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Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General
QUEENSLAND URBAN UTILITIES
QUU CONTRACT NO: C112-022
LUGGAGE POINT STP/LUGGAGE POINT
OPERATION & MAINTENANCE MANUAL
QUEENSLAND UTILITIES
AUTHORITY
LUGGAGE POINT
BRISBANE, QLD, AUSTRALIA
Operation & Maintenance
Manual
Aqua-Screen
1800x4300x6
Serial No's. ASC-013-187, ASC-013-188, ASC-013-189
ASC-013-190, ASC-013-191, ASC-013-192
ASC-013-193, ASC-013-013-194
ANDRITZ
Separation, Inc.
Job No: C-12-816645-539
IMPORTANT!
This manual should be read in its entirety before attempting to install, operate, or repair the equipment
supplied by ANDRITZ. At least one copy must be kept in the area of equipment installation and be available
to operators and maintenance personnel. Failure to follow the instructions contained herein could result in
invalidation of warranties or injury to personnel.
This manual is the confidential and proprietary information of ANDRITZ Separation, Inc. Any party accepting
receipt of this manual does so on the express understanding and agreement that it will neither copy,
reproduce, disclose to third parties, nor use this manual for any purposes other than those expressly agreed
to by ANDRITZ Separation in writing. Such party also agrees to indemnify ANDRITZ Separation against any
losses or damages suffered by ANDRITZ Separation, Inc. as a result of such parties' improper reproduction,
disclosure, or use of this manual.
Q-Pulse Id: TMS579
Active: 13/12/2013
Page 1 of 316

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Summary of Contents for Andritz Aqua-Screen ASC-013-187

  • Page 1 This manual should be read in its entirety before attempting to install, operate, or repair the equipment supplied by ANDRITZ. At least one copy must be kept in the area of equipment installation and be available to operators and maintenance personnel. Failure to follow the instructions contained herein could result in invalidation of warranties or injury to personnel.
  • Page 2 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL DIRECTORY OF PARTIES TO THE PROJECT END USER/OWNER QUEENSLAND UTILITIES AUTHORITY Contact: Warren Henderson...
  • Page 3 It is the responsibility of the contractor, the installer, and the owner to maintain and operate the equipment supplied by ANDRITZ in such a manner as to comply with the laws concerning occupational safety and health, as well as with all national, state, and local laws and ordinances.
  • Page 4 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL LIMITED WARRANTY MATERIAL AND WORKMANSHIP a. Seller warrants to Buyer that the Products will be delivered free from defects in material and workmanship.
  • Page 5: Table Of Contents

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TABLE OF CONTENTS Chapter 1: Equipment Description and Design Criteria .......... 1-1 Equipment Description ..............
  • Page 6 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TABLE OF CONTENTS (cont) Chapter 3: Equipment Operation ................3-1 Safety Instructions for Equipment Operation ........3-1 ®...
  • Page 7 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TABLE OF CONTENTS (cont) Chapter 5: Spare Parts ..................5-1 Spare Parts Service ............... 5-1 Andritz Direct Return Policy ............
  • Page 8 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL LIST OF FIGURES Fig. No. Title Page ® The Aqua-Screen in the Channel ............. 1-2 ®...
  • Page 9 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL LIST OF TABLES Table. No. Title Page General Maintenance Guidelines for the Aqua-Screen® ......4-2 Maintenance Schedule for the Aqua-Screen®...
  • Page 10: Chapter 1: Equipment Description And Design Criteria

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 1: Equipment Description and Design Criteria Q-Pulse Id: TMS579 Active: 13/12/2013 Page 10 of 316...
  • Page 11: Equipment Description

    1.1.1 General Description of the Aqua-Screen® The Andritz Aqua-Screen® is a continuous perforated plate system designed to extract solids from all types of channels. Flow capacity depends on screen width, perforation size, the open area of the perforated panels, and the upstream level in the channel. Each screen is designed to suit prevailing hydraulic conditions and can be operated manually, on a timer, or in fully automatic mode with level controls.
  • Page 12 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Figure 1-1. The Aqua-Screen® in the Channel Chp1DesignCriteria.doc DRAFT: A 23-Jul-13 Page 2 of 10...
  • Page 13: Technical Specifications

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TECHNICAL SPECIFICATIONS ® The Aqua-Screen has been designed to the following process specifications:...
  • Page 14: Scope Of Supply

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL SCOPE OF SUPPLY Item Quantity Model # Description ® ASCI 1800x4300x6 Aqua-Screen...
  • Page 15: Equipment Characteristics

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL EQUIPMENT CHARACTERISTICS ® AQUA-SCREEN 1800 x 4300 x 6mm Width (nominal) 2,000 mm...
  • Page 16: Aqua-Screen ® Chain Data

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL AQUA-SCREEN CHAIN DATA ® 1. Roller Material 403 Stainless Steel ASTM Standard number A167-89...
  • Page 17: Motor Drive Lists

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL MOTOR DRIVE LISTS 1.7.1 Aqua-Screen Drives ® ® AQUA-SCREEN MAIN DRIVE GEAR MOTOR: LEFT-HAND UNIT...
  • Page 18: Control System Description (Preliminary)

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL CONTROL SYSTEM DESCRIPTION (PRELIMINARY) Typical for all 8 Aqua-Screens ® The Aqua-Screens are supplied with a NEMA 7 Local Control Panel (LCP).
  • Page 19 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL MAJOR COMPONENT LIST (PRELIMINARY) Typical for 8 Aqua-Screens. ITEM COMPONENT MANUFACTURER PART...
  • Page 20: Bolt/Torque Chart

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 1.10 BOLT/TORQUE CHART Use the following chart and the drawings in the Parts Manual, Chapter 5, when installing or ®...
  • Page 21: Chapter 2: Installation And Setup

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 2: Installation and Setup Q-Pulse Id: TMS579 Active: 13/12/2013 Page 21 of 316...
  • Page 22: Safety Instructions For Aqua-Screen® Installation

    INSTALLATION AND SETUP SAFETY INSTRUCTIONS FOR AQUA-SCREEN® INSTALLATION The installation of the ANDRITZ Aqua-Screen® Wet Separation System must be carried out with attention to all details given in this chapter. It is imperative that all safety measures be taken when moving and placing the machines, including, but not limited to, the following: ...
  • Page 23: Aqua-Screen ® Storage Instructions

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL AQUA-SCREEN STORAGE INSTRUCTIONS ® ® When the Aqua-Screen is stored for any length of time, ANDRITZ recommends the following instructions: ®...
  • Page 24 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ® Figure 2-1. Aqua-Screen Unloading Procedure CAUTION: Always use the spreader beam when lifting. All cable slings and shackles must be selected to handle the weight of the machine.
  • Page 25 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ® Once the Aqua-Screen has been removed from the truck and placed on the ground, remove the spreader bar (see side illustration) and re-rig the unit for an overhead lift.
  • Page 26 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ® Lift the Aqua-Screen into the building, positioning it above the channel. Guide it into the channel.
  • Page 27: Connecting The Geared Main Drive Motor

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL To set up the remaining equipment, use the following procedures: 1. Attach the motors for the main drive and brush drives (procedure in § 4.3.6 and 4.3.7).
  • Page 28 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 10. Snug down a first set of three bolts located at the corners of an equilateral triangle (for example: bolts in positions 1-5-9 of figure 2-5).
  • Page 29: Connecting The Washing Spray Pipe To The Aqua-Screen

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL CAUTION: Avoid turning the screen in the opposite direction. The bristles of the foot brush could enter the holes of the perforated plates and jam the screen and pull bristles from the brush itself, leaving a bald brush.
  • Page 30: Electrical Connections To The Aqua-Screen

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL CAUTION: In the event of hard frost (< 0°C), make sure that the effluent does not ®...
  • Page 31 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp2InstallSetUp.doc DRAFT: A 23-Jul-13 Page 10 of 10 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 32: Chapter 3: Equipment Operation

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 3: Equipment Operation Q-Pulse Id: TMS579 Active: 13/12/2013 Page 32 of 316...
  • Page 33: Safety Instructions For Equipment Operation

