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Aqua-Screen ASC-013-189
Andritz Aqua-Screen ASC-013-189 Manuals
Manuals and User Guides for Andritz Aqua-Screen ASC-013-189. We have
1
Andritz Aqua-Screen ASC-013-189 manual available for free PDF download: Operation & Maintenance Manual
Andritz Aqua-Screen ASC-013-189 Operation & Maintenance Manual (316 pages)
Brand:
Andritz
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Section 1
5
Table of Contents
5
Chapter 1: Equipment Description and Design Criteria
10
Equipment Description
11
General Description of the Aqua-Screen
11
Technical Specifications
13
Scope of Supply
14
Equipment Characteristics
15
Materials of Construction
15
Aqua-Screen ® Chain Data
16
Motor Drive Lists
17
Aqua-Screen ® Drives
17
Control System Description (Preliminary)
18
Bolt/Torque Chart
20
Chapter 2: Installation and Setup
21
Safety Instructions for Aqua-Screen® Installation
22
Aqua-Screen ® Storage Instructions
23
Installing the Aqua-Screen
23
Basic Aqua-Screen® Installation Instructions
23
Connecting the Geared Main Drive Motor
27
Connecting the Washing Spray Pipe to the Aqua-Screen
29
Electrical Connections to the Aqua-Screen
30
Connecting the Geared Brush Drive Motor
30
Chapter 3: Equipment Operation
32
Safety Instructions for Equipment Operation
33
Startup and Operation of the Aqua-Screen
33
Tsubaki Shock Relay Setup Procedure
34
Aqua-Screen ® Sequence of Operation
37
Troubleshooting for the Aqua-Screen
38
Aqua-Screen ® Troubleshooting Checklist
40
Chapter 4: Equipment Maintenance
43
Safety Instructions for Maintenance Work
44
Preventive Maintenance for the Aqua-Screen
44
Aqua-Screen® Routine Maintenance
44
Maintenance Schedule Summary
45
General Maintenance Guidelines for the Aqua-Screen
45
Aqua-Screen ® Housekeeping
46
Maintenance Schedule for the Aqua-Screen
46
Aqua-Screen ® Chain Wear
47
Aqua-Screen ® Chain Tension
47
Adjusting the Rotary Washing Brush
49
Adjusting the Upper Seal
51
Adjusting the Lower Seal
52
Aqua-Screen ® Lubrication
53
Aqua-Screen® Lubrication Recommendations
53
Aqua-Screen® Lubrication Schedule
54
Aqua-Screen ® Corrective Maintenance and Repair
55
Replacing Chain Links
56
Replacement of Flexible Seals
58
Replacing the Shower Nozzles
63
Replacing the Rotary Washing Brush
64
Replacing the Main Drive (Gear Box)
66
Replacing the Rotary Washing Brush Drive (Gear Box)
68
Inspection for Wear
75
Maintenance Summary Form for the Aqua-Screen
78
Chapter 5: Spare Parts
80
Spare Parts Service
81
Andritz Direct Return Policy
81
Recommended Spare Parts List
81
Table. no
105
Quu Contract No: C1112-022
105
Operation & Maintenance Manual
105
Chapter 6: Drawings
129
Project Mechanical Drawings
130
Project Electrical Drawings
136
Electrical Cutsheets
140
Chapter 7: Motor Drive Data
166
Queensland Urban Utilities Luggage Point Stp/Luggage Point
167
Section 2
171
General Information
172
Limited Warranty
173
Overview
173
Handling
174
Receiving
174
Safety Notice
174
Storage
175
Removal from Storage
176
Alignment
177
Installation & Operation
177
Location
177
Mounting
177
Overview
177
AC Power
178
Conduit Box
178
Doweling & Bolting
178
Guarding
178
Power Connection
178
Rotation
179
Coupled Start up
180
First Time Start up
180
Jogging and Repeated Starts
180
General Inspection
181
Maintenance & Troubleshooting
181
Relubrication & Bearings
181
Relubrication Intervals
181
Type of Grease
181
Relubrication Procedure
183
Troubleshooting Chart
184
Suggested Bearing and Winding RTD Setting Guidelines
185
Installation, Use and Service Manual
191
General Information
192
Purpose of the Manual
192
Equipment Identification
193
Glossary and Terminology
194
Manufacturer's Liability
194
Requesting Technical Assistance
194
Conformity to Standards
195
Gear Unit Description
195
Technical Information
195
Operating Limits and Conditions
196
Safety Information
197
Safety Standards
197
Handling and Transport
198
Packaging
198
Handling Instructions
199
Moving Packages
199
Moving the Equipment
199
Storage
200
Installation
201
Installing the Gear Unit
201
Gear Units with Hollow Output Shaft
204
Gear Units with Solid Output Shaft
204
Gear Units with Shrink Disk
205
Shaft Mounted Gear Units Series F
205
Installing an Iec-Standard Flanged Motor
206
Testing the Gear Unit
207
Using the Equipment
209
Maintenance
210
Routine Maintenance
211
Lubricants
213
Oil Change
213
Recommended/Permitted Oils
214
Checking Efficiency
216
Cleaning
216
Replacing Parts
217
Scrapping the Gear Unit
217
Taking Apart of the Iec-Standard Flanged Motor
217
Troubleshooting
218
Annex 1 - Checking Oil Level on Atex-Specified Gear Units
219
Helical In-Line Gear Units, Series C
222
Bevel Helical Gear Units, Series a
223
Shaft-Mounted Gear Units, Series F
224
Worm Gear Units, Series V
225
Single-Stage Helical Gear Units, Series S
226
Worm Gear Units, Series W
226
Annex 3 - Customer's Shaft
227
Series a
227
Series F
228
Series VF and W
229
Annex 4 - Lifting
230
Annex 5 - Installing the Motor on Type Vfr Worm Gear Units
237
Annex 6 - Calibrating the Torque Limiter Slip Torque
238
Use, Installation and Maintenance Manual
274
General Information
275
Purpose of the Manual
275
Product Identification
276
Consignment Conditions
277
Glossary and Terminology
277
Manufacturer's Liability
277
Requesting Technical Assistance
277
Conformity
278
Description of the Gear Unit
278
Operating Limits and Conditions
278
Technical Information
278
Safety Information
279
Safety Standards
279
Handling and Transport
280
Handling Instructions
280
Packaging
280
Moving the Equipment
281
Moving the Packages
281
Storage
287
Installation
288
Installing the Gear Unit
288
Shaft Mounting
291
Installing Accessories on Solid Input and Output Shafts
292
Installing the Electric Motor
294
Installing the Hydraulic Motor
295
Connecting the Hydraulic Brake
296
Lubrication
302
Testing the Gear Unit
303
Using the Equipment
303
Maintenance
304
Routine Maintenance
305
Checking Operational Efficiency
306
Cleaning
306
Oil Changes
306
Decommissioning the Gear Unit
307
Removing the Motor
307
Replacing Parts
307
Troubleshooting
308
Annex 1 - Checking the Oil Level on Atex-Specified Gear Units
309
Annex 2 - Lubricant Charge Quantity
310
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