SICK InspectorP63 Series Operating Instructions Manual

SICK InspectorP63 Series Operating Instructions Manual

Flex c-mount and s-mount
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O P E R A T I N G I N S T R U C T I O N S
InspectorP63x Flex C-mount and S-mount
2D machine vision

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Summary of Contents for SICK InspectorP63 Series

  • Page 1 O P E R A T I N G I N S T R U C T I O N S InspectorP63x Flex C-mount and S-mount 2D machine vision...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modi‐...
  • Page 3: Table Of Contents

    Installing SensorApps and programming the device......Maintenance..................45 Maintenance plan..................8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 4 13.4 Connection diagrams of connection module CDM420-0006....O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 5: About This Document

    … indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 6: Further Information

    “VI55I ring illumination unit” technical information (part number: 8018486, www.sick.com/8018486). O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 7: Safety Information

    • Any use of accessories not specifically approved by SICK AG is at your own risk. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 8: Limitation Of Liability

    The liability and warranty of SICK AG is limited to the device specification (hardware functionality and any programming interfaces) according to the agreed conditions. Therefore, SICK AG is not liable, among other things, for damages that are caused by programming of the customer or third parties.
  • Page 9: Requirements For Skilled Persons And Operating Personnel

    LED radiation of the integratable illumination unit NOTICE Only the VI55I illumination units from SICK intended for integration in this application can be used as integratable illumination units. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 10 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 11 Install the grounding for the product and the system in accordance with national ■ and regional regulations. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 12: Product Description

    • 1 label as spare part SICK lens cloth Clean optical surfaces (e.g. front screen in the optics protection hood). Printed safety notes, multilin‐ Brief information and general safety notes...
  • Page 13: Product Id

    Image sensor type M: Monochrome 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 14 "Connections and pin assignment", page 38 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 15: Product Characteristics

    LEDs for status display (5 x 2 levels) ç 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 16 3.3.2 Status indicators and functions Skip button Enter button table 4 for LED descriptions. The functions for the programmable LEDs are defined by the user in the SICK AppStudio software. Table 4: LED status descriptions Display Color Status Ready green...
  • Page 17 The microSD memory card is optional and not included in the scope of delivery of the device. The device supports memory cards up to max. 32 GB. Only use types (industrial standard) approved by SICK to ensure reliable function of the memory card. You can find these as accessories online at: •...
  • Page 18: Sick Appspace

    Tighten the screws on the hinged cover. Switch on the supply voltage for the device. SICK AppSpace The InspectorP6xx product family is part of the SICK AppSpace ecosystem, which consists of software tools and programmable sensors or devices. See figure 2 for an overview of SICK AppSpace.
  • Page 19: Transport And Storage

    ■ components and packaging on a regular basis. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 20: Mounting

    Tool and tape measure ■ The screw length depends on the mounting base (wall thickness of the bracket). When using an optional SICK mounting system, the screws for mounting the device are included with delivery. 5.2.2 Mounting systems Mount the device on the mounting system by means of a minimum of two tapped blind holes (M5) or sliding nuts.
  • Page 21: Mount The Optics

    Do not touch the open contacts of the electrical connection for the illumination unit on the camera housing. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 22 If the required adjustments are not carried out immediately, mount the optics protective hood. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 23 Mount the illumination unit and connect the cable to the connection box. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 24 Mount the protective optics cover. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 25: Mounting Location

    Affix the illumination unit to the device housing. Manually adjust the sharpness and mask settings of the lens unit and check using the live image in SICK AppStudio. Attach the protective optics cover and screw it tight. Attach the warning label to the protective optics cover near the light outlet so that it is clearly visible.
  • Page 26 Depending on the application, an angle of 0° (brightfield illumination) or up to 45° (darkfield illumination) is appropriate. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 27 Lens focal length Working distance/focus position in mm 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 28 Working distance/focus position in mm Optional distance ring required O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 29 Lens focal length Working distance/focus position in mm 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 30 The dimensions of the field of view for a certain working distance and lens focal length O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 31: Mounting The Device