    EQUIPMENT OPERATION SAFETY INSTRUCTIONS FOR EQUIPMENT OPERATION Caution should be exercised in all aspects of system operation. Safeguards against potentially hazardous situations have been provided by ANDRITZ, but common sense is the operator's best protection. ® These are the most important safety instructions for operating the Aqua-Screen 1.
  • Page 34: Tsubaki Shock Relay Setup Procedure

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 6. Start the waste conveying system downstream from the Aqua-Screen®. 7. Introduce the water into the channel progressively, preferably from downstream. A sudden rush of water can cause irreparable damage (breaking of the fixing bolts, displacement of the Aqua- ®...
  • Page 35 Rule #2 — Each relay must be set individually to its motor. Rule #3 — When a motor is replaced, its shock relay must be reset. Rule #4 — If you don’t understand or the shock relay does not work after setup, call ANDRITZ immediately.
  • Page 36 SHOCK CURRENT Note: If the light blinks for 5 seconds, the relay will trip and the alarm will sound. 4. Set to 0 seconds. Make sure the motor will run. If it does not, call ANDRITZ SHOCK TIME immediately Chp3Operation.doc...
  • Page 37: Aqua-Screen ® Sequence Of Operation

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 3.2.2 Aqua-Screen Sequence of Operation ® ® To start up the Aqua-Screen , follow this procedure: 1.
  • Page 38: Troubleshooting For The Aqua-Screen

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 3.2.3 Troubleshooting for the Aqua-Screen ® Manual Mode: 1. Turn the main isolator and drive isolator on.
  • Page 39 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Shower Water Will Not Spray 1) Make sure that water is filtered to 200 microns.
  • Page 40: Aqua-Screen ® Troubleshooting Checklist

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 3.2.4 Aqua-Screen Troubleshooting Checklist ® Symptom Inspection Action Vibration or hammering Check guides and sprockets for obstructions See ¶ 4.2.5 for screen chain...
  • Page 41 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Symptom Inspection Action System will not run Check for incoming power at remote control...
  • Page 42 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp3Operation.doc DRAFT: A 23-Jul-13 Page 10 of 10 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 43: Chapter 4: Equipment Maintenance

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 4: Equipment Maintenance Q-Pulse Id: TMS579 Active: 13/12/2013 Page 43 of 316...
  • Page 44: Safety Instructions For Maintenance Work

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL CHAPTER 4 EQUIPMENT MAINTENANCE SAFETY INSTRUCTIONS FOR MAINTENANCE WORK For safety reasons, as well as for operating efficiency, personnel responsible for maintaining the ®...
  • Page 45: Maintenance Schedule Summary

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TABLE 4-1. GENERAL MAINTENANCE GUIDELINES FOR THE AQUA-SCREEN ® Weekly: Check for…...
  • Page 46: Aqua-Screen ® Housekeeping

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ® CAUTION: Isolate the Aqua-Screen from the plant electrical system before performing maintenance to avoid injuries associated with an unexpected power-on of the ®...
  • Page 47: Aqua-Screen ® Chain Wear

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.2.4 Aqua-Screen Chain Wear ® Check the wear of the screen chains routinely. This can be done easily by removing the inspection plates and measuring the pitch of the chain.
  • Page 48 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ® Figure 4-1. Aqua-Screen Chain Tensioning Diagram To tighten the chain, adjust the takeup screws on the drive shaft bearings. Adjust the takeup screws until the tension is correct and both bearings are aligned with one another.
  • Page 49: Adjusting The Rotary Washing Brush

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ® CAUTION: The takeup bearings must be aligned on both sides of the Aqua-Screen so that the perforated screen panel plates and chain run correctly.
  • Page 50 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Figure 4-2. Rotary Washing Brush Adjustment Chp4Maintenance.doc DRAFT: A 23-Jul-13 Page 7 of 36...
  • Page 51: Adjusting The Upper Seal

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.2.7 Adjusting the Upper Seal The upper seal is adjusted to compensate for normal wear and tear that erodes the seal material.
  • Page 52: Adjusting The Lower Seal

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.2.8 Adjusting the Lower Seal The lower seal is adjusted to compensate for normal wear and tear that erodes the seal material.
  • Page 53: Aqua-Screen ® Lubrication

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.2.9 Aqua-Screen Lubrication ® The main gear and brush drive reducers are sealed for life and requires no lubrication. The main drive secondary reducer is supplied with the recommended lubricant, and the blind plug is left in place for shipping purposes.
  • Page 54: Aqua-Screen® Lubrication Schedule

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.2.11 Aqua-Screen® Lubrication Schedule TABLE 4-4 MANUAL LUBRICATION SCHEDULE EQUIPMENT FREQUENCY LUBRICATION...
  • Page 55: Aqua-Screen ® Corrective Maintenance And Repair

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL AQUA-SCREEN CORRECTIVE MAINTENANCE AND REPAIR ® CAUTION: Before beginning any maintenance or replacement of parts, switch off and lock out all-electrical power in accordance with local plant standards and procedures.
  • Page 56: Replacing Chain Links

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL To mount a new perforated screen panel and seal plate, reverse the procedure and do the following.
  • Page 57 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Figure 4-6. Securing Holes for Chain Link Replacement 4. Secure the perforated screen panel plate with a suitable restraint (such as steel wire) to prevent it from falling into the Aqua-Screen®...
  • Page 58: Replacement Of Flexible Seals

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL To reassemble, follow this procedure. New bolts are needed to complete reassembly.
  • Page 59 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Replacing the Upper Seal: 1. Drain channel. ® 2. Remove grit and solids from the base of the Aqua-Screen 3.
  • Page 60 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4. Use Loctite 262 and primer N7669 on the bolts before reinserting them. Allow the Loctite 262 to cure 20 to 30 minutes for temperatures above 21ºC.
  • Page 61 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Use the following procedure to reassemble the lower seal (see figure 4-9): 1.
  • Page 62 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL To replace the foot brush and foot brush seal, use the following procedure: 1.
  • Page 63: Replacing The Shower Nozzles

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.3.4 Replacing the Shower Nozzles From time to time it will be necessary to replace the shower nozzles on the spray bar. Basically, you will remove the spray nozzle header, remove any worn nozzles, replace the nozzles, and reinstall the header.
  • Page 64: Replacing The Rotary Washing Brush

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.3.5 Replacing the Rotary Washing Brush The rotary washing brushes wear out over time and need to be replaced. Basically, you will work through the inspection door to remove the brush assembly and replace brush rings and spacers as needed.
  • Page 65 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 8. Replace the geared motor on the brush drive shaft. 9. Screw down the bolts on the torque arm. Use care with the torque arm to avoid any misalignment.
  • Page 66: Replacing The Main Drive (Gear Box)

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.3.6 Replacing the Main Drive (Gear Box) CAUTION: Switch off and lock out/tag out the electrical switches of the two motors.
  • Page 67 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 12. Mount the shrink disk to the gear unit shaft after lightly lubricating its entire outer surface.
  • Page 68: Replacing The Rotary Washing Brush Drive (Gear Box)

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.3.7 Replacing the Rotary Washing Brush Drive (Gear Box) CAUTION: Switch off and lock out/tag out the electrical switches of the two motors.
  • Page 69 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Figure 4-15. Removing the Torque Bushing 5. Slide the geared motor toward you along the brush drive shaft to remove it.
  • Page 70 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TORQUE ARM SAFETY COVER M8 BOLT TORQUE ARM Figure 4-16. Disconnecting the Torque Arm from the Brush Drive Figure 4-17.
  • Page 71 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Refer to figure 4-18 and use the following procedure to replace the brush drive:...
  • Page 72 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Refer to figure 4-19. Position the support bushing (2) on the machine shaft (7).
  • Page 73 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Refer to Figure 4-20. Secure the support bushing with the clamping ring (3).
  • Page 74 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Refer to figure 4-21. Slide the gear box (1) on the machine shaft until it stops against the support bushing.
  • Page 75: Inspection For Wear

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 4.3.8 Inspection for Wear Drive Shaft: After six months of operation, inspect the drive sprocket teeth for wear. Refer to Figure 4-22.
  • Page 76 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chain Rails: After six months of operation, inspect the chain rails for wear. Refer to Figure 4-24.
  • Page 77 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Upper Side Seal Strip: Refer to Figure 4-25. After six months of operation, check the wear thickness (WS) of the seal strip.
  • Page 78: Maintenance Summary Form For The Aqua-Screen

