park your motorcyle in a safe place.
 (Otherwise, the abnormaility could lead to an accident.)
・ Before doing work, place the motorcycle on level ground to stablize the position of your motorcycle for safety's sake. (Otherwise, your motorcycle could
 fall down and injure you while you are working.)
・Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual. (Improper checking or  
 maintence could lead to an accident.)
・If you find damaged parts when checking and performing maintenance, do not use these parts any longer, and replace them with new ones.
 The continued use of these damaged parts as they are could lead to an accident.)
・Since gasoline is very ignitable, keep everything that may fire away. Also, since vaporized accumulation of gasoline has a explosion hazard, keep
 well-ventilated place to work on.
Cautions about fuel to use
Cautions about spark plug
Cautions about sprocket
Read the instructions carefully before installation
 
Instruction Manual
Item No.
01―05―3106 (Paper-type filter)
01―05―3108 (Sponge-type filter)
‑ 1 ‑
 Frame No.
Applicable to
:AE03-1400001 〜
CRF50F
:AE03-1000001 〜
XR50R
Nov./14/ 11

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Summary of Contents for Takegawa Hyper S-stage

  • Page 1 Hyper S-Stage V KIT   Instruction Manual Item No.  Frame No. Applicable to 01―05―3106 (Paper-type filter) :AE03-1400001 〜 CRF50F 01―05―3108 (Sponge-type filter) :AE03-1000001 〜 XR50R Thank you for purchasing one of our products. Please strictly follow the following instructions in installing and using the product. Before fitting the products, please be sure to check the contents of the kit.
  • Page 2 ◎ Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the product specifications and prices  are subject to change without prior notice. ◎ This manual should be retained for future reference. Lesson ◇ Usually, bolts and nuts are loosened by counterclockwise turn, and tightened by clockwise turn. ◇...
  • Page 3 Nov./14/ 11 ‑ 3 ‑...
  • Page 4 2.Carburetor Removal 3.Muffler Removal Stock Parts Removal 1.Exterior Parts Removal A seat / shroud / Trim clip rear fender assembly Screw ◇Remove two nuts in the exhaust pipe. ◇Remove carburetor’s top cap, and then take the throttle  Tool to use: Bolts  valve out from the carburetor.
  • Page 5 9.Cam Sprocket Removal 13.Cylinder Removal Guide roller bolt Notch Side bolt ◇Loosen the cylinder’s guide roller bolt and the side bolt Marked “O”  between the cylinder and the crankcase. ◇Remove the piston pin, turning it in the direction in   ◇Remove the already-loosened guide roller bolt and the  which the piston pin circlip has already been removed.
  • Page 6 Cautions to observe when S - Stage Kit installing an aluminum cylinder Exhaust mark Installation Due to the misalignment of the R and 1.Piston Installation L crankcases and for other reasons, there may be interferance in sleeve hole of the crankcase’s mating sur- face, “O”...
  • Page 7 ◇Install stock cam’s dowel pin to kit’s cam. Cylinder head ◇To install the cylinder, press it little by little with cover gasket  fingers carefully so the piston ring -end gap will not ◇Install a cylinder side bolt. (Temporarily tighten it just  get out of position.
  • Page 8 6.Tappet Clearance Adjustment Very difficult work. Do your best! Notch Wipe off after tightening, ◇After tappet adjustment, turn the flywheel since a little oil comes out. ◇Install the head side bolt. Fully tighten the guide roller  counterclockwise two times by hand, and then align  bolt and cylinder side bolt which were temporarily  ...
  • Page 9 10.Front Fender Installation Float pin ※Take note that the float pin will easily come off. ◇Remove the stock throttle cable from the lower throttle Jet holder  housing. Main jet ◇Install the front fender with three bolts.  Tool to use:  10 mm socket  Extension bar (small) 11.Throttle Cable Installation ◇...
  • Page 10 ◇Placing the throttle valve notch in the direction of the ◇Install a band to the air filter and insert it into the TEL : 81-721-25-1357 FAX : 81-721-24-5059 URL : http://www.takegawa.co.jp  throttle stop screw, put it in the carburetor to fix it.