    To do so, either use all 4 threaded mounting holes on the rear of the device ° or the two sliding nuts on the side of the device. Attach the separately-ordered, optional SICK mounting system using the slid‐ ° ing nuts on the device. Mounting systems are available as accessories, "Accessories", page...
  • Page 32 The Ready status LED lights up green. Perform fine adjustment. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 33: Electrical Installation

    "Wiring the data interface", page 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 34: Prerequisites For Safe Operation Of The Device

    Closed current loop with equalizing currents via cable shield O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 35 Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields. 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 36 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 37: Connection Diagrams

    Digital switching inputs, e.g. for encoders, photoelectric sensors Programming Image display Diagnostics ß Wiring without SICK connection module When using customer-specific connection units, the wiring principle for the signals can be found in the connection diagrams for the connection module CDM420-0006, "Connecting the InspectorP6xx to the CDM420-0006".
  • Page 38: Connections And Pin Assignment

    "Connection of the device to CDM420-0006", page 64 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 39 Wiring the Internet interface Connect the device to the Ethernet connection of the computer via the adapter cable. Set up communication via the SICK AppManager software. NOTE The Ethernet interface of the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.
  • Page 40 Limit output current internally to 0.65 A RMS by a cold conductor (PTC). O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 41 64 inputs IN 3 and IN 4 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 42 CDM420-0006", page 73 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 43: Commissioning

    Installing SensorApps on the device Use the SICK AppManager software to manage and install SensorApp packages (*.sapk files) on the device. The latest version of SICK AppManager is available from www.sick.com/SICK_AppManager. Many SensorApps have a web user interface which is accessed by following the steps below: Open a Google Chrome web browser window.
  • Page 44 Remove the ring lighting and protective optics cover. Mount and connect the ring lighting. Select and activate ring lighting in SICK AppStudio. Loosen the lock nut fitting on the aperture ring and sharpness ring. Adjust the mask using the aperture ring (top ring) on the lens to a low value such as “2”.
  • Page 45: Maintenance

    NOTE Static charging may cause dust particles to stick to the viewing window. This effect can be avoided by using an anti-static cleaning agent in combination with the SICK lens cloth (part no. 4003353) (can be obtained from www.sick.com). The type of material used for the inspection window can be found on the type label (see "Type code", page...
  • Page 46: Repairs

    Repairs Repair work on the device may only be performed by qualified and authorized personnel from SICK AG. Interruptions or modifications to the device by the customer will invalid‐ ate any warranty claims against SICK AG. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 47: Troubleshooting

    The LED display can indicate any errors or faults with this. Further information for this can be found in the system information. SICK service If you require any technical information, our SICK Service will be happy to help. To find your agency, see the final page of this document. NOTE Before calling, make a note of all type label data such as type code, serial number, etc.,...
  • Page 48 Description of the fault that occurred ■ O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 49: Decommissioning

    Separate the recyclable materials by type and place them in recycling containers. ■ 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 50: Technical Data

    Lens unit • Can be replaced, see Inspector series product information (no. 8016252) • Assembled variants: lens mounted by SICK • Self-assembly variant: to be mounted by the user see "", page 13 Image sensor resolution see "", page 13 Image sensor type see "", page 13...
  • Page 51: Interfaces

    Image transmission (FTP). 10/100/1,000 MBit/s, TCP/IP, PROFI‐ NET IO, EtherNet/IP . MAC address(es), see type label. 20 kbit/s ... 1 Mbit/s Protocol: SICK CAN sensor network PROFIBUS Optional via external fieldbus module CDF600-21xx PROFINET IO Built-in, additionally available (optional) via external fieldbus mod‐...
  • Page 52: Ambient Data

    Notes regarding adequate dissipation of lost heat: see "Mounting requirements" O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 53: Accessories

    Accessories and where applicable mounting information can be found online at: • www.sick.com/InspectorP63x 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 54: Annex