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL MAINTENANCE SUMMARY FORM FOR THE AQUA-SCREEN ® PROJECT NO. 816645 1. EQUIPMENT ITEM ASCI 1800 x 4300 x 6 Andritz Separation Inc.
  • Page 79 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL 8. LUBRICANT LIST Chevron Mobil Shell Union 76 Equal Symbol Texaco Albida PP Grease A —...
  • Page 80: Chapter 5: Spare Parts

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 5: Spare Parts Q-Pulse Id: TMS579 Active: 13/12/2013 Page 80 of 316...
  • Page 81: Spare Parts Service

    OPERATION & MAINTENANCE MANUAL CHAPTER 5 SPARE PARTS This chapter contains a separate part manual for each of the components supplied by ANDRITZ. Each parts manual includes drawings, parts lists, the drive motor specification (where applicable), and a list of recommended sparts parts.
  • Page 82 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-02 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5Parts.doc DRAFT: A 23-Jul-13 Page 2 of 2 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 83 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS MANUAL AQUA-SCREEN 1800 x 4300 x 6 ® LEFT AND RIGHT HAND MACHINES JOB NO.
  • Page 84 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 2 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 85 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL TABLE OF CONTENTS Part No. Drawing No. Description Page M816645-1 AQUA-SCREEN GENERAL ARRANGEMENT...
  • Page 86 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 4 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 87 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION M816645-1 AQUA-SCREEN GENERAL ASSEMBLY ITEM NO.
  • Page 88 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 6 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 89 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157388 M816645-2-LH AQUA-SCREEN TOP ASSEMBLY, LEFT SIDE ITEM NO.
  • Page 90 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 8 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 91 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157389 M816645-2-RH AQUA-SCREEN TOP ASSEMBLY, RIGHT SIDE ITEM NO.
  • Page 92 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 10 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 93 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300155249 (LH) FRAME ASSEMBLY, LEFT SIDE...
  • Page 94 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 12 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 95 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300156633 505908856 COVER ASSEMBLY, LEFT & RIGHT SIDES ITEM NO.
  • Page 96 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 14 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 97 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300156761 505908858 DISCHARGE COVER ASSEMBLY, LEFT & RIGHT ITEM NO.
  • Page 98 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 16 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 99 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157071 DMM28721-14 DRIVE ASSEMBLY, LEFT SIDE ITEM NO.
  • Page 100 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 18 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 101 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157072 DMM28721-14 DRIVE ASSEMBLY, RIGHT SIDE ITEM NO.
  • Page 102 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 20 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 103 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300155901 505902953 SCREEN PANEL ASSEMBLY, LEFT & RIGHT SIDES...
  • Page 104 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 22 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 105: Table. No

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157075 DMM32811-14 WASHING BRUSH ASSEMBLY, LEFT SIDE...
  • Page 106 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 24 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 107 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157076 DMM32811-14 WASHING BRUSH ASSEMBLY, RIGHT SIDE...
  • Page 108 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 26 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 109 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157196 DMM34182 SHOWER ASSEMBLY LEFT SIDE ITEM NO.
  • Page 110 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 28 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 111 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157198 DMM34183-14-LH SPRAY BAR ASSEMBLY, LEFT SIDE ITEM NO.
  • Page 112 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 30 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 113 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157197 DMM34182 SHOWER ASSEMBLY RIGHT SIDE ITEM NO.
  • Page 114 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 32 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 115 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300157199 DMM34183-14-RH SPRAY BAR ASSEMBLY, RIGHT SIDE ITEM NO.
  • Page 116 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 34 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 117 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300158327 505916565 CHAIN RAIL ASSEMBLY, LEFT & RIGHT SIDES ITEM NO.
  • Page 118 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 36 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 119 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION SUPPORT BRACKET ASSEMBLY, PIVOTING – LEFT &...
  • Page 120 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 38 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 121 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300158556 505917580 SUPPORT BRACKET ASSEMBLY, RISER ITEM NO.
  • Page 122 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 40 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 123 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 300158592 505917579 SEAL ASSEMBLY, LEFT & RIGHT SIDES ITEM NO.
  • Page 124 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 42 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 125 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PARTS LIST PART NUMBER DRAWING NUMBER DESCRIPTION 131677592 DMM20135 TAGGING DETAILS, LEFT & RIGHT SIDES ITEM NO.
  • Page 126 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp5PartsManual.doc DRAFT: A 23-Jul-13 Page 44 of 46 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 127 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL DRIVE LIST ® AQUA-SCREEN MAIN DRIVE GEAR MOTOR: LEFT-HAND UNIT Baldor CECP83661T-4-M15B...
  • Page 128 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL RECOMMENDED SPARE PARTS Quantities are per machine, left and right DESCRIPTION PART NO.
  • Page 129: Chapter 6: Drawings

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 6: Drawings Q-Pulse Id: TMS579 Active: 13/12/2013 Page 129 of 316...
  • Page 130: Project Mechanical Drawings

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL CHAPTER 6 DRAWINGS AND DATA PROJECT MECHANICAL DRAWINGS The following mechanical drawings are included in this manual:...
  • Page 131 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp6ProjectData.doc DRAFT: A 23-Jul-13 Page 2 of 6 Q-Pulse Id: TMS579 Active: 13/12/2013...
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  • Page 134 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General NAME SIGNATURE DATE QUEENSLAND URBAN UTILITIES DELEGATE (AUTHORISED FOR 12 MONTHS FROM DATE SHOWN) Q-Pulse Id: TMS579 Active: 13/12/2013 Page 134 of 316...
  • Page 135 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 135 of 316...
  • Page 136: Project Electrical Drawings

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL PROJECT ELECTRICAL DRAWINGS The following electrical drawings are included in this manual:...
  • Page 137 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp6ProjectData.doc DRAFT: A 23-Jul-13 Page 4 of 6 Q-Pulse Id: TMS579 Active: 13/12/2013...
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  • Page 139 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 139 of 316...
  • Page 140: Electrical Cutsheets

