Trouble Shooting - Hitachi L300P Series Service Manual

2. TROUBLE SHOOTING

2.1 Inverter trip contents, remedy, advice
Trip
Over current detection at
output stage
Over load detection at
output stage(with motor)
Over voltage detection
after BRD %ED was run
out
Over voltage detection (DC
bus voltage)
EEPROM (contradiction)
Under voltage(DC bus
voltage)
CT offset
CPU(micro processor mis-
operation)
External(customer's
selection)
USP(US version default or
customer's selection)
Ground default at power on
at output stage
Incoming over voltage
detection
contents
It's one of INV failure by locked
motor, fast ACC/DEC because big
current will be flown.
By over current detection, INV will
shut the output by the hardware.
This detection will be done by AC
CT.
Over current will be detected about
200% of rated level on SJ300.
Over current will be detected about
150% of rated level on L300P.
INV is monitoring the output current, if the connected
motor was overload conditions, INV will detect the
overload, if the level was exceeded preset level, INV
will shut the output.
(E-thermal characteristic has deleting characteristic by
the output freq. If the freq. Is less than 5Hz, it has more
chance to have the trip.
Over current will be detected about 200% of rated level
on SJ300.
If the load has big inertia moment, while ACC, there is a
possibility to disturb the ACC by the detection.
In this case, adjust torque boost if v/f control is
selected.
This detection is over voltage detection, but the
condition is different from the normal over voltage trip.
The difference is below. If the preset BRD %ED
level(d090) was run out, BRD circuit can not work and if
DC bus voltage will detect the over voltage level, INV
will shut the output.
If DC bus voltage is exceeded specific level by
generating energy from the connected motor, high
incoming AC voltage, INV will shut the output.
The DC bus voltage level is
About 400VDC (200V class)
About 800VDC (400V class)
INV uses EEPROM to preset parameters, if the
EEPROM was affected by external noise, abnormal
heat, micro processor will detect the contradiction such
as sum check , INV will shut the output.
If DC bus voltage is low, INV can't work properly
especially control circuit, in this case, INV will shut the
output.
The DC bus voltage level is
About 200VDC or less(200V class)
About 400VDC or less(400V class)
INV uses CT to detect motor current, if the CT outputs
unusual offset level while INV stop, INV will shut the
output.
The voltage level is about 0.6V or more.
If built in Micro processor works improper, if it detects
failure, INV will shut the output.
If the intelligent terminal detects the input signal from
external devices, INV will shut the output. This
function/trip is customer 's selection. If EXT function is
not selected, there is no chance to have the trip.
If INV is ready to start at power on, INV will shut the
output. This function/trip is customer's selection. If USP
function is not selected, there is no chance to have the
trip.
Only at power on, INV will detect ground fault between
INV and the connected motor, INV will shut the output. If
the motor remaining voltage exists, this detection
doesn't work.
If DC bus voltage is continuously exceeding specific
level more than 30 sec, INV will shut the output.
The DC bus voltage level is
About 380VDC or above (200V class)
About 760VDC or above (400V class)
2- 1
Digital
operator
display
While constant
speed
While
deceleration
While
acceleration
others
Remedy, advice
Load changed rapidly.
Short circuit or earth contact (ground
fault) in the motor or the motor cable.
If fast deceleration is happening
preset Decel time longer
If fast acceleration is happening
preset Accel time longer
Any motor locked, check the wires
High preset torque boost, reduce the
value
Is the preset DC injection brake level
high
Any CT malfunction, any noise
Too heavy load
Thermal level proper ?
Perform above adjustment referring
to d104, to reduce the electronic
thermal level.
Any fast decel
Busy running cycle
Preset BRD%ED proper ? low ?
Perform above adjustment referring
to d103, to reduce the BRD usage
ratio.
Any fast decel
Earth contact (ground fault) in the
motor or the motor cable.
Any back energy from the load
Perform above adjustment referring
to d102, so that the DC bus voltage
does not exceed the trip level.
Any big noise near the INV
Ambient temp. is too high.
Any incoming AC V drop
Sufficient power capacity
Any thyristor failure
Perform above adjustment referring
to d102, so that the DC bus voltage
does not exceed the trip level.
Any high offset signal of the CT
Any big noise near the INV
Micro processor failure
Check the configuration, signal,
wiring, conditions
Check the configuration,signal, wiring,
conditions
Earth contact (ground fault) in the
motor or the motor cable. ,
failure
Any high incoming voltage except
deceleration
implement input ACL
IGBT