    13.2 Licenses SICK uses open-source software. This software is licensed by the rights holders using the following licenses among others: the free licenses GNU General Public License (GPL Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT license, zLib license, and the licenses derived from the BSD license.
  • Page 55 Wiring overview of the CDB650-204 Device = InspectorP63x = V2D63xP-xxxxBx, 1 digital input used 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 56 ß Supply voltage V à O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 57 Wiring serial host interface RS-232 of the device in CDB650-204 Device = InspectorP63x = V2D63xP-xxxxBx 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 58 Connection cable 1:1 (female connector, M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded) Connection module: female connector, M12, 17-pin, A-coded Device: male connector, M12, 17-pin, A-coded NOTE Activate the RS-232 data interface in the device with the SICK AppStudio development environment. 13.3.5 Wiring serial host interface RS-422 of the device in CDB650-204...
  • Page 59 (e.g. at the master) 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 60 Example of alternative connection module CDM420-0006 â O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 61 An adapter cable (female connector, M12, 17-pin, A-coded / male connector, D-Sub-HD, 15-pin) is required to connect the device. NOTE Activate the CAN data interface in the device with the SICK AppStudio development environment. Activate further settings in the device corresponding to the function of the device in the system configuration.
  • Page 62 ≤ 5 mA Input voltage. Input current. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 63 ANNEX NOTE Assign the functions for the digital inputs in the device using SICK AppStudio. 13.3.8 Wiring digital outputs of the device in the CDB650-204 Device = InspectorP63x = V2D63xP-xxxxBx These digital outputs can be parameterized independently as IN and OUT. Default: IN Device 1 Load (e.g.
  • Page 64: Connection Diagrams Of Connection Module Cdm420-0006

    ≤ 100 mA Output voltage. Output current. NOTE Assign the functions for the digital outputs in the device using SICK AppStudio. 13.3.9 Wiring a digital switching input in configurable switching inputs Characteristic data for digital IN/OUT used as a switching input (IN) V2D63x •...
  • Page 65 Wiring overview of the CDM420-0006 Device = InspectorP63x = V2D63xP-xxxxBx 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 66 External trigger sensor Supply voltage V O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 67 Wiring serial host interface RS-232 of the device in the CDM420-0006 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 68 Adapter cable (male connector, D-Sub-HD, 15-pin / female connector, M12, 17-pin, A-coded) Connection module: female connector, D-Sub-HD, 15-pin Device: male connector, M12, 17-pin, A-coded NOTE Activate the RS-232 data interface in the device with the SICK AppStudio development environment. 13.4.5 Wiring serial host interface RS-422 of the device in the CDM420-0006...
  • Page 69 No termination NOTE Activate the RS-422 data interface (“Point-to-Point” option) in the device with the SICK AppStudio development environment. The requirements and restrictions apply when using the RS-422 data interface: • The relevant interface drivers for the device comply with the standard in accord‐...
  • Page 70 Serial host interface Switch Device Master O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 71 A connection cable 1:1 (female connector, M12, 17-pin, A-coded / male connector, M12, 17-pin, A-coded) is required to connect the device. NOTE Activate the CAN data interface in the device with the SICK AppStudio development environment. Activate further settings in the device corresponding to the function of the device in the system configuration.
  • Page 72 ≤ 5 mA Input Voltage Input current O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 73 ANNEX NOTE Assign the functions for the digital inputs in the device using SICK AppStudio. 13.4.8 Wiring digital outputs of the device in the CDM420-0006 Device = InspectorP63x = V2D63xP-xxxxBx Device 1 Cable Load (e.g. PLC) 4 CDM420-0006 +24 V* (V...
  • Page 74 ≤ 100 mA Output voltage. Output current. NOTE Assign the functions for the digital outputs in the device using SICK AppStudio. 13.4.9 Wiring a digital switching input in configurable switching inputs Characteristic data for digital IN/OUT used as a switching input (IN) V2D63x •...
  • Page 75 ANNEX 8019946/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 76 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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