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL ELECTRICAL CUTSHEETS Chp6ProjectData.doc DRAFT: A 23-Jul-13 Page 5 of 6 Q-Pulse Id: TMS579...
  • Page 141 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp6ProjectData.doc DRAFT: A 23-Jul-13 Page 6 of 6 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 142 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF INSTRUMENT HOUSING EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF XCE: Explosionproof Control Enclosures XCEX: Flameproof Control Enclosures XCEQ: Explosionproof Quad-Lead Control Enclosures XJF: Explosionproof Junction Boxes Adalet NEMA 7/9 XCE series and XJF enclosures are used in the installation of electrical/electronic components for control, measurement or monitoring ap- plications in hazardous environments.
  • Page 143 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF CERTIFICATIONS XJF SERIES Certifications . Class.I,.Groups.B*,C,D . UL.1203 . Class.II,.Groups.E,F,G . CSA.C22.2.No..25.&.30 LISTED 437S . TYPE.4.(w/N4.suffix) . UL.50 . IP.40.without.gasket . IP.66.with.gasket *N4.suffix.may.affect.Group.B.approval,.consult.factory.
  • Page 144 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF DESIGN OPTION DETAILS Three Materials Available: HINGE SETS MOUNTING PANS Steel: (XSM).Galvanized.12.gauge.steel.plate..The.catalog.number. Made.of.extruded.aluminum.alloy.consisting.. includes.the.steel.mounting.pan.complete.with.1/4".high.spacers. of.two.sections,.female.and.male.(with.stainless.steel.pin).and.four. and.stainless.steel.mounting.screws. stainless.steel.hex.head.bolts..Designed.to.allow.right.or.left.hand. removable.or.non-removable.installation. Aluminum: (XSA).Consult.factory.for.availability. Unless.specified,.left.hand.removable.hinge.installation.will.be. Phenolic: (XSB).A.special.phenolic.laminated.material.that.has. furnished.by.factory.when.hinged.enclosures.are.ordered. high.mechanical.and.dielectric.strength..It.is.excellent.for.mounting. NOTES 1...Catalog.numbers.represent.complete.hinge.sets.necessary.for...
  • Page 145 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF ENCLOSURE PANS AND HINGES Steel Mounting Lug Mtg. XCE/XJF Inside Nom. Dimensions Usable Overall Dimensions Ship Pan Catalog # Nom. Dimensions Hinge...
  • Page 146 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Customer Design Sheets Cover Layout CENELEC (ATEX)/IEC DEMKO U Cert. REF. DS483 UL APPROVED REF. DS361 & B301 CSA APPROVED REF. DS327 & B301...
  • Page 147 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Customer Design Sheets Box Layout ATEX (CENELEC)/IEC MTG. PANS DEMKO U Cert. XSA PAN XSB PAN REF. DS483 XSM PAN UL APPROVED HINGES REF.
  • Page 148 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Cover & Sidewall Area COVER FLAT CONDUIT - SIDEWALL BACKWALL Enclosure Series CONDUIT BACKWALL AREA 041604 2 1/8 14 1/8 2 11/16...
  • Page 149 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Minimum Spacing for Operators in Covers STANDARD OPERATORS MINIATURE OPERATORS COVER WALL Spacing Spacing Catalog # Max # Max Rows Max Per Row...
  • Page 150 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Conduit Drilling and Tapping Guidelines When drilling & tapping enclosures for conduit, proper installation requires compliance with the following: 1...Must.be.tapped.with.at.least.5.full.NPT.threads.in.enclosure.back.or.sides.only;.min..1/2".conduit.size.for XJF.and.XCE.series. 2...Depth.of.NPT.holes.must.be.plus.1/2.turn.min..to.plus.2.turns.max..past.standard.NPT.plug.gage.notch.
  • Page 151 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Auxiliary Device Drilling & Tapping Guidelines Spacing For Auxiliary Devices Installed in Box Walls Of Control Panel Enclosures Used In Hazardous Locations...
  • Page 152 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General EXPLOSIONPROOF ENCLOSURES XCE SERIES & XJF Auxiliary Device Drilling & Tapping Guidelines Spacing For Auxiliary Devices Installed in Box Walls Of Control Panel Enclosures Used In Hazardous Locations...
  • Page 153 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Bulletin 800H Hazardous Location Push Buttons Product Selection 3-Position Selector Switch Units, Non-Illuminated Standard Knob Operator Knob Lever Operator Metal Wing Lever Operator Cat. No. 800H-JP2KB7AXXX Cat. No. 800H-JP17KB7AXXX Cat.
  • Page 154 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Bulletin 800H Hazardous Location Push Buttons Product Selection Assembled Bases (for Field Assembly and Custom Stations) Enclosure Covers — See enclosure cover tables for a complete listing of covers for these bases.
  • Page 155 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Bulletin 800H Hazardous Location Push Buttons Product Selection Covers, Lever Type Actuator Note: Lever type covers are furnished without contact blocks. Legend plate for half lever is STOP; full lever momentary and maintained is a START-STOP.
  • Page 156 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Bulletin 800H Hazardous Location Push Buttons Product Selection 2-Position Push-Pull Units, Non-Illuminated 2-Position Push-Pull Cat. No. 800H-FPX6A5 Operator Position Maintained Maintained Push-Pull Button Cat. No. Contact Type Color N.C.L.B.
  • Page 157 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General SAFCON www.ustsubaki.com Shock Relay Pioneered by Tsubaki, the Shock Relay protects your equipment against unexpected shock loads, overloads, and underloads before damage occurs. Shock Relay protects the mechanical...
  • Page 158 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General SAFCON www.ustsubaki.com TSBED SERIES Designed to work with inverters. Digital display. Built- in tamper-proof cover and built-in test button. Choose 0.00 2.77H x 2.20W x 3.04D between self-holding output relay and automatic reset.
  • Page 159 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Tsubaki: The choice for overload protection and safety MODEL SIZE AMPERAGE START TIME SHOCK TIME OUTPUT MOUNTING RANGE RANGE RANGE CONTACT RATING TSBED 0.2 ~ 2.4A 0.2 ~ 10s 0.2 ~ 5.0s...
  • Page 160 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Technical Specifications Ultra 3 Ultra 5 Relay contacts: 3 form C (SPDT) 5A, 240V ac 5 form C (SPDT) 5A, 240V ac Outside dimensions (wall mount): 7.6 x 6.1 x 4.0 inches 9.4 x 7.2 x 4.6 inches.
  • Page 161 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General All in One: * Level and Volume Measurement * Advanced Pump Control * Differential Level and Control * Open Channel Flow Ultra 3 & Ultra 5 non-contacting ultrasonic level...
  • Page 162 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Ultra 3 Level (Vanguard 90) Perfect for a diverse range of level measurement applications found in food, pharmaceutical, chemical, power generation and many more industries. In level measurement configuration, Ultra 3 has three control relays and a measurement range from 125mm to 40m.
  • Page 163 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Functions Q-Pulse Id: TMS579 Active: 13/12/2013 Page 163 of 316...
  • Page 164 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General P P U L S A R u l t r a PULSAR Process Measurement Standard, short, medium and long range dB transducers Continued innovative design has led to the dB range of transducers being quite ulike anything seen in ultrasonic level measurement before.
  • Page 165 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General PULSAR ultra dB transducers Technical Specification: Data applicable to all transducers -40ºC to +90ºC (Hazardous area versions +75ºC max) Operating temperature range Hazardous area approval Standard ATEX EEx m II T6 or optional EEx ia T6 (FM approved available) Ingress protection (IP) rating IP68 to BS EN 60068-2-17 : 1995 &...
  • Page 166: Chapter 7: Motor Drive Data

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Chapter 7: Motor Drive Data Q-Pulse Id: TMS579 Active: 13/12/2013 Page 166 of 316...
  • Page 167: Queensland Urban Utilities Luggage Point Stp/Luggage Point

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL CHAPTER 7 MOTOR DRIVE DATA The following data is included in this section:...
  • Page 168 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General QUEENSLAND URBAN UTILITIES QUU CONTRACT NO: C1112-022 LUGGAGE POINT STP/LUGGAGE POINT OPERATION & MAINTENANCE MANUAL Chp7MotorDriveData.doc DRAFT: A 23-Jul-13 Page 2 of 2 Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 169 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Integral Horsepower AC Induction Motors Installation & Operating Manual 2/09 MN400 Q-Pulse Id: TMS579 Active: 13/12/2013 Page 169 of 316...
  • Page 170 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Any trademarks used in this manual are the property of their respective owners. Q-Pulse Id: TMS579 Active: 13/12/2013 Page 170 of 316...
  • Page 171 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Table of Contents Section 1 General Information ................
  • Page 172: General Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information ii Table of Contents MN400 Q-Pulse Id: TMS579 Active: 13/12/2013 Page 172 of 316...
  • Page 173: Overview

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements.
  • Page 174: Safety Notice

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information Safety Notice Continued WARNING: UL Listed motors must only be serviced by UL Approved Authorized Baldor Service Centers if these motors are to be returned to a hazardous and/or explosive atmosphere.
  • Page 175: Storage

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 4. If the motor must be mounted to a plate with the driven equipment such as pump, compressor etc., it may not be possible to lift the motor alone. For this case, the assembly should be lifted by a sling around the mounting base.
  • Page 176: Removal From Storage

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5. Motors with anti−friction bearings are to be greased at the time of going into extended storage with periodic service as follows: a. Motors marked “Do Not Lubricate” on the nameplate do not need to be greased before or during storage.
  • Page 177: Installation & Operation

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. When other devices are coupled to the motor shaft, be sure to install protective devices to prevent future accidents.
  • Page 178: Doweling & Bolting

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet into the foundation. This will maintain the correct motor position should motor removal be required.
  • Page 179: Rotation

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information Figure 2-2 Typical Motor Performance VS Voltage Variations Maximum Full -Load Torque Current Full -Load Power Current Factor Efficiency Efficiency −5 −10 −15...
  • Page 180: First Time Start Up

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is disconnected from the load and will not cause mechanical rotation of the motor shaft.
  • Page 181: Maintenance & Troubleshooting

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 3 Maintenance & Troubleshooting WARNING: UL Listed motors must only be serviced by UL Approved Authorized Baldor Service Centers if these motors are to be returned to a hazardous and/or explosive atmosphere.
  • Page 182 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Table 3-2 Service Conditions Severity of Service Hours per day Ambient Temperature Atmospheric of Operation Maximum Contamination Standard 40° C Clean, Little Corrosion Severe 16 Plus 50° C...
  • Page 183: Relubrication Procedure

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Caution: To avoid damage to motor bearings, grease must be kept free of dirt. For an extremely dirty environment, contact your Baldor distributor or an authorized Baldor Service Center for additional information.
  • Page 184: Troubleshooting Chart

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Section 1 General Information Troubleshooting Chart Table 3-5 Symptom Possible Causes Possible Solutions Motor will not start Usually caused by line trouble, such Check source of power. Check overloads, fuses, as, single phasing at the starter.
  • Page 185: Suggested Bearing And Winding Rtd Setting Guidelines

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Suggested bearing and winding RTD setting guidelines Most large frame AC Baldor motors with a 1.15 service factor are designed to operate below a Class B (80°C) temperature rise at rated load and are built with a Class H winding insulation system. Based on this low temperature rise, RTD (Resistance Temperature Detectors) settings for Class B rise should be used as a starting point.
  • Page 186 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 3-6 Maintenance & Troubleshooting MN400 Q-Pulse Id: TMS579 Active: 13/12/2013 Page 186 of 316...
  • Page 187 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Baldor District Offices Q-Pulse Id: TMS579 Active: 13/12/2013 Page 187 of 316...
  • Page 188 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901−2400 (479) 646−4711 Fax (479) 648−5792 www.baldor.com © 2009 Baldor Electric Company All rights reserved. Printed in USA...
  • Page 189 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General NDUSTRY ROCESS UTOMATION OLUTIONS Installation, use and service manual C, A, F, S, VF, W A T E X INCLUDED Q-Pulse Id: TMS579 Active: 13/12/2013 Page 189 of 316...
  • Page 190 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 190 of 316...
  • Page 191 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General INSTALLATION, USE AND SERVICE MANUAL 1.0 - GENERAL INFORMATION 1.1 - PURPOSE OF THE MANUAL ........................
  • Page 192: General Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 1.0 - GENERAL INFORMATION 1.1 - PURPOSE OF THE MANUAL This manual has been compiled by the Manufacturer to provide information on the safe transport, handling, installation, maintenance, repair, disassembly and dismantling of the gear units.
  • Page 193: Equipment Identification

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 1.2 - EQUIPMENT IDENTIFICATION The gear unit bears the following nameplate. The nameplate bears all references and indispensable safety instructions. The gear unit’s identifying code is explained in the Sales Catalogue.
  • Page 194: Glossary And Terminology

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 1.3 - GLOSSARY AND TERMINOLOGY Some of the frequently occurring terms used in this manual are described below so as to unequivocally defi- ne their meaning. Routine maintenance: the set of operations required for maintaining the functionality and efficiency of the gear unit.
  • Page 195: Technical Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 2.0 - TECHNICAL INFORMATION 2.1 - GEAR UNIT DESCRIPTION The gear unit has been designed and constructed for integration, if required, driven by an electric motor, into an assembly of interlocking parts or mechanisms as part of a specific application.
  • Page 196: Operating Limits And Conditions

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 2.3 - OPERATING LIMITS AND CONDITIONS Modification of the gearbox configuration or mounting position is only permitted if previously aut- horised by the BONFIGLIOLI RIDUTTORI technical service.
  • Page 197: Safety Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 3.0 - SAFETY INFORMATION 3.1 - SAFETY STANDARDS • Carefully read the instructions given in this manual and those posted directly on the gear unit, especially those regarding safety.
  • Page 198: Handling And Transport

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 4.0 - HANDLING AND TRANSPORT 4.1 - PACKAGING The standard packaging, when supplied and unless otherwise agreed, is not proofed against rainfall and is intended for shipping by ground and not sea, and for environments which are under cover and not humid.
  • Page 199: Handling Instructions

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 4.2 - HANDLING INSTRUCTIONS Handle packages as per the Manufacturer’s instructions and those marked on the packages themselves. Since the weight and shape of packages may make manual handling unfeasible, special equipment must be used to avoid damage and injury.
  • Page 200: Storage

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 4.3 - STORAGE Some recommendations for storing the gear unit are indicated below. 1. Do not store the unit in excessively humid conditions or where it is exposed to the weather (do not store outdoors).
  • Page 201: Installation

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.0 - INSTALLATION 5.1 - INSTALLING THE GEAR UNIT The entire installation process must be planned based on the general design of the machine. The person authorised to do the work must, if necessary, implement a safety plan to safe- guard all persons directly involved and rigorously apply all applicable legislation.
  • Page 202 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General (A0) Tightening torque [Nm] +5% /-10% Bolt size Bolt class 10.9 10.3 13.0 M825.5 87.3 138.3 210.9 M18306 1100 1400 1500 1850 Cap/vent thread Pitch Tightening torque [Nm] 1/8"...
  • Page 203 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Helical in-line gear units C 11, C 21 and C 31 are not equipped with service plugs for direct oil level checks. Bevel helical gear units A 10, A 20 and A 30 are not equipped with service plugs for direct oil level checks in mounting positions B6 and B7 only.
  • Page 204: Gear Units With Solid Output Shaft

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.1.1 - Gear units with solid output shaft For mounting external parts do not use hammers or other tools which might damage the gear unit’s shafts or bearings. Instead, proceed as indicated in the diagram below: Bolt (1) and spacer (2) are to be supplied by customer.
  • Page 205: Gear Units With Shrink Disk

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.1.3 - Gear units with shrink disk Series A and F gear units may be specified with a shrink disk for coupling onto the driven shaft. When instal- ling a unit of this type, proceed as follows: 1.
  • Page 206: Installing An Iec-Standard Flanged Motor

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.2 - INSTALLING AN IEC-STANDARD FLANGED MOTOR Further to all the precautions indicated above, when installing a IEC-flange mount electric motor the following precautions must also be observed: •...
  • Page 207: Testing The Gear Unit

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 6.0 - TESTING THE GEAR UNIT The gear unit has been factory tested by the Manufacturer. Before starting the unit, check that: • The machine incorporating the gear unit complies with the provisions of the “Machinery Directive”...
  • Page 208 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Measuring the gear unit’s surface temperature • The gear unit’s maximum surface temperature depends on the motor speed, gear ratio and motor execution and must never exceed 130 °C (160 °C if so specified on the nameplate).
  • Page 209: Using The Equipment

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General • Provided all the above checks have been passed and that all other instructions in this manual have been strictly observed, an electric motor with ATEX rating equal or greater than that of the gear unit may be installed, thus forming a gearmotor which itself com- plies with the provisions of Directive 94/9/EC.
  • Page 210: Maintenance

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.0 - MAINTENANCE Maintenance and replacement work must be done by expert maintenance technicians trained in the observance of applicable laws on health and safety at work and the special ambient problems attendant on the installation.
  • Page 211: Routine Maintenance

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.1 - ROUTINE MAINTENANCE Keep the gear unit at its maximum efficiency by following the routine maintenance schedule specified by the Manufacturer. Good maintenance enables the unit to operate at its maximum performance over a long servi- ce life in compliance with safety regulations.
  • Page 212 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Check the condition of the temperature indicator previously installed on the gear unit during commissioning. Example: Limit temperature exceeded Limit temperature NOT exceeded Also check that the temperature is not excessive around the gear unit’s bearings.
  • Page 213: Lubricants

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.2 - LUBRICANTS Before putting the gear unit into service, check the oil level. This must be done with the gear unit in the mo- unting position in which it will be used in the application. If necessary, if or top up the lubricant to the filling mark on the level cap which may be transparent or of the spill type.
  • Page 214: Recommended/Permitted Oils

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.4 - RECOMMENDED/PERMITTED OILS OILS AND GREASES COMPATIBLE with Atex-certified gear units Greases: • Klüber Asonic GHY 72 (for bearings) • Shell TVX Compound B (for greased gear trains) •...
  • Page 215 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General VF_L VF-EP 11…100 10…50 10…90 05...60 70...90 0.25-0.5 1…10 0.25…10 W-EP Tivela S 220 Tivela S 320 Tivela S 460 Donax TX Donax TA Cassida Fluid WG 460...
  • Page 216: Checking Efficiency

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.5 - CHECKING EFFICIENCY • Remove dust deposits from the gear unit and motor casings. • Check that noise at constant load does not vary. Excessive vibration or noise can indicate wear of the gear train or failure of a bearing.
  • Page 217: Replacing Parts

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 9.0 - REPLACING PARTS • Do not hesitate to replace parts and/or components if they are not able to guarantee safe and re- liable operation. • Never improvise repairs.
  • Page 218: Troubleshooting

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 10.0 - TROUBLESHOOTING The following information is intended to serve as an aid in identifying and correcting defects and faults. In some cases, such problems may be caused by the plant or machine onto which the gear unit is assembled, and hence, the cause and eventual solution can be found in the Manufacturer’s technical documentation for...
  • Page 219: Annex 1 - Checking Oil Level On Atex-Specified Gear Units

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 1 - CHECKING OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS Gear units are normally supplied with a yellow oil level plug of the spill type. To check the oil level, first identify the yellow level plug.
  • Page 220 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Helical in-line gear units C 11, C 21, C 31 (S4) (A7) U-UF B3 B6 B7 B8 V5 V6 B5 B51 B53 B52 V1 V3 B5 B51 B53 B52 V1 V3...
  • Page 221 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Bevel helical gear units A 10, A 20 and A 30 - Mounting positions B6 and B7 (S5) (A8) A 10_ P63...P112 A 20_ P63...P112, HS A 30_ P63...P112, HS...
  • Page 222: Helical In-Line Gear Units, Series C

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 2 - LUBRICANT FILL QUANTITY Helical in-line gear units, series C: (A9) U - UF B51 B53 B52 B51 B53 B52 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 C 05 2 0.45 0.45 0.45 0.45 0.50 0.60 0.40 0.40 0.50 0.50 0.50 0.60 0.40 0.40 0.50 0.50 0.50 0.60...
  • Page 223: Bevel Helical Gear Units, Series A

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Bevel helical gear units, series A: (A10) 0.50 0.50 0.50 0.50 0.50 0.50 A 05 2 A 10 2 A 20 2 A 20 3 A 30 2 A 30 3 2.83.2...
  • Page 224: Shaft-Mounted Gear Units, Series F

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Shaft-mounted gear units, series F: (A12) 0.95 0.95 0.95 0.95 0.95 0.95 F 10 2 F 20 2 1.81.81.81.81.81.8 F 20 3 F 30 2 F 30 3...
  • Page 225: Worm Gear Units, Series V

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Worm gear units, series VF: (A14) N - A - V - F HS - P(IEC) 0.025 0.025 0.025 0.025 0.025 0.025 VF 27 N - A - V - F - P HS - P(IEC) 0.045...
  • Page 226: Worm Gear Units, Series W

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Worm gear units, series W: (A15) i = 7, 10, 12, 15 0.31 0.31 0.31 0.31 0.31 0.31 0.15 W 63 = 19, 24, 30, 38, 45, 64, 80, 100 0.380.380.38...
  • Page 227: Annex 3 - Customer's Shaft

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 3 - CUSTOMER'S SHAFT Series A (A17) UNI 6604 ³ 30 25 h7 8x7x20 A A 05 ³ 35 30 h7 8 h9 8x7x20 A A 10 ³...
  • Page 228: Series F

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series F (A19) UNI 6604 ³ 35 30 h7 15.5 4820 8 h9 8x7x20 A F 10 ³ 30 25 h7 15.5 4820 8 h9 8x7x20 A ³...
  • Page 229: Series Vf And W

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series VF and W (A21) UNI 6604 ³ 19 14 f7 18.5 5 h9 5x5x40 A VF 30 ³ 23 18f7 22.5 20.5 6 h9 6x6x50 A VF 44 ³...
  • Page 230: Annex 4 - Lifting

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 4 - LIFTING When lifting, use accessories such as eyebolts, snap hooks, screw clamps, straps, ropes, ho- oks etc. which are certified and adequate for the load.
  • Page 231 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series C C41-C51 C41-C51 C41-C51 C41-C51 C41-C51 C41-C51 C41-C51 C41-C51 — — — — — — C 05 — — C 11 — — C 21 —...
  • Page 232 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series A 1 2 3 1 2 3 1 2 3 A10...A60 A10...A60 A10...A60 1 2 3 1 2 3 1 2 3 A10...A60 A10...A60 A10...A60 A70...A90 A70...A90...
  • Page 233 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series F A - B — — F 10 M (P63...P90) A - B — — A - B F 20 (P100...P112) — — F 30 A - B —...
  • Page 234 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series S — S 10 1 — S 20 1 — S 30 1 S 40 1 S 50 1 Reccomended: solution A for positioning. Maximum permissible tilt during handling: 15°...
  • Page 235 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series W W 63 WR 63 A - B W 75 WR 75 A - B W 86 WR 86 A - B A - B W 110...
  • Page 236 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Series VF VF 30 VF 44 VFR 44 VF 49 VFR 49 VF 130 VFR 130 VF 150 VFR 150 A - B A - B A - B...
  • Page 237: Annex 5 - Installing The Motor On Type Vfr Worm Gear Units

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 5 - INSTALLING THE MOTOR ON TYPE VFR WORM GEAR UNITS 1) Thoroughly clean and degrease the motor shaft and pinion (1) and bushing (2) coupling surfaces.
  • Page 238: Annex 6 - Calibrating The Torque Limiter Slip Torque

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 6 - CALIBRATING THE TORQUE LIMITER SLIP TORQUE The torque limiter is an optional device available for worm gear units of the following types: VF 44L, VF 49L, W 63L, W 75L, W 86L and W 110L.
  • Page 239 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 239 of 316...
  • Page 240 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General INDEX OF REVISIONS (R) Addition of new sizes A 05, A 35 and A 55. We reserve the right to implement modifications without notice. This catalogue cannot be reproduced, even partially, without prior consent.
  • Page 241 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 241 of 316...
  • Page 242 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General NDUSTRY ROCESS UTOMATION OLUTIONS C, A, F, S, VF, W w w w . b o n f i g l i o l i . c o m...
  • Page 243 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General NDUSTRY ROCESS UTOMATION OLUTIONS Lista parti di ricambio - Spare parts list - Ersatzteiliste Liste des pieces detachees - Lista de piezas de recambio Q-Pulse Id: TMS579...
  • Page 244 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 244 of 316...
  • Page 245 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General LISTA PARTI DI RICAMBIO SPARE PARTS LIST ERSATZTEILISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS DE RECAMBIO Descrizione Description Beschreibung Description Descripción 1 Layout generale e simbologia Allgemeines Layout und Symbole Presentación general y simbología...
  • Page 246 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 1 - LAYOUT GENERALE E 1 - GENERAL LAYOUT AND 1 - ALLGEMEINES LAYOUT UND 1 - SCHÉMA D'IMPLANTATION ET 1 - PRESENTACIÓN GENERAL Y SIMBOLOGIA SIMBOLS...
  • Page 247 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 ... W 86 WR 63 ... WR 86 2 - MÓDULO BASE 2 - MODULO BASE 2 - BASE MODULE 2 - BASISMODUL 2 - MODULE BASE...
  • Page 248 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 W 75 W 86 2.1.1 - S input module 2.1.1 - Antriebseinheit S 2.1.1 - Module entrée S 2.1.1 - Modulo entrata S 2.1.1 - Módulo de entrada S...
  • Page 249 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 W 75 W 86 2.1.2 - Módulo de entrada HS 2.1.2 - Modulo entrata HS 2.1.2 - HS input module 2.1.2 - Antriebseinheit HS 2.1.2 - Module entrée HS Kit ref.
  • Page 250 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 W 75 W 86 2.1.3 - Módulo de entrada P(IEC) B5 2.1.3 - Modulo entrata P(IEC) B5 2.1.3 - Antriebseinheit P(IEC) B5 2.1.3 - Input module P(IEC) B5 2.1.3 - Module entrée P(IEC) B5...
  • Page 251 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 W 75 W 86 2.1.4 - Modulo entrata P(IEC) B14 2.1.4 - Antriebseinheit P(IEC) B14 2.1.4 - Módulo de entrada P(IEC) B14 2.1.4 - Input module P(IEC) B14 2.1.4 - Module entrée P(IEC) B14...
  • Page 252 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General WR 63 WR 75 WR 86 2.2.1 - Modulo WR_HS 2.2.1 - Antriebseinheit WR_HS 2.2.1 - Módulo WR_HS 2.2.1 - Module WR_HS 2.2.1 - Module WR_HS Kit ref. 6290...
  • Page 253 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General WR 63 WR 75 WR 86 2.2.2 - Modulo WR_P(IEC) B5 2.2.2 - Antriebseinheit 2.2.1 - Módulo WR_P(IEC) B5 2.2.2 - Module WR_P(IEC) B5 2.2.2 - Module WR_P(IEC) B5 WR_P(IEC) B5 Kit ref.
  • Page 254 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 110 WR 110 3 - MODULO BASE 3 - BASISMODUL 3 - MÓDULO BASE 3 - BASE MODULE 3 - MODULE BASE Kit ref. 6294 Standard Kit ref.
  • Page 255 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 110 3.1.1 - Modulo entrata S 3.1.1 - Antriebseinheit S 3.1.1 - Módulo de entrada S 3.1.1 - S input module 3.1.1 - Module entrée S KLÜBERPASTE...
  • Page 256 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 110 3.1.2 - Modulo entrata HS 3.1.2 - Antriebseinheit HS 3.1.2 - Módulo de entrada HS 3.1.2 - HS input module 3.1.2 - Module entrée HS Kit ref.
  • Page 257 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 110 3.1.3 - Modulo entrata 3.1.3 - Antriebseinheit 3.1.3 - Módulo de entrada 3.1.3 - Input module 3.1.3 - Module entrée P(IEC) B5 P(IEC) B5 P(IEC) B5...
  • Page 258 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 110 3.1.4 - Modulo entrata 3.1.4 - Antriebseinheit 3.1.4 - Módulo de entrada 3.1.4 - Input module 3.1.4 - Module entrée P(IEC) B14 P(IEC) B14 P(IEC) B14...
  • Page 259 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General WR 110 3.2.1 - Modulo WR_HS 3.2.1 - Antriebseinheit WR_HS 3.2.1 - Módulo de entrada WR_HS 3.2.1 - Module WR_HS 3.2.1 - Module entrée WR_HS Pos. di montaggio V6 V6 Mounting position Montagepos.
  • Page 260 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General WR 110 3.2.2 - Modulo WR_P(IEC) B5 3.2.2 - Module WR_P(IEC) B5 3.2.2 - Antriebseinheit 3.2.2 - Módulo de entrada 3.2.2 - Module entrée WR_P(IEC) B5 WR_P(IEC) B5 WR_P(IEC) B5 Pos.
  • Page 261 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 ... W 86 WR 63 ... WR 86 4 - ACCESSORI 4 - ZUBEHÖR 4 - ACCESORIOS 4 - ACCESSORIES 4 - ACCESSOIRES (S39) (S40) (S41) Kit ref.
  • Page 262 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 63 Torque limiter Rutschkupplung Limiteur de couple Limitadores de par Limitatore di coppia 1382 6427 1381 1380 W 63 L... 6420 6008 “FLT” 6428 6429 6429...
  • Page 263 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General W 75 W 86 W 110 Torque limiter Rutschkupplung Limiteur de couple Limitador de par Limitatore di coppia W 63 L... W 75 L... W 86 L... W 110 L...
  • Page 264 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5 - MOTORI ELETTRICI 5 - ELECTRIC MOTORS 5 - ELEKTROMOTOREN 5 - MOTEUR ELECTRIQUES 5 - MOTORES ELÉCTRICOS M_FD M_FA Q-Pulse Id: TMS579 Active: 13/12/2013 Page 264 of 316...
  • Page 265 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ref. Denominazione Description Benennung Dénomination Denominación 1010 Statore Stator Stator Stator Estátor 1030 Rotore Rotor Läufer Rotor Rotor 1100 Tiranti Zugbolzen Varillas Tie-rods Entretoises 1150 Ventola Lüfterrad...
  • Page 266 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General BN_FD BN_FA Q-Pulse Id: TMS579 Active: 13/12/2013 Page 266 of 316...
  • Page 267 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Denominación ref. Denominazione Benennung Description Dénomination 1010 Statore Stator Stator Stator Estátor 1030 Rotore Läufer Rotor Rotor Rotor 1050 Flangia (B5/B14) Flange (B5/B14) Flansch (B5/B14) Bride (B5/B14)
  • Page 268 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Opzioni motori elettrici: Electric motors options: Optionen - Elektromotoren: Options moteurs electriques: Opciones de los motores eléctricos: Antiritorno Back stop Rücklaufsperre Anti-retour Antirretorno 1645 6290 6300 6070...
  • Page 269 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Servoventilatore / Separate supply forced ventilation Volano / Flywheel Servoventilator / Servo-ventilateur / Servoventilador Schwungrad / Volant / Volante 1030 1280 6320 In [A] 6330 V - Hz 50/60 Hz 0.14...
  • Page 270 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General INDICE DI REVISIONE (R) INDEX OF REVISIONS (R) LISTE DER ÄNDERUNGEN (R) INDEX DES RÉVISIONS (R) ÍNDICE DE REVISIÓN (R) Questa pubblicazione annulla e sostituisce This publication supersedes and replaces any Diese Veröffentlichung annuliert und ersetzt je-...
  • Page 271 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 271 of 316...
  • Page 272 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General NDUSTRY ROCESS UTOMATION OLUTIONS w w w . b o n f i g l i o l i . c o m Q-Pulse Id: TMS579 Active: 13/12/2013...
  • Page 273 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General OBILE QUIPMENT NERGY OLUTIONS NDUSTRY ROCESS UTOMATION OLUTIONS Installation, use and service manual A T E X INCLUDED Q-Pulse Id: TMS579 Active: 13/12/2013 Page 273 of 316...
  • Page 274 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General USE, INSTALLATION AND MAINTENANCE MANUAL 1.0 - GENERAL INFORMATION 1.1 - PURPOSE OF THE MANUAL ........................
  • Page 275: General Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 1.0 - GENERAL INFORMATION 1.1 - PURPOSE OF THE MANUAL This Manufacturer’s manual provides information regarding the safe transport, handling, installation, mainte- nance, repair, disassembly and dismantling of the gear unit.
  • Page 276: Product Identification

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 1.2 - PRODUCT IDENTIFICATION The information identifying the product is shown on its nameplate. Gearmotors are equipped with two name- plates; one on the gear unit which bears the gear unit data, and one on the motor (electric or hydraulic), bea- ring the motor data.
  • Page 277: Glossary And Terminology

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General INOLOGY 1.3 - GLOSSARY AND TERM Some of the frequently occurring terms used in this manual are described below to unequivocally define their meaning. Routine maintenance The set of operations required to preserve the functionality and efficiency of the gear unit. These operations are usually scheduled by the Manufacturer, who defines the qualifications and tasks involved.
  • Page 278: Technical Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 2.0 - TECHNICAL INFORMATION 2.1 - DESCRIPTION OF THE GEAR UNIT The gear unit, driven by an electric or hydraulic motor, has been designed and constructed for integration into an assembly of interlocking parts or mechanisms as part of a specific application.
  • Page 279: Safety Information

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Ambient conditions • Ambient temperature: min. - 20°C; max. + 40°C. • Do not use the gear unit, if not explicitly intended for the purpose, in a potentially explosive atmosphere or where the use of explosion-proof equipment is specified.
  • Page 280: Handling And Transport

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General If the gear unit is to be serviced in a potentially explosive atmosphere, the operator must first switch off power to the gear unit and ensure that it is out of service, as well as taking all neces- sary precautions against it being accidentally switched on again or its parts moving without warning.
  • Page 281: Moving The Packages

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 4.2.1 - Moving the packages • Prepare a suitable, delimited area with a level floor or surface for unloading the packages. • Prepare the equipment required to handle the package. The lifting and handling equipment (e.g. crane or lift truck) must be of adequate capacity for the weight and size of the load, taking into account its attac- hment points and centre of gravity.
  • Page 282 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Identify the attachment points for lifting the gear unit. Refer to the diagrams given below. 300 L ... 316 L 317 L ... 321 L Screw clamp...
  • Page 283 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 300 R ... 316 R 317 R ... 321 R Screw clamp 1 Ring harness Maximum permissible (use with harness) tilt during handling: 15° Snap hook 2 Rope and hooks...
  • Page 284 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 300 R ... 316 R 317 R ... 321 R Screw clamp 1 Ring harness (use with harness) Snap hook 2 Rope and hooks (use with rope)
  • Page 285 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 3V 00 ... 3V 16 3V 17 ... 3V 21 Screw clamp 1 Ring harness Maximum permissible tilt during (use with harness) handling: 15° Snap hook 2 Rope and hooks...
  • Page 286 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 300 L ... 321 L 300 R ... 321 R 3V 00 ... 3V 21 Screw clamp 1 Ring harness Maximum permissible tilt during (use with harness) handling: 15°...
  • Page 287: Storage

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General • Prepare the gear unit for lifting by attaching straps, hooks and screw clamps etc. to its attachment points. Alternatively, use a pallet to move the load. If using a crane, first lift the gear unit vertically out of its packa- ging.
  • Page 288: Installation

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.0 - INSTALLATION 5.1 - INSTALLING THE GEAR UNIT The entire installation process must be planned as early as the general design phase of the ma- chine. The person authorised to do the work must, if necessary, set out a safety plan to protect the health and safety of all persons directly involved and apply all applicable legislation.
  • Page 289 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General For machining the spigot on the driven machine, refer to the diagrams below: 300...307 gear units - male output shaft motor execution 300...307 0.1 / 100 B 0.15...
  • Page 290 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Mounting with hollow splined shaft Ensure that the gear unit and driven shaft are aligned and that the latter is not subject to flexing during ope- ration. See diagram below: 300...321...
  • Page 291: Shaft Mounting

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.1.3 - Shaft mounting Mount the torque arm with bolts of at least class 8.8 tightened to a torque of 70% of their failure stress. Clean and degrease both the internal coupling surface of the gear unit shaft and the external coupling surface of the machine’s driven shaft.
  • Page 292: Installing Accessories On Solid Input And Output Shafts

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Proceed with the installation as follows: 1. Place the gear unit in the vicinity of the installation area. 2. Mount the gear unit and secure it to the structure at the points provided. The gear unit should be secured to the structure at all the mounting points (bores) on the mount provided (feet or flange).
  • Page 293 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Shaft end: threads 300...315 HC-PC HC-PC DIN 332 HC-PC HC-PC HC-PC M12 M12 M20 M20 M20 M20 M20 – – – – – – – – –...
  • Page 294: Installing The Electric Motor

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Installing accessories on splined shafts Do not use hammers or other tools that might damage the gear unit’s shafts or bearings when mounting external parts. Instead, proceed as illustrated in the diagram below: MZ-HZ Always use the stop end plate supplied with the gear unit.
  • Page 295: Installing The Hydraulic Motor

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.3 - INSTALLING THE HYDRAULIC MOTOR Connecting the hydraulic motor Remove the protective plug. Hydraulic motor mountings are available in two versions: a) Version with O-ring oil gasket between motor flange and gear unit.
  • Page 296: Connecting The Hydraulic Brake

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.4 - CONNECTING THE HYDRAULIC BRAKE On gear units designed for coupling to hydraulic motors and fitted with a brake, connect the brake control fit- ting to the hydraulic circuit at the time of assembly.
  • Page 297 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Installing the gearmotor If a gearmotor is supplied fully assembled, follow the precautions and instructions given above when moun- ting to the machine. For the electrical and hydraulic connection, refer instead to the two sample diagrams below. These are gene- ric only since each specific installation has its own special requirements, which must be evaluated on a per case basis by the Manufacturer.
  • Page 298 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Drive with TRASMITAL MG orbital hydraulic motor In addition to the instructions governing installation of the gear unit, the following instructions should also be observed when installing a hydraulic motor.
  • Page 299 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General b) Connecting drain port T These motors have a 1/8" G drain hole in the centre of the cover. The motor is supplied with the port closed by a metal plug (see figure below).
  • Page 300 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General c) Brake control For gearmotors equipped with brakes, there are two motor versions available, i.e. the B02P or P010 execu- tions. In the B02P version, the motor has an in-built, direct brake control system.
  • Page 301 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Drive with hydraulic motor All motors must be charged with hydraulic fluid before being operated and during installation. Position the drain hole so that it is positioned uppermost for charging with fluid.
  • Page 302: Lubrication

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 5.5 - LUBRICATION Before starting up the gear unit, it must be charged with lubricant to the level corresponding to its specified mounting position. The lubricant and its relative viscosity should be selected from the following chart, in accordance with the type of duty and ambient temperature.
  • Page 303: Testing The Gear Unit

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 6.0 - TESTING THE GEAR UNIT The gear unit has been factory tested by the Manufacturer. Before start-up, make sure that: • the machine incorporating the gear unit complies with the provisions of the “Machinery Directive” 98/37/EC and any other applicable safety legislation •...
  • Page 304: Maintenance

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.0 - MAINTEN ANCE Maintenance and replacement work must be carried out by expert maintenance technicians trained in the observance of applicable laws on health and safety at work and the special am- bient problems attendant on the installation.
  • Page 305: Routine Maintenance

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.1 - ROUTINE MAINTENANCE Keep the gear unit at its maximum efficiency by following the routine maintenance schedule. Good maintenance ensures the unit’s maximum performance, extended service life and conti- nued compliance with safety regulations.
  • Page 306: Oil Changes

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 8.2 - OIL CHANGES 1. Place an adequate container under the drain plug. 2. Remove the filler and drain plugs and allow the oil to drain out.
  • Page 307: Replacing Parts

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 9.0 - REPLACING PARTS • Immediately replace parts and components if they are not able to guarantee safe and reliable ope- ration. • Never improvise repairs. •...
  • Page 308: Troubleshooting

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 10.0 - TROUBLESHOOTING The following information is intended to serve as an aid in locating and eliminating defects and faults. In some cases, problems may be caused by the plant or machine to which the gear unit is assembled and hen- ce, the cause and remedy will be described in the Manufacturer’s technical documentation for the machi-...
  • Page 309: Annex 1 - Checking The Oil Level On Atex-Specified Gear Units

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 1 - CHECKING THE OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS Gear units are normally fitted with oil level check plugs. To check the oil level, first identify the level plug.
  • Page 310: Annex 2 - Lubricant Charge Quantity

    Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General ANNEX 2 - LUBRICANT CHARGE QUANTITY 3_L Series Mounting position Mounting position N.B. Oil quantities are indicative. Check actual level after filling through the appropriate plug. Q-Pulse Id: TMS579...
  • Page 311 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 3_R Series Mounting position Mounting position N.B. Oil quantities are indicative. Check actual level after filling through the appropriate plug. Q-Pulse Id: TMS579 Active: 13/12/2013 Page 311 of 316...
  • Page 312 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 3/V Series AA - EA - FD AF - EF - FE AE - EE - FF AD - ED - FA TA - TE - TF...
  • Page 313 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General 3/A Series AA - EA - FD TA - TE - TF OA - OE - OF AD - ED - FA AF - EF - FE...
  • Page 314 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General Q-Pulse Id: TMS579 Active: 13/12/2013 Page 314 of 316...
  • Page 315 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General INDEX OF REVISIONS (R) We reserve the right to implement modifications without notice. This catalogue cannot be reproduced, even partially, without prior consent. COD. 7.998.3.3.01.7 R2 Q-Pulse Id: TMS579...
  • Page 316 Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General OBILE QUIPMENT NERGY OLUTIONS NDUSTRY ROCESS UTOMATION OLUTIONS w w w . b o n f i g l i o l i . c o m...

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